CN110755204A

CN110755204A - Processing technology of lavender paper diaper

Info

Publication number: CN110755204A
Application number: CN201810840808.9A
Authority: CN
Inventors: 王文教
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-07-27
Filing date: 2018-07-27
Publication date: 2020-02-07

Abstract

The invention discloses a processing technology of lavender paper diaper, which comprises the processes of lavender collection, lavender drying, lavender powder processing, diversion layer chopping, waist-surrounding non-woven fabric cutting, cavity transfer and packaging.

Description

Processing technology of lavender paper diaper

The technical field is as follows:

the invention relates to the technical field of paper diapers, and particularly relates to a processing technology of lavender paper diapers.

Background art:

the paper diaper is used as a personal article which is necessary to be contacted by a baby every day, and is gradually integrated into the concept of a necessary article for nursing the baby of the contemporary life, the paper diaper is convenient to use and becomes an indispensable part in the daily life of the baby, the existing paper diaper is rigid in structure and single in function, diaper rash is easily caused to the child when the paper diaper is used for a long time, the baby with the diaper rash is crying and screaming, the baby is unstable in performance, dysphoria and cannot be bedridden, and the healthy growth of the baby is seriously influenced.

The invention content is as follows:

the invention aims to solve the problems in the prior art by providing a processing technology of a lavender paper diaper.

In order to solve the above problems, the present invention provides a technical solution:

a processing technology of lavender paper diaper comprises lavender collection, lavender drying, lavender powder processing, diversion layer short cutting, waist-surrounding non-woven fabric cutting, cavity transferring and packaging.

Preferably, the lavender is collected, inflorescences are cut by scissors at the time of harvesting, the optimal harvest period is generally 10 am on a sunny day, and the lavender is dried after collection so that the medicine is sufficiently dried for storage.

Preferably, the lavender drying step is as follows:

A. screening: impurities of lavender are selected, and mildewed and putrefactive lavender is removed.

B. Adjusting the drying temperature: the drying temperature is kept at about 85 ℃ through the high-temperature heat pump, so that the problem that the medicinal materials need high temperature during drying is solved, and the drying speed is accelerated.

C. Adjusting drying humidity: the humidity in the drying room is controlled according to the water quantity of the lavender, and the humidity of the drying room is controlled to be less than or equal to 40% rh, so that the lavender is dried to be beneficial to storing water.

D. Placing materials: the material is put the mode and is adopted portable material frame and material metal tray, during the stoving directly with the material car propulsion stoving room in, the material is put thickness and can not exceed 20mm, and distance 150mm between the layer, this is the distance that is favorable to the effective stoving of medicinal material.

E. Note that: adopt high temperature heat pump medicinal material drying-machine, set up different stoving time, temperature and humidity to different lavender characteristics, avoided the tradition to use the medicinal material pollution problem that original processing methods such as coal-fired stoving caused, guarantee environmental protection and energy saving, the stoving quality is good.

Preferably, the lavender powder is processed by the following steps:

a. replacing the filter screen: the filter screen is replaced to 80 mesh sieve pore size

b. Feeding and conveying: the lavender to be crushed is conveyed to the bottom of the lifting machine through the scraper machine, and the materials are lifted to a specified height through the lifting machine.

c. And (3) filtering: and removing large impurities through a primary cleaning sieve, wherein the sieve pore of the primary cleaning sieve is 1-2 meshes, and the large lump materials and the impurities are ensured to be in light touch.

d. Iron removal: removing iron impurities by using a permanent magnet drum, and rotating the lavender in the permanent magnet drum for 3-5min to ensure that the materials do not contain iron impurities.

e. Crushing: the materials enter a designated bin to be crushed through the rotary distributor, then enter the crusher for crushing, and enter a designated batching bin for standby through the rotary distributor.

Preferably, the step of chopping the flow guide layer is as follows:

(1) and cotton core forming: the lavender for later use is wrapped by the polymer fibers, so that ventilation of a workshop is ensured, open fire or electric spark is avoided, the temperature of the workshop is kept at about 25 ℃, and the humidity is less than or equal to 30% rh.

