CN110751991B - Method for predicting dissolution fraction of delta phase of nickel-based alloy containing Nb under time-varying working condition - Google Patents

Method for predicting dissolution fraction of delta phase of nickel-based alloy containing Nb under time-varying working condition Download PDF

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CN110751991B
CN110751991B CN201911138826.3A CN201911138826A CN110751991B CN 110751991 B CN110751991 B CN 110751991B CN 201911138826 A CN201911138826 A CN 201911138826A CN 110751991 B CN110751991 B CN 110751991B
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何道广
蔺永诚
陈明松
吴瞧
陈子健
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Abstract

The invention discloses a method for predicting a dissolution fraction of a nickel-based alloy delta phase containing Nb under a time-varying working condition. The method comprises the following steps: (1) obtaining a deformed Nb-containing nickel-based alloy sample by means of an isothermal hot compression experiment; (2) counting the residual content of the delta phase in the Nb-containing nickel-based alloy deformation sample under different deformation process parameters; (3) establishing a mathematical model for predicting the delta phase dynamic dissolution fraction of the Nb-containing nickel-based alloy in the deformation process of the strain rate; (4) and the prediction of the Nb-containing nickel-based alloy delta phase dynamic dissolution fraction under the working condition of the allergic rate is realized by a numerical difference and iterative accumulation method. The method can accurately predict the delta phase dynamic dissolution fraction of the Nb-containing nickel-based alloy in thermal deformation under the working condition of the strain rate, and provides a technical support for reasonably formulating the thermal processing process of the Nb-containing nickel-based alloy.

Description

一种预测时变工况下含Nb镍基合金δ相溶解分数的方法A method for predicting the dissolution fraction of delta phase in Nb-containing nickel-based alloys under time-varying conditions

技术领域technical field

本发明属于锻造技术领域,涉及一种预测时变工况下含Nb镍基合金δ相溶解分数的方法。The invention belongs to the technical field of forging, and relates to a method for predicting the dissolution fraction of Nb-containing nickel-base alloy delta phase under time-varying working conditions.

背景技术Background technique

含Nb镍基合金具有优异的高温力学性能、抗疲劳性能和耐腐蚀性能,被广泛地应用于航空航天、交通运输以及核工业等领域。在热变形中,含Nb镍基合金微观组织的演变显著受到变形历史和工艺参数的影响,进而对含Nb镍基合金结构件的性能产生极大的影响。δ相为含Nb镍基合金中典型的析出相,与基体的晶格关系为半共格或不共格;在含Nb镍基合金热变形中,δ相可显著激发动态再结晶形核和抑制晶粒的长大,达到细化晶粒的效应。在含Nb镍基合金结构件适当保留一部分δ相,有利于增加裂纹扩展的路径和消耗形变能,抑制裂纹的扩展,促使蠕变性能得到提升。但是,过多的δ相将引起含Nb镍基合金在热变形中局部应力集中,导致含Nb镍基合金构件性能的降低。因此,定量预测含Nb镍基合金热变形中δ相的动态溶解行为具有重要意义。Nb-containing nickel-based alloys have excellent high-temperature mechanical properties, fatigue resistance and corrosion resistance, and are widely used in aerospace, transportation, and nuclear industries. During hot deformation, the evolution of the microstructure of Nb-containing nickel-based alloys is significantly affected by the deformation history and process parameters, which in turn have a great impact on the properties of Nb-containing nickel-based alloys structural parts. The δ phase is a typical precipitation phase in Nb-containing nickel-based alloys, and the lattice relationship with the matrix is semi-coherent or incoherent; in the hot deformation of Nb-containing nickel-based alloys, the δ phase can significantly stimulate dynamic recrystallization nucleation and nucleation. The growth of grains is inhibited and the effect of grain refinement is achieved. Properly retaining a part of the δ phase in the Nb-containing nickel-based alloy structural parts is beneficial to increase the path of crack propagation and consume deformation energy, inhibit the propagation of cracks, and promote the improvement of creep performance. However, excessive δ phase will cause local stress concentration in the Nb-containing nickel-based alloy during hot deformation, resulting in the reduction of the performance of the Nb-containing nickel-based alloy components. Therefore, it is of great significance to quantitatively predict the dynamic dissolution behavior of δ phase during hot deformation of Nb-containing nickel-based alloys.

