Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide low-sodium glass, chemically strengthened glass and a preparation method of the chemically strengthened glass.
The technical scheme of the invention is as follows: provided is a low-sodium glass containing Na in the glass 2 The mol% content of O is less than or equal to 4.5%, Li 2 The mol% content of O is 7.0% -13.0%, SiO 2 、B 2 O 3 、Al 2 O 3 And the sum of the mol% content of MgO is 78.0-88.0%.
Preferably, SiO 2 The mol% content of (A) is in the range of 65.0% -72.0%.
Preferably, B 2 O 3 With Na 2 The ratio of the mol% content of O is in the range of 0.15 to 0.5.
Preferably, Li 2 O and Na 2 The sum of the mol% contents of O is 7.0-17.5%.
Preferably, the mother glass further comprises an oxide of Ce and an oxide of Tm, wherein the mol% content of the oxide of Ce is 0-2.0%, and the mol% content of the oxide of Tm is 0-1.0%.
Preferably, the mother glass is formed by any one of a float method, an overflow method, a rolling method and a firing method.
The invention also provides chemically strengthened glass, which is formed by subjecting the plain glass to a chemical ion strengthening process, wherein when the thickness of the plain glass is 0.3-1.2 mm, the surface compressive stress of the strengthened glass is 200-600 MPa, the depth of the compressive stress is 0.05-0.20 mm, and the linear density CTs of high tensile stress is larger than or equal to 45000 MPa/mm.
Preferably, the thickness of the mother glass is 0.3mm to 1.0mm, the surface compressive stress of the tempered glass is 200MPa to 550MPa, the depth of the compressive stress is 0.05mm to 0.18mm, and the high tensile stress linear density CTs is in the range of 45000MPa/mm to 60000 MPa/mm.
Preferably, the thickness of the mother glass is 0.4mm to 0.8mm, the surface compressive stress of the tempered glass is 200MPa to 500MPa, the depth of the compressive stress is 0.05mm to 0.15mm, and the high tensile stress density lines CTs are in the range of 50000MPa/mm to 65000 MPa/mm.
Preferably, the thickness of the mother glass is 0.5mm to 1.2mm, the surface compressive stress of the tempered glass is 300MPa to 500MPa, the depth of the compressive stress is 0.05mm to 0.2mm, and the high tensile stress density lines CTs are not less than 60000 MPa/mm.
Preferably, the strength of the strengthened glass meets the condition that the whole machine drop test load is 177g, the strengthened glass freely falls on the plane of 180-mesh sand paper, and the average value of the impact height is larger than or equal to 1.3 m.
The invention also provides a preparation method of the chemically strengthened glass, which comprises the following steps:
the chemically strengthened glass as described above is produced by subjecting the mother glass as described above to one or more ion exchanges in at least two salts of molten sodium nitrate, molten potassium nitrate and molten lithium nitrate.
Preferably, a heat treatment step is further included before the chemical strengthening.
By adopting the scheme, the invention has the following beneficial effects:
1. by the inventionThe low-sodium formula scheme is characterized in that a small amount of Na is used for chemically strengthening the low-sodium glass + And K + The ion exchange of the glass forms low surface pressure stress, and reduces the corresponding tensile stress in the glass, thereby reducing the dispersion of destructive testing, ensuring more uniform product quality, improving the strength stability and greatly improving the safety factor in the use process;
2. large amount of Li + With Na + The ion exchange of the glass forms a deep crack pressed layer, so that the crack is prevented from expanding, the stress concentration of the tip of the crack is reduced, and the integral impact strength of the tempered glass is ensured.
Detailed Description
In order to more clearly understand the technical features, objects, and effects of the present invention, specific embodiments of the present invention will now be described in detail. It should be apparent that the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides low-sodium glass, in one embodiment, Na in the glass 2 The mol% content of O is less than or equal to 4.5%, Li 2 The mol% content of O is 7.0% -13.0%, SiO 2 、B 2 O 3 、Al 2 O 3 And the sum of the mol% content of MgO is 78.0-88.0%.
Further, in the present embodiment, in addition to the above embodiment, SiO is preferable 2 The mol% content of (A) is in the range of 65.0% -72.0%.
Further, in this example, Na is contained in the mother glass 2 The mol% content of O is less than or equal to 4.5%, Li 2 The mol% content of O is 7.0% -13.0%, SiO 2 、B 2 O 3 、Al 2 O 3 And the sum of the mol% contents of MgO is 78.0% to 88.0%, preferably B 2 O 3 With Na 2 The ratio of the mol% content of O is in the range of 0.15 to 0.5.
Further onIn this example, Na is contained in the mother glass 2 The mol% content of O is less than or equal to 4.5%, Li 2 The mol% content of O is 7.0% -13.0%, SiO 2 、B 2 O 3 、Al 2 O 3 The sum of the mol% of MgO and SiO is 78.0-88.0% 2 The mol% content of (B) is in the range of 65.0% to 72.0%, preferably B 2 O 3 With Na 2 The ratio of the mol% content of O is in the range of 0.15 to 0.5.