(2) Making a cotton core bundle: spraying glue on the two sides of the upper package and the two sides of the lower package, placing a cotton core between the upper package and the lower package, bonding by glue on the two sides, wherein a work site and a workpiece to be bonded are required to be clean, free of dust and other air pollution during bonding, the work area is required to be isolated from pollution caused by nearby production, grinding, welding, large dust and volatile solvent are not allowed in a 30m area around the work site, product drawings and process file requirements are required to be thoroughly read before bonding construction, process files, equipment, tools, protective articles and the like required by construction are prepared, the environmental temperature, humidity and air cleanness before bonding construction are determined, the bonding operation environment is determined to meet the requirements, the qualification of a bonded product is determined, the surface coating of the product to be bonded and a sealing surface is completely cured, and the workpiece to be bonded is subjected to trial installation and qualification according to the drawing requirements, after the trial installation mark record is made, the workpieces to be bonded, the adhesive and the like are in the same environment for at least 24 hours, the effective periods of the adhesive, the activator, the primer and the like are confirmed, necessary shielding is confirmed, equipment tools are completely prepared and qualified, various main materials and auxiliary materials are in place and qualified, and the previously determined surface performance and bonding performance are changed every time the materials or the process are changed, so that once the materials or the process are changed, an adhesive supplier needs to be contacted, and the bonding test is carried out again.

(3) And processing the flow guide layer: carry out the net pressure after carrying out the light pressure with cotton core cloth-wrappers, then bond the cotton core layer after pressing with the net through spouting gluey with the water conservancy diversion layer, follow correct cutting parameter through the cutting of cotton core cutter to it, guarantee the cutting precision of non-woven fabrics, avoid the emergence of the out-of-tolerance phenomenon such as short ruler, guarantee that non-woven fabrics size and size deviation control is within 2, 0 mm.

Preferably, the waist-surrounding non-woven fabric is cut by the following specific steps:

(1) processing the ring waist rubber band: the waist rubber band and the waist non-woven fabric are bonded by spraying glue, the temperature is controlled to be about 25 ℃ during bonding, and the humidity is less than or equal to 40% rh.

(2) Cutting: realize the line cutting through ring waist point disconnected mechanism with ring waist non-woven fabrics, guarantee during the cutting to select correct cutting parameter according to the drawing, guarantee the cutting precision of non-woven fabrics, avoid the emergence of the out-of-tolerance phenomenon such as short ruler, guarantee that non-woven fabrics size and size deviation control is within 1, 0 mm.

Preferably, the transfer cabin is processed by the following steps:

(1) urinating → cotton core reinforcement armpit → plastic spraying on basement membrane → transfer cabin;

(2) and S cutting and spraying the glue → leg rubber pads → spraying the glue → transferring cabin.

Preferably, the packaging criteria are as follows:

(1) the packaging material must not be a non-environmentally friendly material.

(2) The products are handled lightly and cannot be randomly placed when being packaged so as to avoid damaging the products, and the products are divided into left and right parts or similar parts and must be distinguished so as not to be mixed.

(3) The actual packing quantity is consistent with the quantity written by the label, more or less packing is not needed, and for the layered packing of products, packing tickets are required to be attached to the designated positions according to requirements, and the quantity of each layer of packing is indicated.

(4) The weight of each box of package is controlled within 2 Kg.

(5) After each product is packaged according to the standard, the opening of the carton needs to be sealed according to the requirement.

(6) The product labels are uniform, and the upper left corner of the carton in the width direction is pasted.

(7) And after each product is packaged, arranging the rest packaging materials, and cleaning the table top.

(8) The packing material and the packed product can not be directly placed on the ground in the storage process, and the stacking height of the packing box can not exceed 3 m.

The invention has the beneficial effects that: the process steps of the invention are rigorous, and the lavender powder is arranged and fixed between the upper package and the lower package through bonding, so that the paper diaper is suitable for any skin under the action of the lavender, the cell regeneration is promoted, the wound healing is accelerated, the acne, abscess, eczema and sebum secretion are improved, the bacteria can be inhibited, the peculiar smell of the paper diaper is reduced, the versatility is increased, and the comfort level of the baby wearing is improved.

Description of the drawings:

for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.

FIG. 1 is a process flow diagram of the present invention;

FIG. 2 is a flow chart of the lavender processing technology of the present invention.

The specific implementation mode is as follows:

as shown in fig. 1-2, the following technical solutions are adopted in the present embodiment: a processing technology of lavender paper diaper comprises lavender collection, lavender drying, lavender powder processing, diversion layer short cutting, waist-surrounding non-woven fabric cutting, cavity transferring and packaging.

Wherein, the inflorescence is cut by scissors during harvesting of the lavender, the optimal harvest period is generally 10 am in sunny days, and the lavender is dried after being harvested so that the medicine is fully dried for storage.

