CN110744703B - Production equipment and production method for producing prefabricated shear wall by vertical lifting vertical mold - Google Patents
Production equipment and production method for producing prefabricated shear wall by vertical lifting vertical mold Download PDFInfo
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- CN110744703B CN110744703B CN201911029445.1A CN201911029445A CN110744703B CN 110744703 B CN110744703 B CN 110744703B CN 201911029445 A CN201911029445 A CN 201911029445A CN 110744703 B CN110744703 B CN 110744703B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 46
- 239000004567 concrete Substances 0.000 claims abstract description 32
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 28
- 239000010959 steel Substances 0.000 claims abstract description 28
- 238000003780 insertion Methods 0.000 claims abstract 2
- 230000037431 insertion Effects 0.000 claims abstract 2
- 238000011010 flushing procedure Methods 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 19
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000009415 formwork Methods 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims 2
- 230000006978 adaptation Effects 0.000 claims 1
- 238000000034 method Methods 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 6
- 239000011150 reinforced concrete Substances 0.000 description 4
- 238000005266 casting Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/093—Producing shaped prefabricated articles from the material by vibrating or jolting by means directly acting on the material, e.g. by cores wholly or partly immersed in the material or elements acting on the upper surface of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/28—Cores; Mandrels
- B28B7/285—Core puller
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The utility model provides a production facility of vertical material lifting vertical mould production precast shear wall, belongs to precast shear wall production technical field, and including vertical material lifting machine and vertical vibration insertion piece device, the production method includes following steps: binding steel bars; putting into a vertical mold; driving the vertical mold and positioning the vertical mold; inserting a core tube; leading the concrete into a vertical material lifting machine; lifting the vertical material lifting machine above the vertical die; pouring concrete; vibrating and tamping; standing and maintaining; drawing out the hollow core; and (6) removing the mold. The shear wall is produced in a prefabricated mode, construction efficiency of building engineering is improved compared with a site pouring mode, the shear wall is integrally formed through vertical mold production, and utilization rate of a production space is improved compared with a prefabricated shear wall produced by a flat mold.
Description
Technical Field
The invention belongs to the technical field of prefabricated shear wall production, and particularly relates to production equipment and a production method for producing a prefabricated shear wall by a vertical lifting vertical die.
Background
Shear walls, also known as wind-resistant walls, earthquake-resistant walls or structural walls, are walls of houses or structures which mainly bear horizontal loads and vertical loads (gravity) caused by wind loads or earthquake action and can prevent the structure from being damaged by shearing. Shear walls, also known as seismic walls, are generally made of reinforced concrete. It is divided into a plane shear wall and a cylinder shear wall. The plane shear wall is used in reinforced concrete frame structure, plate lifting structure and flat slab system. In order to increase the rigidity, strength and collapse resistance of the structure, the reinforced concrete shear wall can be cast in situ or prefabricated in some parts. The cast-in-place shear wall, the peripheral beams and the columns are simultaneously poured, and the integrity is good. The cylinder shear wall is used in high-rise buildings, high-rise structures and suspension structures and is formed by enclosing of partition walls of elevator rooms, staircases, equipment and auxiliary rooms, the cylinder wall is a cast-in-place reinforced concrete wall body, and the rigidity and the strength of the cylinder shear wall are higher than those of a plane shear wall in bearing of larger horizontal load.
The existing shear wall is generally manufactured in two modes of casting on site and separately producing components and then assembling the components on site, the efficiency of the casting on site is low, and the overall progress of the building engineering can be reduced. The existing production process of the prefabricated shear wall is mostly flat-die production, occupies a large space, is more in labor and is not industrialized enough. Therefore, the production equipment and the production method for producing the prefabricated shear wall by the vertical lifting vertical mold are provided, the vertical mold production is adopted, the standardized operation is carried out, and the problems can be effectively solved.
Disclosure of Invention
The invention mainly solves the technical problems in the prior art and provides production equipment and a production method for producing a prefabricated shear wall by a vertical lifting vertical mold.
