CN110756151A - Energy ball circulator and plate type heat transfer combined material pyrolysis device arranged in reaction kettle - Google Patents
Energy ball circulator and plate type heat transfer combined material pyrolysis device arranged in reaction kettle Download PDFInfo
- Publication number
- CN110756151A CN110756151A CN201911170986.6A CN201911170986A CN110756151A CN 110756151 A CN110756151 A CN 110756151A CN 201911170986 A CN201911170986 A CN 201911170986A CN 110756151 A CN110756151 A CN 110756151A
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- reaction kettle
- pipe
- heat transfer
- circulating pipe
- ball
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/28—Moving reactors, e.g. rotary drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
Abstract
The device is composed of a separation sleeve, an air outlet pipe, a reaction kettle, a circulating pipe, a heat transfer plate, a seal sleeve, a feeder, a right riding wheel, a driver, a support, a left riding wheel, a slag discharger and a ball pinching pipe, wherein: the left end of the reaction kettle is provided with a separation sleeve, and the right end of the reaction kettle is provided with a sealing sleeve; a circulating pipe is arranged in the reaction kettle and is mutually welded by a support; a plurality of heat transfer plates are fixed on the outer side of the circulating pipe, and the heat transfer plates are simultaneously fixed with the support; the ball scooping pipe surrounds the circulating pipe, one end of the ball scooping pipe extends into the left end of the circulating pipe, and the other end of the ball scooping pipe falls into the sieve pores of the reaction kettle and is spaced from the sieve pores by a proper distance; a left riding wheel, a driver and a right riding wheel are sequentially arranged outside the reaction kettle; the feeder is arranged in the middle of the sealing sleeve, the slag discharger is arranged at the lower part of the separation sleeve, and the air outlet pipe is arranged at the upper part of the separation sleeve. The invention has the remarkable characteristics that the sieve holes are arranged in the reaction kettle, and the circulating pipe and the ball scooping pipe are arranged, so that the energy balls for dispersing materials can automatically circulate in the reaction kettle; meanwhile, the heat transfer plate is arranged, so that the heating area of the material is increased. Novel structure, the practicality is strong.
Description
Technical Field
The invention belongs to the technical field of chemical industry, and particularly relates to a material pyrolysis device with an energy ball circulator and a plate type heat transfer combination arranged in a reaction kettle.
Background
At present, equipment for thermally cracking materials such as waste tires, waste plastics, oil sludge, organic glass, sludge and the like is basically a cylindrical cavity converter structure, and the materials enter from one end and react and then are discharged from the other end. Because many materials have cohesiveness, coking is easy to occur on the inner wall of the reaction kettle, heat transfer is seriously influenced, and although some thinks that substances in hard blocks are added into the materials for friction, the substances cannot return to the feed end to be mixed with the materials again after running to the tail part; some have also designed to discharge the hard block in the friction and return to the front part outside the reaction kettle by other devices, and then enter the reaction kettle to be mixed with the material for operation; obviously, this structure is complex, increases the cost and wastes energy. In addition, the thermal decomposition efficiency is limited because the thermal energy in the reaction kettle is not fully utilized by simply transferring heat to the material by the reaction kettle, and therefore, a technology and equipment which can apply a certain hard substance to automatically circulate in the reaction kettle and can increase the heat transfer efficiency in the reaction kettle need to be developed.
Disclosure of Invention
The invention aims to avoid the defects in the prior art and provides an energy ball circulator and a plate type heat transfer combined material pyrolysis device arranged in a reaction kettle. The invention adopts spherical particles capable of absorbing and transferring heat, such as alumina balls or iron balls, the particle balls are called as energy balls, the energy balls have the function of dispersing materials at the same time, can be fully mixed with the materials in operation and fully disperse the materials, so that the materials can absorb heat rapidly and efficiently to carry out pyrolysis, the energy balls are separated from slag after reaction at a sieve hole section of a reaction kettle, then slide into a circulating pipe in rotation through a ball pinching pipe, are pushed by a spiral groove in the circulating pipe to move towards a feeding end, can absorb heat during operation and store energy, finally fall into the reaction kettle automatically, are mixed with the materials, and carry out automatic continuous circulation of dispersion and heat transfer. In addition, the heat transfer plate is specially designed, fixed on the support and circulating pipe and rotated with the reaction kettle, so that the material falling on the heat transfer plate and raised by the rotation of the reaction kettle is further heated, and the pyrolysis efficiency is accelerated.