Wherein, the lavender drying step is as follows:

A. screening: selecting impurities of lavender, and removing mildewed and putrefactive lavender;

Wherein the lavender powder is processed by the following steps:

a. replacing the filter screen: the filter screen was replaced to 80 mesh screen size.

The method comprises the following steps of:

(2) And making a cotton core bundle: spraying glue on the two sides of the upper package and the two sides of the lower package, placing a cotton core between the upper package and the lower package, bonding by glue on the two sides, wherein a work site and a workpiece to be bonded are required to be clean, free of dust and other air pollution during bonding, the work area is required to be isolated from pollution caused by nearby production, grinding, welding, large dust and volatile solvent are not allowed in a 30m area around the work site, product drawings and process file requirements are required to be thoroughly read before bonding construction, process files, equipment, tools, protective articles and the like required by construction are prepared, the environmental temperature, humidity and air cleanness before bonding construction are determined, the bonding operation environment is determined to meet the requirements, the qualification of a bonded product is determined, the surface coating of the product to be bonded and a sealing surface is completely cured, and the workpiece to be bonded is subjected to trial installation and qualification according to the drawing requirements, after the trial installation mark record is made, the workpieces to be bonded, the adhesive and the like are in the same environment for at least 24 hours, the effective periods of the adhesive, the activator, the primer and the like are confirmed, necessary shielding is confirmed, equipment tools are completely prepared and qualified, various main materials and auxiliary materials are in place and qualified, and the previously determined surface performance and bonding performance are changed every time the materials or the process are changed, so that once the materials or the process are changed, an adhesive supplier needs to be contacted, and the bonding test is carried out again.

(3) Processing a flow guide layer: carry out the net pressure after carrying out the light pressure with cotton core cloth-wrappers, then bond the cotton core layer after pressing with the net through spouting gluey with the water conservancy diversion layer, follow correct cutting parameter through the cutting of cotton core cutter to it, guarantee the cutting precision of non-woven fabrics, avoid the emergence of the out-of-tolerance phenomenon such as short ruler, guarantee that non-woven fabrics size and size deviation control is within 2, 0 mm.

The waist-surrounding non-woven fabric slitting method comprises the following specific steps:

Wherein, the processing procedure of the transfer cabin is as follows:

(1) urinating → cotton core reinforcement armpit → plastic spraying on basement membrane → transfer cabin.

Wherein the packaging criteria are as follows:

(1) the packaging material must not be a non-environmentally friendly material.

(4) The weight of each box of package is controlled within 2 Kg.

While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.

Claims

1. A processing technology of lavender paper diapers is characterized by comprising the processing technologies of lavender collection, lavender drying, lavender powder processing, diversion layer chopping, waist-surrounding non-woven fabric cutting, cavity transfer and packaging.

2. The processing technology of the lavender paper diaper according to claim 1, wherein the processing technology comprises the following steps: the lavender is collected, inflorescences are cut by scissors during harvesting, the best harvest period is generally 10 am in sunny days, and the lavender must be dried after collection, so that the medicines are fully dried for storage.

3. The processing technology of the lavender paper diaper according to claim 1, wherein the processing technology comprises the following steps: the lavender drying steps are as follows:

screening: selecting impurities of lavender, and removing mildewed and putrefactive lavender;

adjusting the drying temperature: the drying temperature is kept at about 85 ℃ through a high-temperature heat pump, so that the problem that the medicinal materials need high temperature for drying is solved, and the drying speed is increased;

adjusting drying humidity: controlling the humidity in the drying room according to the water quantity of the lavender, and controlling the humidity of the drying room to be less than or equal to 40% rh, so as to ensure that the lavender is dried to be beneficial to storing water;

placing materials: the movable material rack and the material metal tray are adopted as the material placing mode, the material vehicle is directly pushed into the drying room during drying, the material placing thickness cannot exceed 20mm, and the interlayer distance is 150mm, which is a distance beneficial to effective drying of medicinal materials;

note that: adopt high temperature heat pump medicinal material drying-machine, set up different stoving time, temperature and humidity to different lavender characteristics, avoided the tradition to use the medicinal material pollution problem that original processing methods such as coal-fired stoving caused, guarantee environmental protection and energy saving, the stoving quality is good.