Further, in the present embodiment, Li is preferable on the basis of the above four embodiments 2 O and Na 2 The sum of the mol% contents of O is 7.0-17.5%.
Further, the mother glass also comprises an oxide of Ce and an oxide of Tm, wherein the mol% content of the oxide of Ce is 0% -2.0%, and the mol% content of the oxide of Tm is 0% -1.0%.
Specifically, the mother glass in the invention can be formed by a float method, an overflow method, a rolling method or a firing injection molding method,
the invention also provides chemically strengthened glass, which is formed by subjecting the above-mentioned mother glass to a chemical ion strengthening process, wherein in one embodiment, when the thickness of the mother glass is 0.3 mm-1.2 mm, the surface compressive stress of the strengthened glass is 200 MPa-600 MPa, the depth of the compressive stress is 0.05 mm-0.20 mm, and the linear density CTs of high tensile stress is larger than or equal to 45000 MPa/mm.
In another embodiment, the thickness of the mother glass is 0.3mm to 1.0mm, the surface compressive stress of the tempered glass is 200MPa to 550MPa, the depth of the compressive stress is 0.05mm to 0.18mm, and the high tensile stress linear density CTs is in the range of 45000MPa/mm to 60000 MPa/mm.
In still another embodiment, the mother glass has a thickness of 0.4 to 0.8mm, the tempered glass has a surface compressive stress of 200 to 500MPa, a compressive stress depth of 0.05 to 0.15mm, and a high tensile stress density CTs in the range of 50000 to 65000 MPa/mm.
In a further embodiment, the thickness of the mother glass is 0.5mm to 1.2mm, the surface compressive stress of the tempered glass is 300MPa to 500MPa, the depth of the compressive stress is 0.05mm to 0.2mm, and the high tensile stress density lines CTs are not less than 60000 MPa/mm.
Specifically, under the condition that the strength of the tempered glass meets the 177g weight of the whole machine drop test load, the tempered glass freely falls on the plane of 180-mesh sand paper, and the average value of the impact height is larger than or equal to 1.3 m.
The invention also provides a preparation method of the chemically strengthened glass, which comprises the following steps:
the chemical strengthening glass is prepared by carrying out heat treatment on the mother glass under a certain temperature condition for a certain time, and carrying out ion exchange on the heat-treated mother glass in at least two salts of molten sodium nitrate, molten potassium nitrate and molten lithium nitrate for one time or more times.
The following is an explanation of the related proper names and related measurement methods of the present invention:
plain glass: said inventive glass not being strengthened.
Chemically strengthened glass: is chemically toughened glass treated by a high-temperature ion exchange process. The large alkali metal ions in the high-temperature molten salt replace the small alkali metal ions in the glass to generate exchange plasma accumulation difference, and high-to-low pressure stress is generated in the surface layer of the mother glass to hinder and delay the expansion of glass microcracks, so that the aim of improving the mechanical strength of the glass is fulfilled.
Surface compressive stress: after the glass is chemically strengthened, the alkali metal ions with smaller radius on the surface are replaced by the alkali metal ions with larger radius, and the surface of the glass generates compressive stress due to the squeezing effect of the alkali metal ions with larger radius, which is called surface compressive stress.
Depth of compressive stress: the distance from the surface of the strengthened glass to the position where the compressive stress is zero.
High tensile stress linear density CTs: is the ratio of the sum of the tensile stresses of the glass measured by a stress tester to the thickness of the glass.
Pressing a crack layer: the regions of compressive stress within the strengthened glass, which are referred to as crack suppression layers, have a suppressing effect on the initiation and propagation of cracks.
And (3) complete machine drop test: a method for testing the strength of strengthened glass includes sticking the strengthened glass piece to the sample of electronic device such as mobile phone, dropping the glass from high position, recording the height of broken glass, and using the height value to reflect the strength of glass.
Impact height: the drop height of glass breakage in the complete machine drop test.
Six embodiments of the present invention are provided below, and a mother glass is prepared using the formulations of six glass raw materials listed in table 1. Table 2 shows the process parameters for preparing strengthened glass in six embodiments of examples 1 to 6. The physical properties of six embodiments of the strengthened glass are shown in Table 3.
Table 1, formulations (in mol%) of the mother glasses in examples 1 to 6:
table 2, process parameters for making strengthened glass in examples 1 to 6:
table 3, physical properties of the strengthened glass of each of examples 1 to 6:
further analysis was performed using example 1 as an example:
according to example 1 of Table 1Formulation preparation of mother glass plates in which SiO 2 Content of (3) 66.0 mol%, Al 2 O 3 Is 11.0 mol%, B 2 O 3 1.5 mol% of (B), 3.5 mol% of MgO, and Li 2 O content 15.0 mol%, Na 2 The content of O was 2.5 mol% and the content of Ce oxide was 0.5 mol%, and the raw materials were melted at 1640 ℃ to prepare a molten glass.