The purpose of the invention is realized by the following technical scheme:
an energy ball circulator and a plate type heat transfer combined material pyrolysis device are arranged in a reaction kettle, and the device consists of a separation sleeve 1, an air outlet pipe 2, a reaction kettle 3, a circulating pipe 4, a heat transfer plate 5, a sealing sleeve 6, a feeder 7, a right supporting wheel 8, a driver 9, a support 10, a left supporting wheel 11, a slag discharger 12 and a ball pinching pipe 16, wherein: the left end of the reaction kettle 3 is provided with a separation sleeve 1, and the right end is provided with a sealing sleeve 6; a circulating pipe 4 is arranged in the reaction kettle 3 and is welded with a support 10; a plurality of heat transfer plates 5 are fixed on the outer side of the circulating pipe 4, and the heat transfer plates 5 are simultaneously fixed with a support 10; the ball scooping pipe 16 surrounds the circulating pipe 4, one end of the ball scooping pipe extends into the left end of the circulating pipe 4, and the other end of the ball scooping pipe falls into the sieve pores 13 of the reaction kettle and is spaced from the sieve pores 13 by a proper distance; a left riding wheel 11, a driver 9 and a right riding wheel 8 are sequentially arranged outside the reaction kettle 3; the feeder 7 is arranged in the middle of the sealing sleeve 6, the slag extractor 12 is arranged at the lower part of the separation sleeve 1, and the air outlet pipe 2 is arranged at the upper part of the separation sleeve 1.
The invention has the beneficial effects
1. According to the invention, the circulating pipe and the ball pinching pipe which can enable the energy balls to automatically circulate are arranged in the reaction kettle, and the energy balls can be continuously and circularly mixed with the materials and disperse the materials, so that the materials are fully dispersed, and the materials are better decomposed in a heat absorption manner.
2. The invention is provided with the heat transfer plate, thereby greatly increasing the heating area of the material, and meanwhile, the energy ball has the functions of absorbing heat and releasing heat, and can accelerate the pyrolysis of the material, thereby improving the production efficiency.
3. Simple structure is novel, and the practicality is strong.
Drawings
The invention is further illustrated by means of the attached drawings, but the embodiments in the drawings do not constitute any limitation to the invention, and for a person skilled in the art, other drawings can be obtained on the basis of the following drawings without inventive effort.
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic sectional view of the circulation tube and the reaction vessel according to the present invention.
The figure includes: 1. the device comprises a separation sleeve, 2 parts of an air outlet pipe, 3 parts of a reaction kettle, 4 parts of a circulating pipe, 5 parts of a heat transfer plate, 6 parts of a sealing sleeve, 7 parts of a feeder, 8 parts of a right supporting wheel, 9 parts of a driver, 10 parts of a support, 11 parts of a left supporting wheel, 12 parts of a slag discharger, 13 parts of a sieve mesh, 14 parts of materials, 15 parts of energy balls and 16 parts of a ball pinching pipe.
Detailed Description
The invention is further described with reference to the following examples.
An energy ball circulator and a plate type heat transfer combined material pyrolysis device are arranged in a reaction kettle, and the device consists of a separation sleeve 1, an air outlet pipe 2, a reaction kettle 3, a circulating pipe 4, a heat transfer plate 5, a sealing sleeve 6, a feeder 7, a right supporting wheel 8, a driver 9, a support 10, a left supporting wheel 11, a slag discharger 12 and a ball pinching pipe 16, wherein: the left end of the reaction kettle 3 is provided with a separation sleeve 1, and the right end is provided with a sealing sleeve 6; a circulating pipe 4 is arranged in the reaction kettle 3 and is welded with a support 10; a plurality of heat transfer plates 5 are fixed on the outer side of the circulating pipe 4, and the heat transfer plates 5 are simultaneously fixed with a support 10; the ball scooping pipe 16 surrounds the circulating pipe 4, one end of the ball scooping pipe extends into the left end of the circulating pipe 4, and the other end of the ball scooping pipe falls into the sieve pores 13 of the reaction kettle and is spaced from the sieve pores 13 by a proper distance; a left riding wheel 11, a driver 9 and a right riding wheel 8 are sequentially arranged outside the reaction kettle 3; the feeder 7 is arranged in the middle of the sealing sleeve 6, the slag extractor 12 is arranged at the lower part of the separation sleeve 1, and the air outlet pipe 2 is arranged at the upper part of the separation sleeve 1.