4. The processing technology of the lavender paper diaper according to claim 1, wherein the processing technology comprises the following steps: the processing steps of the lavender powder are as follows:

replacing the filter screen: replacing the filter screen to 80-mesh sieve pore size;

feeding and conveying: the lavender to be crushed is conveyed to the bottom of a lifter through a scraper conveyor, and the material is lifted to a specified height through the lifter;

and (3) filtering: removing large impurities through a primary cleaning sieve, wherein the sieve pore of the primary cleaning sieve is 1-2 meshes, and ensuring the light touch of large lump materials and impurities;

iron removal: removing iron impurities through a permanent magnet drum, and rotating the lavender in the permanent magnet drum for 3-5min to ensure that the materials do not contain iron impurities;

crushing: the materials enter a designated bin to be crushed through the rotary distributor, then enter the crusher for crushing, and enter a designated batching bin for standby through the rotary distributor.

5. The processing technology of the lavender paper diaper according to claim 1, wherein the processing technology comprises the following steps: the flow guide layer chopping method comprises the following steps:

forming a cotton core: wrapping the standby lavender by using the polymer fiber, ensuring that the workshop is ventilated, avoiding open fire or electric spark, keeping the temperature of the workshop at about 25 ℃, and keeping the humidity less than or equal to 30% rh;

making a cotton core bundle: spraying glue on the two sides of the upper package and the two sides of the lower package, placing a cotton core between the upper package and the lower package, bonding by glue on the two sides, wherein a work site and a workpiece to be bonded are required to be clean, free of dust and other air pollution during bonding, the work area is required to be isolated from pollution caused by nearby production, grinding, welding, large dust and volatile solvent are not allowed in a 30m area around the work site, product drawings and process file requirements are required to be thoroughly read before bonding construction, process files, equipment, tools, protective articles and the like required by construction are prepared, the environmental temperature, humidity and air cleanness before bonding construction are determined, the bonding operation environment is determined to meet the requirements, the qualification of a bonded product is determined, the surface coating of the product to be bonded and a sealing surface is completely cured, and the workpiece to be bonded is subjected to trial installation and qualification according to the drawing requirements, the method comprises the following steps of (1) making trial installation identification records, ensuring that workpieces to be bonded, adhesives and the like are in the same environment for at least 24 hours, confirming the effective periods of the adhesives, activators, primers and the like, confirming that necessary shielding is made, equipment tools are completely prepared and qualified, various main materials and auxiliary materials are in place and qualified, and changing the previously determined surface performance and bonding performance every time the materials or processes are changed, so that once the materials or processes are changed, an adhesive supplier is required to be contacted, and a bonding test is carried out again;

processing a flow guide layer: carry out the net pressure after carrying out the light pressure with cotton core cloth-wrappers, then bond the cotton core layer after pressing with the net through spouting gluey with the water conservancy diversion layer, follow correct cutting parameter through the cutting of cotton core cutter to it, guarantee the cutting precision of non-woven fabrics, avoid the emergence of the out-of-tolerance phenomenon such as short ruler, guarantee that non-woven fabrics size and size deviation control is within 2, 0 mm.

6. The processing technology of the lavender paper diaper according to claim 1, wherein the processing technology comprises the following steps: the waist-surrounding non-woven fabric slitting method comprises the following specific steps:

(1) processing the ring waist rubber band: bonding the ring waist rubber band and the ring waist non-woven fabric by glue spraying, wherein the temperature is controlled to be about 25 ℃ during bonding, and the humidity is less than or equal to 40% rh;

7. The processing technology of the lavender paper diaper according to claim 1, wherein the processing technology comprises the following steps: the processing procedures of the transfer cabin are as follows:

8. The processing technology of the lavender paper diaper according to claim 1, wherein the processing technology comprises the following steps: the packaging criteria are as follows:

(1) the packaging material must not use non-environment-friendly materials;

(2) the product is lightly taken and lightly placed when being packaged, and the product cannot be randomly placed so as to avoid damaging the product, and the product is divided into left and right parts or similar parts, and must be distinguished from each other, so that the product cannot be mixed and loaded;

(3) the actual packing quantity is consistent with the quantity written by the label, and more or less packing is not needed, for example, the product is packed in layers, and a small packing ticket is required to be attached to a specified position according to requirements, and the packing quantity of each layer is noted;

(4) the weight of each box of package is controlled within 2 Kg;

(5) after each product is packaged according to the standard, the opening of the carton needs to be sealed according to the requirement;

(6) the product labels are uniform, and the upper left corner of the carton in the width direction is pasted;

(7) after each product is packaged, arranging the rest packaging materials, and cleaning the table top;