目前,对含Nb镍基合金中δ相的溶解行为的相关研究主要集中在两个方面:无外力作用状态下的静态溶解行为和恒应变速率热变形中动态溶解行为。δ相的静态溶解过程主要包括δ相的分解和扩散过程,该过程受到保温温度和时间的影响。在热变形中,位错在δ相周围塞积形成高密度位错网/胞,导致δ相表面出现局部应力分布不均匀,进而出现弯曲和扭断现象;同时,位错可成为铌元素的快速扩散通道,加剧δ相的快速溶解。现有的预测热变形含Nb镍基合金中δ相动态溶解动力学仅可预测恒应变速率工况下热变形δ相的动态溶解规律,难以预测非恒应变速率工况下含Nb镍基合金中δ相的动态溶解动力学。因此,本发明充分考虑了变应变速率热变形中变形历史以及变形工艺参数对δ相动态溶解体积分数的影响,提出了一种预测变应变速率热变形含Nb镍基合金中δ相动态溶解体积分数的方法。该方法的发明和推广应用对有效地预测和控制含Nb镍基合金中δ相的剩余含量,为含Nb镍基合金模锻工艺的制定提供了技术支撑。At present, the related research on the dissolution behavior of δ phase in Nb-containing nickel-based alloys mainly focuses on two aspects: static dissolution behavior without external force and dynamic dissolution behavior under constant strain rate thermal deformation. The static dissolution process of the delta phase mainly includes the decomposition and diffusion process of the delta phase, which is affected by the holding temperature and time. During thermal deformation, dislocations are packed around the δ phase to form a high-density dislocation network/cell, resulting in uneven local stress distribution on the surface of the δ phase, and then bending and torsion fractures. At the same time, dislocations can become niobium Fast diffusion channels, intensifying the rapid dissolution of the delta phase. The existing dynamic dissolution kinetics of δ phase in hot deformation Nb-containing nickel-based alloys can only predict the dynamic dissolution law of hot deformation δ phase under constant strain rate conditions, and it is difficult to predict Nb-containing nickel-base alloys under non-constant strain rate conditions. Dynamic dissolution kinetics of the medium delta phase. Therefore, the present invention fully considers the influence of deformation history and deformation process parameters on the dynamic dissolved volume fraction of δ phase in the thermal deformation of variable strain rate, and proposes a method to predict the dynamic dissolved volume of δ phase in Nb-containing nickel-based alloys with variable strain rate thermal deformation. method of scoring. The invention, popularization and application of the method can effectively predict and control the residual content of delta phase in the Nb-containing nickel-based alloy, and provide technical support for the formulation of the Nb-containing nickel-based alloy die forging process.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种预测时变工况下含Nb镍基合金δ相溶解分数的方法,解决了现有预测方法应用范围狭窄,难以满足工程化应用的需求,为合理制定含Nb镍基合金热加工工艺提供技术支撑。The purpose of the present invention is to provide a method for predicting the dissolution fraction of Nb-containing nickel-based alloy δ phase under time-varying working conditions, which solves the problem that the existing prediction method has a narrow application range and is difficult to meet the needs of engineering applications, and provides a reasonable solution for formulating Nb-containing nickel-based alloys. The base alloy hot working process provides technical support.

本发明具体的步骤是:The concrete steps of the present invention are:

步骤1:借助高温压缩变形实验,获得不同变形工艺参数条件下含Nb镍基合金的真应力-真应变曲线,并通过水淬保留热变形后的微观组织;Step 1: Obtain the true stress-true strain curves of Nb-containing nickel-based alloys under different deformation process parameters by means of high-temperature compression deformation experiments, and retain the microstructure after thermal deformation by water quenching;

步骤2:观察分析高温变形后含Nb镍基合金的微观组织,统计不同变形工况条件下含Nb镍基合金中δ相的剩余含量;Step 2: observe and analyze the microstructure of the Nb-containing nickel-based alloy after high temperature deformation, and count the remaining content of δ phase in the Nb-containing nickel-based alloy under different deformation conditions;

步骤3:建立可预测变应变速率高温变形过程含Nb镍基合金中δ相动态溶解动力学的模型为:Step 3: Establish a model that can predict the dynamic dissolution kinetics of δ phase in Nb-containing nickel-based alloys during high-temperature deformation at variable strain rates as follows:

Figure BDA0002280298050000021
Figure BDA0002280298050000021

式中:Xδ,N为变形结束后含Nb镍基合金中δ相的溶解体积分数,Xδ为变形过程中含Nb镍基合金中δ相的溶解体积分数,ε为真应变,εi和εi-1分别为第i和i-1变形阶段结束时对应的真应变,kδ、mδ、nk、nm、 Qδ与Q'δ为材料参数,R为通用气体常数(8.314J·mol-1·K-1);In the formula: X δ, N is the dissolved volume fraction of δ phase in Nb-containing nickel-based alloy after deformation, X δ is the dissolved volume fraction of δ phase in Nb-containing nickel-based alloy during deformation, ε is true strain, ε i and ε i-1 are the corresponding true strains at the end of the i-th and i-1 deformation stages, respectively, k δ , m δ , n k , nm , Q δ and Q' δ are material parameters, R is the universal gas constant ( 8.314J·mol -1 ·K -1 );

步骤4:预测含Nb镍基合金变应变速率高温变形过程中δ相的动态溶解体积分数。Step 4: Predict the dynamic dissolved volume fraction of delta phase during high temperature deformation of Nb-containing nickel-based alloys at variable strain rates.

附图说明Description of drawings

图1 GH4169合金样品初始组织金相图;Fig.1 Metallographic diagram of initial microstructure of GH4169 alloy sample;

图2典型变应变速率工况下,GH4169合金高温流变曲线;Figure 2. High temperature rheological curve of GH4169 alloy under typical variable strain rate conditions;

图3典型变应变速率工况下,GH4169合金高温变形后剩余δ相的金相图:(a) T=980℃,

Figure BDA0002280298050000023
εI=0.36;(b)T=980℃,
Figure BDA0002280298050000024
εI=0.36;Fig. 3 Metallographic diagram of the remaining δ phase of GH4169 alloy after high temperature deformation under typical variable strain rate conditions: (a) T=980℃,
Figure BDA0002280298050000023
ε I = 0.36; (b) T = 980°C,
Figure BDA0002280298050000024
εI = 0.36;

图4典型的变应变速率高温变形过程GH4169合金的δ相动态溶解体积分数;Fig. 4 Dynamically dissolved volume fraction of δ phase of GH4169 alloy during high temperature deformation with variable strain rate;

图5变应变速率工况下,GH4169合金高温变形后δ相动态溶解体积分数的预测结果与实验结果对比图;Fig. 5 The comparison between the predicted and experimental results of the dynamic dissolved volume fraction of δ phase of GH4169 alloy after high temperature deformation under the condition of variable strain rate;

具体实施方式Detailed ways

下面结合附图和具体实施案例对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific implementation cases.

本发明为一种预测时变工况下含Nb镍基合金δ相溶解分数的方法。下面以预测典型含Nb镍基合金 (GH4169合金)变应变速率热变形中δ相动态溶解分数为例,详细阐述本发明所涉及的具体实施细节,其方法包括:The present invention is a method for predicting the dissolution fraction of delta phase of Nb-containing nickel-based alloys under time-varying conditions. The following is an example of predicting the dynamic dissolution fraction of δ phase in the thermal deformation of a typical Nb-containing nickel-based alloy (GH4169 alloy) at variable strain rates, and the specific implementation details involved in the present invention are described in detail, and the method includes:

步骤1:对GH4169合金进行变应变速率高温压缩实验,获得不同变形工艺参数条件下试样的真应力- 真应变曲线,并通过水淬保留热变形后的微观组织。具体的高温压缩实验参数为:变形温度900~1050℃,应变速率为0.0001s-1~50s-1,变形程度为30%~70%。Step 1: Perform high temperature compression experiments with variable strain rates on the GH4169 alloy to obtain the true stress-true strain curves of the specimens under different deformation process parameters, and retain the microstructure after thermal deformation by water quenching. The specific parameters of the high temperature compression experiment are: the deformation temperature is 900-1050°C, the strain rate is 0.0001s -1 -50s -1 , and the deformation degree is 30%-70%.