The operation process of the invention is as follows: starting a driver 9 to rotate the reaction kettle 3; feeding the material 14 into the reaction kettle 3 by using a feeder 7; under the push of the spiral groove in the reaction kettle 3, the material 14 is mixed with the energy ball 15, the material 14 is dispersed, and the heat absorbed by the energy ball 15 is transferred to the material 14, so that the thermal cracking of the material 14 is accelerated, and meanwhile, the material 14 is lifted up on the heat transfer plate 5 along with the rotation of the reaction kettle 3 and is continuously heated. When the materials 14 and the energy balls 15 run to the tail separation sleeve 1, the pyrolyzed slag falls from holes of the sieve pores 13 and enters the slag extractor 12 to be discharged, the energy balls 15 are scooped in through the ball scooping pipe 16 and then continuously slide in rotation and are guided into the circulating pipe 4, under the propelling of the guide groove in the circulating pipe 4, the energy balls 15 return to the feeding end to fall, and then are mixed with the materials 14 to run, so that the materials are continuously mixed, dispersed and heat-transferred; the pyrolyzed gases are discharged from the outlet duct 2.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (1)
1. Establish energy ball circulator and plate-type heat transfer combination pyrolysis material device in reation kettle, characterized by, this device comprises separation sleeve (1), outlet duct (2), reation kettle (3), circulating pipe (4), heat transfer plate (5), seal cover (6), feeder (7), right riding wheel (8), driver (9), support (10), left riding wheel (11), slag discharging device (12), pinch ball pipe (16), wherein: the left end of the reaction kettle (3) is provided with a separation sleeve (1), and the right end is provided with a sealing sleeve (6); a circulating pipe (4) is arranged in the reaction kettle (3) and is welded with each other by a support (10); a plurality of heat transfer plates (5) are fixed on the outer side of the circulating pipe (4), and the heat transfer plates (5) are simultaneously fixed with the support (10); the ball scooping pipe (16) surrounds the circulating pipe (4), one end of the ball scooping pipe extends into the left end of the circulating pipe (4), and the other end of the ball scooping pipe falls into the sieve hole section (13) of the reaction kettle and is spaced from the sieve holes (13) at a proper distance; a left riding wheel (11), a driver (9) and a right riding wheel (8) are sequentially arranged outside the reaction kettle (3); the feeder (7) is arranged in the middle of the sealing sleeve (6), and the slag extractor (12) is arranged at the lower part of the separation sleeve (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911170986.6A CN110756151A (en) | 2019-11-26 | 2019-11-26 | Energy ball circulator and plate type heat transfer combined material pyrolysis device arranged in reaction kettle |
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CN201911170986.6A CN110756151A (en) | 2019-11-26 | 2019-11-26 | Energy ball circulator and plate type heat transfer combined material pyrolysis device arranged in reaction kettle |
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CN110756151A true CN110756151A (en) | 2020-02-07 |
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CN201911170986.6A Pending CN110756151A (en) | 2019-11-26 | 2019-11-26 | Energy ball circulator and plate type heat transfer combined material pyrolysis device arranged in reaction kettle |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113663636A (en) * | 2021-08-31 | 2021-11-19 | 南京工业大学 | Rotary calcium-based high-temperature thermochemical energy storage reaction device and energy storage reaction method |
CN117209112A (en) * | 2023-09-26 | 2023-12-12 | 湖南奔骥环保能源科技有限责任公司 | Sludge pyrolysis reaction kettle with multi-air-outlet structure |
-
2019
- 2019-11-26 CN CN201911170986.6A patent/CN110756151A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113663636A (en) * | 2021-08-31 | 2021-11-19 | 南京工业大学 | Rotary calcium-based high-temperature thermochemical energy storage reaction device and energy storage reaction method |
CN117209112A (en) * | 2023-09-26 | 2023-12-12 | 湖南奔骥环保能源科技有限责任公司 | Sludge pyrolysis reaction kettle with multi-air-outlet structure |
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Application publication date: 20200207 |
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