The technical problem of the invention is mainly solved by the following technical scheme: a production device for producing a prefabricated shear wall by a vertical lifting vertical die comprises a vertical lifting machine and a vertical vibration tamping sheet device, wherein the vertical lifting machine comprises a fixed hopper, a lifting motor, a first support and a lifting rail, the fixed hopper is movably provided with a pulling hopper, the back of the pulling hopper is fixedly provided with a rectangular frame, the upper frame and the lower frame of the rectangular frame are movably provided with rotating shafts, two ends of the rotating shafts are fixedly provided with circular baffles, one side of each circular baffle, far away from the rotating shafts, is fixedly provided with a sliding wheel, the back of the rectangular frame is fixedly provided with a snap ring, the bottom of the rectangular frame is fixedly provided with a rope binding base, a driving end of the lifting motor is fixedly provided with a take-up and pay-off roller, the outside of the take-up and pay-off roller is sleeved with a steel wire rope, the bottom of the lifting motor is fixedly provided with a motor, the center of the roller frame is sleeved with a roller, a support rod is fixedly arranged in the first support, a fixed rod is fixedly arranged on the front surface of the first support, a weight sensing device is fixedly arranged at the bottom in the fixed hopper, and a support seat is fixedly arranged at the bottom outside the fixed hopper; the material lifting track comprises a lifting track and a feeding track, wherein first sliding grooves are formed in the side walls of the left side and the right side of the inner side of the lifting track, second sliding grooves are formed in the side walls of the left side and the right side of the inner side of the feeding track, a stop lever is fixedly arranged at the back of the lifting track, an L-shaped stirring motor mounting plate is fixedly mounted at the top of the feeding track, a stirring motor fixing seat is fixedly mounted on the side wall of the left side of the L-shaped stirring motor mounting plate, a stirring motor is fixedly mounted in the stirring motor fixing seat, and a spiral rod is fixedly; the vertical vibration inserting and smashing piece device comprises a base, a second support, an operating platform, a control electric box, a conveying mechanism, a vertical die, a handrail ladder, a blanking guide plate, a main beam, a connecting piece, an inserting and smashing plate, an inserting and smashing piece, a vibrator, an inserting and smashing groove, a feeding port, a discharging port, a hydraulic telescopic cylinder, a flushing pipe, a flushing port, a sliding seat, a material receiving disc and an electric cylinder, wherein the second support is fixedly arranged at the top of the base, the operating platform is fixedly arranged at the top of the second support, the control electric box is fixedly arranged at the left end of the top of the operating platform, the conveying mechanism is arranged right behind the second support, the vertical die is movably arranged at the middle end of the top of the base, the handrail ladder is fixedly arranged right in front of the vertical die, the blanking guide plate is fixedly arranged at the right side of the vertical die, the main beam is fixedly arranged at the right side, the improved stamping machine is characterized in that a stamping plate is fixedly connected to the middle end of the top of the connecting piece, a vibrator is fixedly mounted on the upper surface of the stamping plate, a stamping plate is fixedly mounted on the bottom of the stamping plate, a stamping groove is fixedly mounted on the bottom of the stamping plate, a feed inlet is formed in the left side of the stamping groove, a discharge outlet is formed in the right side of the stamping groove, a flushing pipe is fixedly mounted on the stamping plate, a flushing opening is formed in the circumference of the flushing pipe, a slide is fixedly mounted under the stamping plate, a receiving disc is movably connected to the slide, and an electric cylinder is movably connected to the right side of the receiving disc.
Preferably, the fixed bucket pin holes are formed in the left side wall and the right side wall of the fixed bucket, the drawing bucket pin holes are formed in the left side wall and the right side wall of the drawing bucket, the fixed bucket pin holes are matched with the drawing bucket pin holes in specification and size and are corresponding to the drawing bucket pin holes in position, locking pins are movably mounted inside the fixed bucket pin holes and penetrate through the fixed bucket pin holes, and the locking pins are movably mounted inside the drawing bucket pin holes.
Preferably, the rectangular frame is fixedly arranged at the back of the fixed hopper, the number of the rotating shafts is two, and the two rotating shafts are parallel to the horizontal plane.
Preferably, the number of the clamping rings is four, the four clamping rings are symmetrically arranged on the back of the rectangular frame, the four clamping rings are equally divided into two groups, and a rotating shaft is movably arranged in each group of the clamping rings.
Preferably, one end of the steel wire rope is fixedly connected inside the receiving and releasing roller, the central part of the steel wire rope is movably wound on the surface of the roller, and one end of the steel wire rope, which is far away from the receiving and releasing roller, is fixedly connected with the rope binding base.
Preferably, the dead lever has six, six one end fixed mounting that the support was kept away from to the dead lever is in the orbital left and right sides wall outside of carrying the material, the pin has two, the orbital one end fixed connection feed track's top is kept away from to the pin.
Preferably, the feeding rail is fixedly mounted on the back of the lifting rail, the first sliding groove is communicated with the second sliding groove and has the same specification and size, the sliding wheel and the first sliding groove have the same specification and size, and the sliding wheel is movably mounted inside the first sliding groove.
Preferably, the middle part of the base is fixedly provided with an armrest ladder, and the top of the armrest ladder is fixedly connected with an operating platform.