步骤2:通过金相显微镜观察和分析不同变形工况下GH4169合金中剩余δ相的金相图片。将步骤1中高温压缩后的GH4169合金试样从中心沿着压缩方向切开,对剖面实施磨光、抛光以及腐蚀处理,并冲洗和吹干,然后通过金相显微镜获得不同变形工艺参数条件下GH4169合金剩余δ相的分布规律。Step 2: Observe and analyze the metallographic pictures of the remaining δ phase in the GH4169 alloy under different deformation conditions through a metallographic microscope. The GH4169 alloy sample after high temperature compression in step 1 was cut from the center along the compression direction, and the section was polished, polished and etched, rinsed and dried, and then obtained under different deformation process parameters by metallographic microscope. Distribution law of remaining delta phase in GH4169 alloy.

步骤3:通过Image-Pro Plus软件统计不同变形工艺参数条件下GH4169合金中剩余δ相的体积分数 (VD),然后,获得对应变形工况下GH4169合金的δ相动态溶解体积分数:Step 3: Calculate the volume fraction (V D ) of the remaining δ phase in the GH4169 alloy under different deformation process parameters by using the Image-Pro Plus software, and then obtain the dynamic dissolved volume fraction of the δ phase in the GH4169 alloy under the corresponding deformation conditions:

Figure BDA0002280298050000022
Figure BDA0002280298050000022

式中:V0和VD分别为GH4169合金热变形之前以及之后δ相的体积分数。where V 0 and V D are the volume fraction of δ phase before and after hot deformation of GH4169 alloy, respectively.

典型的变应变速率高温变形过程GH4169合金的δ相动态溶解体积分数,如图4所示。The typical dynamic dissolution volume fraction of δ phase of GH4169 alloy during high temperature deformation with variable strain rate is shown in Fig. 4.

步骤4:建立预测GH4169合金变应变速率高温变形过程中δ相的动态溶解体积分数的数学模型;依据不同变形工艺参数条件下GH4169合金高温流变曲线以及δ相的剩余含量,采用最小二乘法,通过回归方法拟合预测模型中的材料参数(kδ、mδ、nk、nm、Qδ与Q'δ)的值。最后,含Nb镍基合金变应变速率高温变形过程中δ相的动态溶解动力学方程为:Step 4: Establish a mathematical model for predicting the dynamic dissolution volume fraction of δ phase in the high temperature deformation process of GH4169 alloy with variable strain rate; The values of the material parameters (k δ , m δ , n k , nm , Q δ and Q' δ ) in the prediction model were fitted by regression methods. Finally, the kinetic equation of dynamic dissolution of δ phase during high temperature deformation of Nb-containing nickel-based alloys at variable strain rates is:

Figure BDA0002280298050000031
Figure BDA0002280298050000031

步骤5:预测GH4169合金变应变速率高温变形过程中δ相的动态溶解体积分数。Step 5: Predict the dynamic dissolved volume fraction of delta phase during high temperature deformation at variable strain rate of GH4169 alloy.

为了验证所建立的GH4169合金变应变速率高温变形过程中δ相动态溶解体积分数的预测模型,进行了δ相动态溶解体积分数实验值和预测值的对比,如图5所示。结果表明,依据本发明提供的方法建立的变应变速率高温变形过程中δ相动态溶解体积分数数学模型的实验值和预测值吻合较好。表明本发明方法能够准确预测含Nb镍基合金变应变速率高温变形过程中δ相动态溶解体积分数,为有效控制含铌含Nb 镍基合金中δ相的剩余含量,以及含Nb镍基合金模锻成形工艺的制定提供了技术支持。In order to verify the established prediction model of the dynamic dissolved volume fraction of δ phase during high temperature deformation with variable strain rate of GH4169 alloy, the comparison between the experimental and predicted values of the dynamic dissolved volume fraction of δ phase was carried out, as shown in Figure 5. The results show that the experimental value and the predicted value of the mathematical model of the dynamic dissolved volume fraction of δ phase in the process of high temperature deformation with variable strain rate established according to the method provided by the present invention are in good agreement. It is shown that the method of the present invention can accurately predict the dynamic dissolution volume fraction of δ phase in the high temperature deformation process of Nb-containing nickel-based alloys at variable strain rates, so as to effectively control the residual content of δ-phase in niobium-containing Nb-containing nickel-based alloys and the mold of Nb-containing nickel-based alloys. Technical support was provided for the formulation of the forging process.