And forming the glass liquid into a mother glass plate by an overflow process, wherein the specific overflow process is carried out by adopting the prior art, and the thickness of the mother glass plate is 0.40 mm.
And then the mother glass plate is subjected to heat treatment at 700 ℃ for 120min, so that crystals with a certain structure are formed inside the mother glass plate.
The heat-treated plain glass is put in pure NaNO 3 Carrying out first ion exchange in the salt bath, wherein the temperature of the ion exchange is 430 ℃, and the exchange time is 4 h; then placing the glass obtained after the first ion exchange in 5 wt% of NaNO 3 And 95 wt% of KNO 3 The mixed salt bath is subjected to secondary ion exchange at 440 ℃ for 1h, so that the chemically strengthened glass is prepared. The surface compressive stress of the tempered glass is 280MPa, the compressive stress depth is 65 mu m, the high tensile stress linear density CTs is 63250MPa/mm, the tempered glass freely falls on a 180-mesh sand paper plane under the condition that the strength of the tempered glass meets 177g of balance weight of a complete machine drop test load, and the average value of the impact height is 1.30 m.
In the formulation of this example, the sodium ion content, Na, was reduced 2 The content of O is only 2.5 mol%, and Li is increased 2 O is used in a small amount of Na when the mother glass is chemically strengthened + And K + The ion exchange of the glass forms low surface pressure stress, and reduces the corresponding tensile stress in the glass, thereby reducing the dispersion of destructive testing, ensuring more uniform product quality, improving the strength stability and greatly improving the safety factor in the use process; while a large amount of Li + With Na + The ion exchange of the glass substrate forms a deep crack pressed layer, thus hindering the crack from expanding and reducing the stress concentration at the tip of the crack, thereby ensuring that the plain glass is strongThe whole impact strength after being transformed.
Further analysis was performed using example 6 as an example:
A mother glass plate was prepared according to the formulation of example 6 in Table 1, in which SiO was 2 Content of (B) 60.0 mol%, Al 2 O 3 Content of (B) 15.0 mol%, B 2 O 3 0.75 mol% of (B), 6.5 mol% of MgO, and Li 2 O content 15.0 mol%, Na 2 The content of O was 1.5 mol%, the content of Ce oxide was 0.25 mol%, and the content of Tm oxide was 1.0 mol%, and the raw materials were prepared into molten glass at a melting temperature of 1610 ℃.
And forming the glass liquid into a mother glass plate by a rolling method, wherein the specific rolling process adopts the prior art, and the thickness of the mother glass plate is 1.0 mm.
And then the mother glass plate is subjected to heat treatment at 650 ℃ for 30min, so that crystals with a certain structure are formed inside the mother glass plate.
The heat-treated plain glass is added with 8wt percent of NaNO 3 And 92 wt% of KNO 3 The mixed salt bath is subjected to primary ion exchange at 480 ℃ for 8 hours, so that the chemically strengthened glass is prepared. The surface compressive stress of the tempered glass is 450MPa, the compressive stress depth is 96 mu m, the high tensile stress linear density CTs is 47700MPa/mm, the tempered glass freely falls on a plane of 180-mesh sand paper under the condition that the strength of the tempered glass meets 177g of balance weight of a drop test load of a complete machine, and the average value of the impact height of the tempered glass is 1.65 m.
In the formulation of this example, the sodium ion content, Na, was reduced 2 The content of O is only 1.5 mol%, while Li is increased 2 O is used in a small amount of Na when the mother glass is chemically strengthened + And K + The ion exchange of the glass forms low surface pressure stress, and reduces the corresponding tensile stress in the glass, thereby reducing the dispersion of destructive testing, ensuring more uniform product quality, improving the strength stability and greatly improving the safety factor in the use process; while a large amount of Li + With Na + The ion exchange of (2) to form a deep pressed crack layer, thereby inhibiting crack propagation and reducing stress concentration at the crack tipThereby ensuring the whole impact strength of the tempered glass.
In conclusion, the invention has the following beneficial effects:
1. by the low-sodium formula scheme designed by the invention, a small amount of Na is used for chemically strengthening the low-sodium glass + And K + The ion exchange of the glass reduces the corresponding tensile stress in the glass, thereby reducing the dispersion of destructive testing and ensuring that the product quality is more uniform;
2. large amount of Li + With Na + The ion exchange of the glass forms a deep crack pressed layer, so that the crack is prevented from expanding, the stress concentration of the tip of the crack is reduced, and the integral impact strength of the tempered glass is ensured.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.