Preferably, the number of the tamping plates is two, the number of the vibrators is two, and the output ends of the vibrators are movably connected with the tamping plates.
Preferably, the number of the tamping inserts is a plurality, and the tamping inserts are fixedly arranged on the lower surface of the tamping plate at equal intervals.
Preferably, the telescopic end of the hydraulic telescopic cylinder is movably connected with the tamping inserting plate, and the hydraulic telescopic cylinder is fixedly arranged in the base.
Preferably, the bottom of the tamping plug is in a sharp-horn shape, and the top end of the tamping plug is welded on the lower surface of the tamping plug.
Preferably, the two ends of the connecting piece are respectively connected with the upper surfaces of the two tamping plates, and the upper surface of the main beam is fixedly connected with the connecting piece.
Preferably, the number of the flushing pipes is three, the flushing pipes are fixedly installed at the bottom of the tamping plate and two sides of the bottom of the main beam respectively, and the telescopic end of the electric cylinder is movably connected with the material receiving disc.
A production method of production equipment for producing a prefabricated shear wall by a vertical lifting vertical mold comprises the following steps:
step 1, binding steel bars, namely taking and binding proper prefabricated steel bars;
step 3, driving the vertical die, positioning the vertical die, and starting a driving motor of the vertical die to move the vertical die along the vertical die track until the vertical die is moved to the vertical vibration tamping piece inserting device;
step 4, inserting a core pipe, and inserting the core pipe into the vertical mold;
step 5, leading the concrete into a vertical material lifting machine, and leading the concrete into a fixed hopper of the vertical material lifting machine;
step 6, lifting the vertical material lifting machine above the vertical die, starting a lifting motor of the vertical material lifting machine, and lifting the fixed hopper above the vertical die along the material lifting rail under the driving of the lifting motor;
step 7, pouring concrete, and pouring the concrete in the fixed hopper into the vertical mold;
step 8, vibrating and inserting, namely vibrating and inserting concrete in the vertical mould through a vertical vibrating and inserting sheet device to ensure that the concrete poured in the vertical mould is more compact;
step 9, standing and curing, namely standing and curing the concrete in the vertical mold for a period of time after the vibration tamping is finished;
step 10, drawing out the core pipe, and taking out the core pipe in the vertical mold after standing and maintaining;
and 11, detaching the formwork, detaching the vertical formwork and taking out the manufactured shear wall.
The invention has the following beneficial effects:
1. adopt to carry the material motor, wire rope and gyro wheel and mutually support and carry the material, the roller is received to wire rope one end even and is put, and the other end is walked around the gyro wheel and is tied up on the wiring base of fixed fill bottom again, opens the motor, and the drive receive and releases the roller rotation, receives the line to wire rope, and the other end through the roller bearing by wire rope drives the promotion hopper along the quick slant upward movement of lifting track, adopts this kind of lifting means, and it is fast to promote speed on the one hand, and on the other hand has not only practiced thrift the manpower.
2. The material is conveyed into the inserting and tamping groove through the blanking guide plate by the conveying mechanism, the hydraulic telescopic cylinder is started, the inserting and tamping plate is driven by the telescopic of the hydraulic telescopic cylinder to move up and down, so that the inserting and tamping plate can move up and down, meanwhile, the bottom of the inserting and tamping plate is arranged to be in a pointed shape, the contact area and the inserting and tamping effect of the material are increased, the vibration of the vibrator is transmitted to the inserting and tamping plate, so that the inserting and tamping plate can realize the vibration effect, the workload caused by manual inserting and tamping is avoided, two groups of inserting and tamping devices are arranged to work simultaneously, the efficiency is improved, the physical strength can be saved, the inserting and tamping plate is welded on the inserting and tamping plate at equal intervals by a plurality of inserting and tamping plates, the inserting and tamping efficiency is also improved, the uniformity of inserting and tamping is also improved, when the inserting and tamping plates are stopped to be used, the concrete on the inserting and tamping plate is easy to condense on the inserting and tamping plate without being cleaned, the concrete on the inserting, the electric cylinder drives the material receiving disc to move in the sliding seat, so that the washed sludge is received by the material receiving disc, the effect of conveniently cleaning the tamping insert is achieved, and the operation is convenient and the safety is high by arranging the operation table, the handrail ladder and the control electric box, so that the sludge-collecting device has the characteristics of simple structure, reasonable design and the like.