上面结合附图对本发明的实例进行了描述,但本发明不局限于上述具体的实施方式,上面的具体实施方式仅是示例性的,不是局限的,任何不超过本发明权利要求的发明创造,均在本发明的保护之内。The examples of the present invention are described above in conjunction with the accompanying drawings, but the present invention is not limited to the above-mentioned specific embodiments, the above-mentioned specific embodiments are only exemplary, not limiting, any inventions that do not exceed the claims of the present invention, All are within the protection of the present invention.

Claims (1)

1.一种预测时变工况下含Nb镍基合金δ相溶解分数的方法,其特征在于:该方法充分考虑了变形过程中工艺参数对含Nb镍基合金中δ相动态溶解行为的影响,建立了一种可预测变应变速率工况下热变形中含Nb镍基合金δ相溶解体积分数的数学模型,其包括如下步骤:1. a method for predicting the dissolution fraction of Nb-containing nickel-base alloy δ phase under time-varying working conditions, characterized in that: the method fully considers the influence of process parameters on the dynamic dissolution behavior of δ-phase in the Nb-containing nickel-base alloy during deformation , a mathematical model for predicting the dissolved volume fraction of δ phase of Nb-containing nickel-based alloys in hot deformation under variable strain rate conditions is established, which includes the following steps: 步骤1:在变形温度为900℃~1050℃和各个变形阶段应变速率为0.0001s-1~50s-1的条件下,进行含Nb镍基合金等温热压缩实验,获得含Nb镍基合金高温流变曲线和变形后的试样;Step 1: Under the conditions that the deformation temperature is 900°C to 1050°C and the strain rate of each deformation stage is 0.0001s -1 to 50s -1 , the isothermal hot compression experiment of the Nb-containing nickel-based alloy is carried out, and the high temperature of the Nb-containing nickel-based alloy is obtained. Rheological curves and deformed samples; 步骤2:实验观察不同工艺参数条件下变形试样的微观组织,统计不同工艺参数条件下含Nb镍基合金中δ相的剩余含量,进而获得δ相的溶解体积分数;Step 2: Experiment to observe the microstructure of the deformed sample under different process parameters, count the remaining content of δ phase in the Nb-containing nickel-based alloy under different process parameters, and then obtain the dissolved volume fraction of δ phase; 步骤3:建立预测变应变速率工况下含Nb镍基合金δ相溶解体积分数的数学模型,该模型为:Step 3: Establish a mathematical model for predicting the dissolved volume fraction of δ phase of Nb-containing nickel-based alloys under the condition of variable strain rate. The model is:
Figure FDA0003783271000000011
Figure FDA0003783271000000011
式(1)中:Xδ,N为变形结束后含Nb镍基合金中δ相的溶解体积分数,Xδ为变形过程中含Nb镍基合金中δ相的溶解体积分数,ε为真应变,εi和εi-1分别为第i和i-1变形阶段结束时对应的真应变,kδ、mδ、nk、nm、Qδ与Qδ'为材料参数,R为通用气体常数;In formula (1): X δ, N is the dissolved volume fraction of δ phase in the Nb-containing nickel-based alloy after deformation, X δ is the dissolved volume fraction of δ phase in the Nb-containing nickel-based alloy during deformation, and ε is the true strain , ε i and ε i-1 are the corresponding true strains at the end of the i-th and i-1 deformation stages, respectively, k δ , m δ , n k , nm , Q δ and Q δ ' are material parameters, R is the general gas constant; 步骤4:将步骤2中测得的实验数据代入步骤3中建立的模型式(1),利用回归处理,确定模型中kδ、mδ、nk、nm、Qδ与Qδ'材料参数;基于数值差分方法,编写迭代累加算法程序并嵌入模拟软件,实现变形工艺参数和材料参数在任意迭代步的更新,进而预测变应变速率工况下热变形中含Nb镍基合金中δ相的溶解体积分数。Step 4: Substitute the experimental data measured in step 2 into the model formula (1) established in step 3, and use regression processing to determine the k δ , m δ , n k , nm , Q δ and Q δ ' materials in the model parameters; based on the numerical difference method, the iterative accumulation algorithm program is written and embedded in the simulation software to realize the update of the deformation process parameters and material parameters at any iterative step, and then predict the δ phase in the Nb-containing nickel-based alloys in the thermal deformation under the condition of variable strain rate. The dissolved volume fraction.
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