CN110744684A - Compression belt capable of extending out steel bars for concrete side formwork device, concrete side formwork device and installation method - Google Patents
Compression belt capable of extending out steel bars for concrete side formwork device, concrete side formwork device and installation method Download PDFInfo
- Publication number
- CN110744684A CN110744684A CN201911042291.XA CN201911042291A CN110744684A CN 110744684 A CN110744684 A CN 110744684A CN 201911042291 A CN201911042291 A CN 201911042291A CN 110744684 A CN110744684 A CN 110744684A
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- Prior art keywords
- lower side
- concrete
- die
- side die
- reinforcing bar
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/04—Producing shaped prefabricated articles from the material by tamping or ramming
- B28B1/045—Producing shaped prefabricated articles from the material by tamping or ramming combined with vibrating or jolting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
- B28B7/002—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps using magnets
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Reinforcement Elements For Buildings (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
The invention provides a compression belt for a concrete side form device capable of stretching steel bars, a concrete side form device and an installation method, and solves the problems that a concrete prefabricated part needs various side forms and is complex to operate in the prior art. The utility model provides a concrete side forms compression area for device of steel muscle can stretch, includes overcoat and a plurality of compact body, and the overcoat is hollow rectangular form structure, and the overcoat is elastic material, and compact body parallel interval sets up inside the overcoat. The utility model provides a concrete side forms device of steel muscle can stretch, includes top form, lower side form and reinforcing bar net piece, and the top form is located reinforcing bar net piece top, and lower side form is located reinforcing bar net piece below, and top form, lower side form and reinforcing bar net piece can dismantle through coupling assembling and connect as an organic wholely, can stretch out the concrete side forms device of reinforcing bar and still include the compression area, the compression area sets up on the top form lower surface and is located the coupling assembling both sides along top form length direction, and the compression area can contact with reinforcing bar net piece when the coupling assembling fastening.
Description
Technical Field
The invention relates to a building component, in particular to a compression belt with sliding beads for a concrete side form system capable of stretching steel bars, a concrete side form device and an installation method, and belongs to the technical field of building component production equipment.
Background
In the prior art, a plurality of concrete members are provided with extending steel bars and are used for connecting with other concrete prefabricated members or other building materials on a construction site. And the distance and the number of the concrete member reinforcing steel bars extending are almost different from product to product.
The concrete member production line in the prior art has the following problems:
1. generally, a side formwork is provided with a groove to avoid the extension of the reinforcing steel bars, so that the side formwork is provided with a notch, the problem of concrete leakage occurs, and the formwork table is dirty and poor;
2. in this case, a large number of different side forms are required for production, which not only wastes resources, but also complicates operations and reduces production efficiency.
In order to solve the problems of the concrete member production line, a device for preventing slurry leakage by using various sealing structures appears in the prior art, but the problem that the sealing structures are not tightly pressed with side molds still exists.
Disclosure of Invention
The invention aims to solve the technical problem of providing a compression belt for a concrete side form device capable of stretching steel bars, a concrete side form device and an installation method, and solves the problems that a concrete prefabricated part needs a plurality of side forms and is complex to operate in the prior art.
The invention is realized by the following technical scheme:
the utility model provides a concrete side forms compression area for device of steel muscle can stretch, includes overcoat and a plurality of compact body, and the overcoat is hollow rectangular form structure, and the overcoat is elastic material, and compact body parallel interval sets up inside the overcoat.
On the basis of the compression belt for the concrete side formwork device capable of extending out the reinforcing steel bars, the pressing body is of a ball, circular or ball-shaped structure, 3d2 is more than or equal to d1 is more than or equal to d2, d1 is the diameter of the pressing body, and d2 is the diameter of the reinforcing steel bars to be pressed.
On the compression band basis for the concrete side form device capable of extending out the reinforcing steel bars, the outer sleeve is a pvc pipe.