3. The shear wall is produced in a prefabricated mode, construction efficiency of building engineering is improved compared with a cast-in-place mode, the shear wall is integrally formed through vertical mold production, and overall strength and quality of the shear wall are improved compared with assembled shear walls produced by dividing the shear wall into a plurality of pieces.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a left side view partially cross-sectional structural schematic view of a vertical lifter of the present invention;
FIG. 2 is a schematic front view of the vertical lifter of the present invention;
FIG. 3 is a schematic view of a top view of the vertical lifter of the present invention;
FIG. 4 is a rear view of a bucket of the present invention;
FIG. 5 is a schematic left side view of a bucket of the present invention;
FIG. 6 is a left side view of the inner structure of the bucket of the present invention;
FIG. 7 is a schematic view of a vertical vibrating tamper-evident device in accordance with the present invention;
FIG. 8 is a schematic side view of the vertical vibrating tamper-evident device of the present invention;
FIG. 9 is a schematic perspective view of the vertically vibrating tamper-inserting blade assembly of the tamper of the present invention;
fig. 10 is a perspective view of the tamping trough of the present invention.
Description of reference numerals: 1. a vertical material lifting machine; 101. a fixed hopper; 102. a pull-up motor; 103. a first bracket; 104. a material lifting track; 401. lifting the track; 402. a feeding rail; 403. a first chute; 404. a second chute; 405. a stop lever; 406. an L-shaped stirring motor mounting plate; 407. a stirring motor fixing seat; 408. a stirring motor; 409. a screw rod; 105. drawing the hopper; 106. a rectangular frame; 107. a rotating shaft; 108. a circular baffle; 109. a sliding wheel; 110. a snap ring; 111. a rope binding base; 112. a take-up and pay-off roller; 113. a wire rope; 114. a motor base; 115. a roller frame; 116. a roller; 117. a support bar; 118. fixing the rod; 119. a weight sensing device; 120. a supporting seat; 121. a fixed bucket pin hole; 122. a pull bucket pin hole; 123. a locking pin; 2. a vertical vibration tamping piece inserting device; 201. a base; 202. a second bracket; 203. an operation table; 204. controlling an electric box; 205. a transport mechanism; 206. erecting a mould; 207. an escalator; 208. a blanking guide plate; 209. a main beam; 210. a connecting member; 211. inserting a tamping plate; 212. inserting a tamping sheet; 213. a vibrator; 214. inserting a tamping groove; 215. a feed inlet; 216. a discharge port; 217. a hydraulic telescopic cylinder; 218. a flush tube; 219. flushing the opening; 220. a slide base; 221. a take-up pan; 222. an electric cylinder.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments.
Example (b): a production device for producing a prefabricated shear wall by a vertical lifting vertical die comprises a vertical lifting machine and a vertical vibration tamping sheet device, wherein the vertical lifting machine comprises a fixed hopper, a lifting motor, a first support and a lifting rail, the fixed hopper is movably provided with a pulling hopper, the back of the pulling hopper is fixedly provided with a rectangular frame, the upper frame and the lower frame of the rectangular frame are movably provided with rotating shafts, two ends of the rotating shafts are fixedly provided with circular baffles, one side of each circular baffle, far away from the rotating shafts, is fixedly provided with a sliding wheel, the back of the rectangular frame is fixedly provided with a snap ring, the bottom of the rectangular frame is fixedly provided with a rope binding base, a driving end of the lifting motor is fixedly provided with a take-up and pay-off roller, the outside of the take-up and pay-off roller is sleeved with a steel wire rope, the bottom of the lifting motor is fixedly provided with a motor, the center of the roller frame is sleeved with a roller, a support rod is fixedly arranged in the first support, a fixed rod is fixedly arranged on the front surface of the first support, a weight sensing device is fixedly arranged at the bottom in the fixed hopper, and a support seat is fixedly arranged at the bottom outside the fixed hopper; the material lifting track comprises a lifting track and a feeding track, wherein first sliding grooves are formed in the side walls of the left side and the right side of the inner side of the lifting track, second sliding grooves are formed in the side walls of the left side and the right side of the inner side of the feeding track, a stop lever is fixedly arranged at the back of the lifting track, an L-shaped stirring motor mounting plate is fixedly mounted at the top of the feeding track, a stirring motor fixing seat is fixedly mounted on the side wall of the left side of the L-shaped stirring motor mounting plate, a stirring motor is fixedly mounted in the stirring motor fixing seat, and a spiral rod is fixedly; the vertical vibration inserting and smashing piece device comprises a base, a second support, an operating platform, a control electric box, a conveying mechanism, a vertical die, a handrail ladder, a blanking guide plate, a main beam, a connecting piece, an inserting and smashing plate, an inserting and smashing piece, a vibrator, an inserting and smashing groove, a feeding port, a discharging port, a hydraulic telescopic cylinder, a flushing pipe, a flushing port, a sliding seat, a material receiving disc and an electric cylinder, wherein the second support is fixedly arranged at the top of the base, the operating platform is fixedly arranged at the top of the second support, the control electric box is fixedly arranged at the left end of the top of the operating platform, the conveying mechanism is arranged right behind the second support, the vertical die is movably arranged at the middle end of the top of the base, the handrail ladder is fixedly arranged right in front of the vertical die, the blanking guide plate is fixedly arranged at the right side of the vertical die, the main beam is fixedly arranged at the right side, the improved stamping machine is characterized in that a stamping plate is fixedly connected to the middle end of the top of the connecting piece, a vibrator is fixedly mounted on the upper surface of the stamping plate, a stamping plate is fixedly mounted on the bottom of the stamping plate, a stamping groove is fixedly mounted on the bottom of the stamping plate, a feed inlet is formed in the left side of the stamping groove, a discharge outlet is formed in the right side of the stamping groove, a flushing pipe is fixedly mounted on the stamping plate, a flushing opening is formed in the circumference of the flushing pipe, a slide is fixedly mounted under the stamping plate, a receiving disc is movably connected to the slide, and an electric cylinder is movably connected to the right side of the receiving disc. The fixed bucket pin holes are formed in the left side wall and the right side wall of the fixed bucket respectively, the drawing bucket pin holes are formed in the left side wall and the right side wall of the drawing bucket respectively, the fixed bucket pin holes are matched with the drawing bucket pin holes in specification and size and are corresponding to the drawing bucket pin holes in position, locking pins are movably mounted inside the fixed bucket pin holes and penetrate through the fixed bucket pin holes and are movably mounted inside the drawing bucket pin holes; the rectangular frame is fixedly arranged at the back of the fixed hopper, two rotating shafts are arranged, and the two rotating shafts are parallel to the horizontal plane; the four clamping rings are symmetrically arranged at the back of the rectangular frame and are divided into two groups, and a rotating shaft is movably arranged in each group of clamping rings; one end of the steel wire rope is fixedly connected inside the take-up and pay-off roller, the central part of the steel wire rope is movably wound on the surface of the roller, one end of the steel wire rope, far away from the take-up and pay-off roller, is fixedly connected with a rope binding base, six fixing rods are arranged, one ends, far away from the support, of the six fixing rods are fixedly arranged on the outer sides of the left side wall and the right side wall of the material lifting track, two stop rods are arranged, and one end, far away from the lifting track, of each stop; the feeding rail is fixedly arranged at the back of the lifting rail, the first sliding chute is communicated with the second sliding chute, the first sliding chute and the second sliding chute are identical in specification and size, the sliding wheel and the first sliding chute are identical in specification and size, and the sliding wheel is movably arranged in the first sliding chute; the middle part of the base is fixedly provided with an armrest ladder, and the top of the armrest ladder is fixedly connected with an operating platform; the number of the tamping plates is two, the number of the vibrators is two, and the output ends of the vibrators are movably connected with the tamping plates; the number of the inserting and tamping pieces is a plurality, and the inserting and tamping pieces are fixedly arranged on the lower surface of the inserting and tamping plate at equal intervals; the telescopic end of the hydraulic telescopic cylinder is movably connected with the tamping inserting plate, and the hydraulic telescopic cylinder is fixedly arranged in the base; the bottom of the inserting and tamping plate is in a sharp-horn shape, and the top end of the inserting and tamping plate is welded on the lower surface of the inserting and tamping plate; the two ends of the connecting piece are respectively connected with the upper surfaces of the two tamping plates, and the upper surface of the main beam is fixedly connected with the connecting piece; the number of the flushing pipes is three, the flushing pipes are fixedly arranged at the bottom of the tamping plate and two sides of the bottom of the main beam respectively, and the telescopic end of the electric cylinder is movably connected with the material receiving disc.
A production method of production equipment for producing a prefabricated shear wall by a vertical lifting vertical mold comprises the following steps: step 1, binding steel bars, namely taking and binding proper prefabricated steel bars; step 2, placing the steel bars into a vertical mold, and placing the bound steel bars into the vertical mold; step 3, driving the vertical die, positioning the vertical die, and starting a driving motor of the vertical die to move the vertical die along the vertical die track until the vertical die is moved to the vertical vibration tamping piece inserting device; step 4, inserting a core pipe, and inserting the core pipe into the vertical mold; step 5, leading the concrete into a vertical material lifting machine, and leading the concrete into a fixed hopper of the vertical material lifting machine; step 6, lifting the vertical material lifting machine above the vertical die, starting a lifting motor of the vertical material lifting machine, and lifting the fixed hopper above the vertical die along the material lifting rail under the driving of the lifting motor; step 7, pouring concrete, and pouring the concrete in the fixed hopper into the vertical mold; step 8, vibrating and inserting, namely vibrating and inserting concrete in the vertical mould through a vertical vibrating and inserting sheet device to ensure that the concrete poured in the vertical mould is more compact; step 9, standing and curing, namely standing and curing the concrete in the vertical mold for a period of time after the vibration tamping is finished; step 10, drawing out the core pipe, and taking out the core pipe in the vertical mold after standing and maintaining; and 11, detaching the formwork, detaching the vertical formwork and taking out the manufactured shear wall.