The utility model provides a concrete side forms device of steel muscle can stretch, including the top side forms, lower side forms and reinforcing bar net piece, the top side forms is located reinforcing bar net piece top, the lower side forms is located reinforcing bar net piece below, the top side forms, lower side forms and reinforcing bar net piece can dismantle through coupling assembling and connect as an organic wholely, the concrete side forms device that can stretch out the reinforcing bar still includes the compression area, the compression area sets up on the top side forms lower surface along top side forms length direction, the compression area can contact with reinforcing bar net piece when coupling assembling fastens, and the internal pressure body of compression and reinforcing bar net piece stretch out the reinforcing bar when same position, the pressure body can roll reinforcing bar relatively.
On the basis of the concrete side form device with the extendable steel bars, the connecting assembly comprises a T-shaped bolt, a nut and a handle, one end of the head of the T-shaped bolt is embedded into the lower side form, the other end of the head of the T-shaped bolt penetrates through the steel bar mesh and then is connected with the nut, and the tail end of the T-shaped bolt is connected with the handle.
A method for installing a concrete side form device capable of stretching steel bars comprises the following steps:
s1, marking a side line of a component to be produced on a mould table by using a marking machine according to needs;
s2, connecting the compression belt and the upper side die into a whole, and placing the lower side die outside the sideline;
s3, placing a reinforcing mesh on the lower side mold;
s4, placing the upper side mold above the lower side mold and connecting the upper side mold and the lower side mold through a connecting assembly;
s5, rotating the head of the T-shaped bolt to enable the head to be embedded into the lower side die;
and S6, fixing the integrally connected components on a mould table through a side mould magnetic separation box.
Another preferred scheme of concrete side forms device of reinforcing bar can stretch out, coupling assembling includes connecting rod and magnet, and the handle is pressed in connecting rod one end connection, and the other end passes the side forms and connects magnet, and connecting rod and magnet can pass the side forms down, magnet and the actuation of iron formwork platform. .
A method for installing a concrete side form device capable of stretching steel bars comprises the following steps:
s1, connecting a compression belt and an upper side die into a whole, fixing a connecting assembly on the upper side die, and forming an upper side die device by combining the compression belt and the upper side die;
s2, mounting the lower side die by using a manipulator at a lower side die mounting station;
s3, placing the reinforcing mesh on the lower side die by using a manipulator at a reinforcing mesh station;
s4, at the upper side die station, the upper side die device is placed above the lower side die and the connecting rod and the magnet are pressed down, so that the connecting rod and the magnet are connected with the die table through the hole of the lower side die;
s5, pouring concrete in the side forms at a concrete pouring station, after the concrete is solidified, walking to an upper side form dismantling station, opening a connecting rod and a magnet by using a manipulator, and dismantling the upper side form device;
s6, hoisting the prefabricated part to a transport vehicle by using a manipulator at a part hoisting station;
and S7, removing the station at the lower side die by using a manipulator.
The invention has the advantages that:
(1) when the connecting assembly is fastened, the compression belt can be in contact with the reinforcing steel mesh, so that the positions with reinforcing steel bars and the positions without reinforcing steel bars can be tightly pressed.
(2) The reinforcing mesh at any interval can be compressed by using the concrete side formwork device, and a reinforcing mesh machine can be used for replacing manual reinforcing bar binding on a prefabricated part production line.
(3) The parts of the invention can realize standardization, the side forms can be suitable for precast concrete members with different sizes, the side forms can be reused, and the service life is long.
(4) The upper and lower side dies and the pressing belt are matched with the pressing magnet, so that the side dies can be installed and removed by a manipulator, and automatic intelligent production is realized.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
Fig. 1 is a schematic front view of connection of an upper side form, a lower side form, a compression band and a reinforcing mesh in example 1.
FIG. 2 is a schematic sectional view showing the connection of the upper and lower sideforms, the compression band and the mesh sheet in example 1.
FIG. 3 is an elevation view of a lower mold in example 2;
FIG. 4 is a plan view of a lower mold in example 2;
FIG. 5 is an elevation view of the upper mold in example 2;
FIG. 6 is a plan view of the upper die in example 2;
FIG. 7 is a schematic sectional view showing the connection of the upper die and the compression band in example 2.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
The utility model provides a concrete side forms compression area for device of steel muscle can stretch, includes overcoat and a plurality of compact body, and the overcoat is hollow rectangular form structure, and the overcoat is elastic material, and compact body parallel interval sets up inside the overcoat. The pressing body is of a circular ring-shaped structure. The outer sleeve is made of elastic materials such as pvc, rubber, silica gel and the like.