The working principle of the invention is as follows: the concrete is firstly filled into the fixed hopper, then the power supply is switched on, the pulling motor drives the retracting roller to rotate, the retracting roller retracts one end of the steel wire rope, the fixed hopper connected with the other end of the steel wire rope is driven to move upwards along the lifting track by taking the roller as a fulcrum, after a period of time, the sliding wheels on two sides of the fixed hopper enter the second chute on the inner side of the feeding track through the first chute on the inner side of the lifting track, the fixed hopper enters the feeding track, the concrete begins to be poured into a discharging point, the spiral rod stirs the concrete, after the concrete is poured, the lifting motor is reversely rotated, the driving belt drives the retracting roller to reversely rotate, the steel wire rope is paid off, the fixed hopper is lowered to the lowest point along the lifting track under the action of gravity, then the concrete is filled into the fixed hopper. The material is conveyed into the inserting and tamping groove through the blanking guide plate by the conveying mechanism, the hydraulic telescopic cylinder is started, the inserting and tamping plate is driven by the telescopic of the hydraulic telescopic cylinder to move up and down, so that the inserting and tamping plate can move up and down, meanwhile, the bottom of the inserting and tamping plate is arranged to be in a pointed shape, so that the inserting and tamping effect of the material is improved by increasing the contact area, the vibrating of the vibrator is transmitted to the inserting and tamping plate, so that the inserting and tamping plate can realize the vibrating effect, the workload caused by manual inserting and tamping is avoided, two groups of inserting and tamping devices are arranged to work simultaneously, the efficiency is improved, the physical strength is saved, the inserting and tamping plates are welded on the inserting and tamping plate at equal intervals by a plurality of inserting and tamping plates, the inserting and tamping efficiency is improved, the inserting and tamping uniformity is improved, the operation is convenient and high in safety by arranging the operating platform, the handrail ladder and the control electric box, the overflowing phenomenon of, make things convenient for feeding and the ejection of compact, insert through the vibration to the material and smash, vibrate effectually, and insert and smash efficiently, the efficiency is improved, the labor intensity is reduced, make the device practicality strong, when inserting the piece of smashing and stopping using, because it has the concrete to adhere to on inserting the piece of smashing, do not abluent easy condense on inserting the piece of smashing, lead to influencing next use, utilize the flushing pipe and wash the concrete that mouthful pair inserted on smashing the piece, and electronic jar drives the take-up (stock) pan and removes in the slide, thereby the mud that the take-up (stock) pan will wash is received, reach the effect of being convenient for wash and inserting the piece of smashing.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (15)
1. The utility model provides a vertical production facility of carrying material vertical mold production precast shear wall, includes vertical lifting machine (1) and vertical vibration and inserts and smash piece device (2), its characterized in that:
the vertical material lifting machine (1) comprises a fixed hopper (101), a lifting motor (102), a first support (103) and a material lifting track (104), wherein a drawing hopper (105) is movably mounted inside the fixed hopper (101), a rectangular frame (106) is fixedly mounted at the back of the drawing hopper (105), a rotating shaft (107) is movably mounted inside an upper frame and a lower frame of the rectangular frame (106), circular baffles (108) are fixedly mounted at two ends of the rotating shaft (107), a sliding wheel (109) is fixedly mounted at one side, away from the rotating shaft (107), of each circular baffle (108), a clamping ring (110) is fixedly mounted at the back of the rectangular frame (106), a binding rope base (111) is fixedly mounted at the bottom of the rectangular frame (106), a winding and unwinding roller (112) is fixedly mounted at the driving end of the lifting motor (102), and a steel wire rope (113) is sleeved outside the winding and unwinding roller (112), a motor base (114) is fixedly installed at the bottom of the lifting motor (102), a roller frame (115) is fixedly installed at the top inside the first support (103), a roller (116) is sleeved at the center of the roller frame (115), a support rod (117) is fixedly installed inside the first support (103), a fixed rod (118) is fixedly installed on the front surface of the first support (103), a weight sensing device (119) is fixedly installed at the bottom inside the fixed hopper (101), and a support seat (120) is fixedly installed at the bottom outside the fixed hopper (101);