Example 1
The utility model provides a concrete side forms device of steel muscle can stretch, includes that top side forms 3, lower side forms 6 and reinforcing bar net piece 8, and top side forms 3 are located reinforcing bar net piece 8 top, and lower side forms 6 are located reinforcing bar net piece 8 below, and top side forms 3, lower side forms 6 and reinforcing bar net piece 8 can dismantle through coupling assembling and connect as an organic wholely, can stretch out the concrete side forms device of reinforcing bar and still include the compression area, the compression area sets up on 3 lower surfaces of top side forms and is located the coupling assembling both sides along 3 length direction of top side forms, and the compression area can contact with reinforcing bar net piece 8 when coupling assembling fastens.
In this embodiment, coupling assembling includes T type bolt 7, nut 2 and handle 1, and 7 head one end embedding lower limb mould 6 of T type bolt, the other end pass behind reinforcing bar net piece 5 with nut 2) be connected, and end-to-end connection handle 1.
In this embodiment, the upper die 3 and the lower die 6 are both C-shaped steel or aluminum alloy sections.
A method for installing a concrete side form device capable of stretching steel bars comprises the following steps:
s1, marking a side line of a component to be produced on a mould table by using a marking machine according to needs;
s2, connecting the compression belt and the upper side die 3 into a whole, and placing the lower side die 6 outside the side line;
s3, placing a reinforcing mesh 5 on the lower side die 6;
s4, placing the upper side die 3 above the lower side die 6 and connecting the upper side die with the lower side die through a connecting component;
s5, rotating the head of the T-shaped bolt 7 to enable the T-shaped bolt to be embedded into the lower side die 6;
and S6, fixing the integrally connected components on a mould table through a side mould magnetic separation box.
Example 2
The difference from the embodiment is that: coupling assembling includes connecting rod 9 and magnet 10, and the handle is pressed in the connection of 9 one ends of connecting rod, and the other end passes side forms 3 and connects magnet 10, and connecting rod 9 and magnet 10 can pass the side forms down, magnet and the actuation of swage platform. .
A method for installing a concrete side form device capable of stretching steel bars comprises the following steps:
s1, connecting a compression belt and an upper side die 3 into a whole, fixing a connecting assembly on the upper side die, and forming an upper side die device by combining the connecting assembly;
s2, installing a station on the lower side die 6, and installing the lower side die 6 by using a manipulator;
s3, placing the reinforcing mesh 5 on the lower side die 6 by using a manipulator at a reinforcing mesh 5 station;
s4, in the upper side die station, the upper side die device is placed above the lower side die 6, and the connecting rod 9 and the magnet 10 are pressed down, so that the connecting rod 9 and the magnet 10 are connected with the die table through the hole of the lower side die;
s5, pouring concrete in the side formwork at a concrete pouring station, after the concrete is solidified, walking to an upper side formwork dismantling station, opening the connecting rod 9 and the magnet 10 by using a manipulator, and dismantling the upper side formwork device;
s6, hoisting the prefabricated part to a transport vehicle by using a manipulator at a part hoisting station;
and S7, removing the station at the lower side die by using a manipulator.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides a concrete side forms compression band for device that can stretch steel muscle which characterized in that: including overcoat and a plurality of bodies that compress tightly, the overcoat is hollow rectangular form structure, and the overcoat is elastic material, and the parallel interval setting of the body that compresses tightly is inside the overcoat.
2. A compression band for a concrete sideform apparatus with extendable reinforcing bars according to claim 1, wherein: the pressing body is of a ball, circular or ball-shaped structure, 3d2 is more than or equal to d1 is more than or equal to d2, d1 is the diameter of the pressing body, and d2 is the diameter of the steel bar to be pressed.