the material lifting track (104) comprises a lifting track (401) and a feeding track (402), wherein the left side wall and the right side wall of the inner side of the lifting track (401) are respectively provided with a first sliding chute (403), the left side wall and the right side wall of the inner side of the feeding track (402) are respectively provided with a second sliding chute (404), the back of the lifting track (401) is fixedly provided with a stop lever (405), the top of the feeding track (402) is fixedly provided with an L-shaped stirring motor mounting plate (406), the left side wall of the L-shaped stirring motor mounting plate (406) is fixedly provided with a stirring motor fixing seat (407), a stirring motor (408) is fixedly arranged in the stirring motor fixing seat (407), and a spiral rod (409) is fixedly arranged at the driving end;
the vertical vibration inserting and smashing sheet device (2) comprises a base (201), a second support (202), an operation table (203), a control electric box (204), a conveying mechanism (205), a vertical die (206), an armrest ladder (207), a lower material guide plate (208), a main beam (209), a connecting piece (210), an inserting and smashing plate (211), an inserting and smashing sheet (212), a vibrator (213), an inserting and smashing groove (214), a feeding hole (215), a discharging hole (216), a hydraulic telescopic cylinder (217), a flushing pipe (218), a flushing hole (219), a sliding seat (220), a material receiving plate (221) and an electric cylinder (222), wherein the second support (202) is fixedly installed at the top of the base (201), the operation table (203) is fixedly installed at the top of the second support (202), the control electric box (204) is fixedly installed at the left end of the top of the operation table (203), the conveying mechanism (205) is installed right behind the second support (202), the top middle end movable mounting of base (201) has upright mould (206), the dead ahead fixed mounting of upright mould (206) has handrail ladder (207), the right side fixed mounting of upright mould (206) has unloading baffle (208), the top right side fixed mounting of base (201) has girder (209), girder (209) have connecting piece (210) through hydraulic telescoping cylinder (217) swing joint, the top middle end fixed connection of connecting piece (210) inserts and smashes board (211), the last fixed surface of inserting and smash board (211) installs vibrator (213), the bottom fixed mounting of inserting and smashing board (211) has inserting and smashes piece (212), the bottom fixed mounting of inserting and smashes piece (212) has inserting and smashes groove (214), insert and smash the left side in groove (214) and seted up feed inlet (215), the right side of inserting and smashing groove (214) has seted up discharge gate (216), insert and smash board (211) and go up fixed mounting have wash pipe (218), wash mouth (219) have been seted up on the circumference of wash pipe (218), insert and smash piece (212) under fixed mounting have slide (220), swing joint has take-up (221) in slide (220), the right side swing joint of take-up (221) has electronic jar (222).
2. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: fixed fill pinhole (121) have all been seted up to fixed fill (101) left and right sides wall, pull fill (105) left and right sides wall has all been seted up pull fill pinhole (122), fixed fill pinhole (121) and pull fill pinhole (122) specification and dimension looks adaptation, and both positions are corresponding, fixed fill pinhole (121) inside movable mounting has fitting pin (123), fitting pin (123) run through fixed fill pinhole (121), and movable mounting is inside pull fill pinhole (122).
3. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the rectangular frame (106) is fixedly arranged at the back of the fixed hopper (101), two rotating shafts (107) are arranged, and the two rotating shafts (107) are parallel to the horizontal plane.
4. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the number of the clamping rings (110) is four, the four clamping rings (110) are symmetrically arranged on the back of the rectangular frame (106), the four clamping rings (110) are equally divided into two groups, and a rotating shaft (107) is movably mounted in each group of clamping rings (110).
5. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: one end of the steel wire rope (113) is fixedly connected to the inside of the take-up and pay-off roller (112), the central part of the steel wire rope (113) is movably wound on the surface of the roller (116), and one end, far away from the take-up and pay-off roller (112), of the steel wire rope (113) is fixedly connected with the rope binding base (111).
6. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the fixed rod (118) has six, six one end fixed mounting that the support was kept away from in fixed rod (118) is in the left and right sides wall outside of carrying material track (104), pin (405) have two, the top of lifting rail's (401) one end fixed connection feed track (402) is kept away from in pin (405).
7. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the feeding rail (402) is fixedly mounted at the back of the lifting rail (401), the first sliding groove (403) is communicated with the second sliding groove (404) and has the same specification and size, the sliding wheel (109) and the first sliding groove (403) have the same specification and size, and the sliding wheel (109) is movably mounted inside the first sliding groove (403).
8. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the middle part of the base (201) is fixedly provided with an armrest ladder (207), and the top of the armrest ladder (207) is fixedly connected with an operating platform (203).
9. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the number of inserting and tamping plates (211) is two, and the number of vibrator (213) is two, and the output swing joint of vibrator (213) inserts and smashes plate (211).
10. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the number of the tamping inserting pieces (212) is a plurality, and the tamping inserting pieces (212) are fixedly arranged on the lower surface of the tamping inserting plate (211) at equal intervals.
11. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the flexible end swing joint of hydraulic telescoping cylinder (217) has insertion plate (211), and hydraulic telescoping cylinder (217) fixed mounting is in base (201).
12. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the bottom of the tamping inserting piece (212) is in a sharp-horn shape, and the top end of the tamping inserting piece (212) is welded on the lower surface of the tamping inserting plate (211).
13. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the upper surface of two tamping plates (211) is connected respectively at the both ends of connecting piece (210), and the upper surface fixed connection of girder (209) has connecting piece (210).
14. The production equipment for producing the precast shear wall by the vertical lifting vertical mold according to claim 1 is characterized in that: the number of the flushing pipes (218) is three, the flushing pipes (218) are fixedly installed at the bottom of the tamping plate (211) and two sides of the bottom of the main beam (209) respectively, and the telescopic end of the electric cylinder (222) is movably connected with a material receiving disc (221).
15. A method of manufacturing a production facility for manufacturing a prefabricated shear wall according to any one of claims 1 to 14, wherein the method comprises the following steps:
step 1, binding steel bars, namely taking and binding proper prefabricated steel bars;
step 2, placing the steel bars into a vertical mold, and placing the bound steel bars into the vertical mold;
step 3, driving the vertical die, positioning the vertical die, and starting a driving motor of the vertical die to move the vertical die along the vertical die track until the vertical die is moved to the vertical vibration tamping piece inserting device;
step 4, inserting a core pipe, and inserting the core pipe into the vertical mold;
step 5, leading the concrete into a vertical material lifting machine, and leading the concrete into a fixed hopper of the vertical material lifting machine;
step 6, lifting the vertical material lifting machine above the vertical die, starting a lifting motor of the vertical material lifting machine, and lifting the fixed hopper above the vertical die along the material lifting rail under the driving of the lifting motor;
step 7, pouring concrete, and pouring the concrete in the fixed hopper into the vertical mold;
step 8, vibrating and inserting, namely vibrating and inserting concrete in the vertical mould through a vertical vibrating and inserting sheet device to ensure that the concrete poured in the vertical mould is more compact;
step 9, standing and curing, namely standing and curing the concrete in the vertical mold for a period of time after the vibration tamping is finished;
step 10, drawing out the core pipe, and taking out the core pipe in the vertical mold after standing and maintaining;
and 11, detaching the formwork, detaching the vertical formwork and taking out the manufactured shear wall.
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| CN201911029445.1A CN110744703B (en) | 2019-10-28 | 2019-10-28 | Production equipment and production method for producing prefabricated shear wall by vertical lifting vertical mold |
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| CN201911029445.1A CN110744703B (en) | 2019-10-28 | 2019-10-28 | Production equipment and production method for producing prefabricated shear wall by vertical lifting vertical mold |
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| CN110744703B true CN110744703B (en) | 2021-03-19 |
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| GB164896A (en) * | 1920-03-31 | 1921-06-23 | Alfred Johnson | Improvements in or connected with portable conveyors or elevators |
| IT1239293B (en) * | 1989-12-22 | 1993-10-19 | Fear S.P.A. | METHOD AND MEANS MAKING BLOCKS IN CEMENTITIOUS MIXTURE WITH HIGH PRODUCTIVITY AND HIGH DEFINITION OF SHAPE AND PRODUCT |
| CN2409037Y (en) * | 2000-03-10 | 2000-12-06 | 周爱民 | Dual-purpose driven double-conic creeping bucket concrete mixer |
| CN201566044U (en) * | 2009-10-20 | 2010-09-01 | 湖南创一机械有限公司 | Vertical concrete stirring machine with lifting material feeding mechanism |
| CN107363986B (en) * | 2014-02-12 | 2019-10-11 | 赵光林 | Integrated mobile locking device and wall body module process equipment |
| CN108544639A (en) * | 2018-04-26 | 2018-09-18 | 北京珠穆朗玛绿色建筑科技有限公司 | A kind of tamping equipment and its working method for concrete prefabricated element battery mould device |
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