3. The utility model provides a concrete side forms device of steel muscle can stretch, includes that top edge form (3), lower side form (6) and reinforcing bar net piece (8), top edge form (3) are located reinforcing bar net piece (8) top, and lower side form (6) are located reinforcing bar net piece (8) below, and top edge form (3), lower side form (6) and reinforcing bar net piece (8) can dismantle through coupling assembling and connect as an organic wholely, its characterized in that: the concrete side form device capable of extending out the steel bars further comprises the compression belt of claim 1 or 2, the compression belt is arranged on the lower surface of the upper side form (3) along the length direction of the upper side form (3), the compression belt can be in contact with the steel bar net piece (8) when the connecting assembly is fastened, and when the compression belt and the steel bar net piece (8) extend out of the steel bars at the same position, the compression belt can roll relative to the steel bars.
4. A concrete sideform apparatus for extendible reinforcement bars as claimed in claim 3, wherein: the connecting assembly comprises a T-shaped bolt (7), a nut (2) and a handle (1), one end of the head of the T-shaped bolt (7) is embedded into the lower side formwork (6), the other end of the head of the T-shaped bolt penetrates through the reinforcing mesh (5) and then is connected with the nut (2), and the tail end of the head of the T-shaped bolt is connected with the handle (1).
5. A method of installing a reinforcing bar extendable concrete sideform apparatus of claim 3, comprising the steps of:
s1, marking a side line of a component to be produced on a mould table by using a marking machine according to needs;
s2, connecting the compression belt and the upper side die (3) into a whole, and placing the lower side die (6) on the outer side of the sideline;
s3, placing a steel bar mesh (5) on the lower side mold (6);
s4, placing the upper side die (3) above the lower side die (6) and connecting the upper side die and the lower side die through a connecting component;
s5, rotating the head of the T-shaped bolt (7) to enable the head to be embedded into the lower side die (6);
and S6, fixing the integrally connected components on a die table through a side die magnetic box.
6. A concrete sideform apparatus for extendible reinforcement as claimed in claim 4, wherein: the coupling assembling includes connecting rod and magnet, and the handle is pressed in the connection of connecting rod one end, and the other end passes the side forms and connects magnet, and connecting rod and magnet can pass the side forms down, magnet and swage platform actuation.
7. A method of installing the apparatus of claim 6, including the steps of:
s1, connecting a compression belt and an upper side die (3) into a whole, fixing a connecting assembly on the upper side die, and forming an upper side die device by the combination;
s2, mounting a lower side die (6) at a lower side die mounting station by using a manipulator;
s3, placing the reinforcing mesh (5) on the lower side die (6) by using a manipulator at a reinforcing mesh station;
s4, in the upper side die station, the upper side die device is placed above the lower side die (6), and the connecting rod (9) and the magnet (10) are pressed down, so that the connecting rod (9) and the magnet (10) are connected with the die table through the hole of the lower side die;
s5, pouring concrete in the side formwork at a concrete pouring station, after the concrete is solidified, walking to an upper side formwork dismantling station, opening the connecting rod 9 and the magnet 10 by using a manipulator, and dismantling the upper side formwork device;
s6, hoisting the prefabricated part to a transport vehicle by using a manipulator at a part hoisting station;
and S7, removing the station at the lower side die by using a manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911042291.XA CN110744684A (en) | 2019-10-30 | 2019-10-30 | Compression belt capable of extending out steel bars for concrete side formwork device, concrete side formwork device and installation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911042291.XA CN110744684A (en) | 2019-10-30 | 2019-10-30 | Compression belt capable of extending out steel bars for concrete side formwork device, concrete side formwork device and installation method |
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| Publication Number | Publication Date |
|---|---|
| CN110744684A true CN110744684A (en) | 2020-02-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911042291.XA Pending CN110744684A (en) | 2019-10-30 | 2019-10-30 | Compression belt capable of extending out steel bars for concrete side formwork device, concrete side formwork device and installation method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113894926A (en) * | 2021-08-20 | 2022-01-07 | 广东碧品居建筑工业化有限公司 | Reinforcing bar net piece is place and is gone into integrative equipment of mould |
-
2019
- 2019-10-30 CN CN201911042291.XA patent/CN110744684A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113894926A (en) * | 2021-08-20 | 2022-01-07 | 广东碧品居建筑工业化有限公司 | Reinforcing bar net piece is place and is gone into integrative equipment of mould |
| CN113894926B (en) * | 2021-08-20 | 2023-03-14 | 广东碧品居建筑工业化有限公司 | Reinforcing bar net piece is place and is gone into integrative equipment of mould |
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