CN110712965A - A belt conveyor leaking foam recovery device - Google Patents
A belt conveyor leaking foam recovery device Download PDFInfo
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- CN110712965A CN110712965A CN201910996123.8A CN201910996123A CN110712965A CN 110712965 A CN110712965 A CN 110712965A CN 201910996123 A CN201910996123 A CN 201910996123A CN 110712965 A CN110712965 A CN 110712965A
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- 239000006260 foam Substances 0.000 title claims abstract description 40
- 238000011084 recovery Methods 0.000 title claims abstract description 17
- 239000000779 smoke Substances 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 abstract description 16
- 241000208125 Nicotiana Species 0.000 description 11
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 11
- 238000004140 cleaning Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/44—Arrangements or applications of hoppers or chutes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/12—Cleaning devices comprising scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/24—Cleaning devices comprising plural diverse cleaning devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/26—Cleaning devices for gathering residue after cleaning
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Belt Conveyors (AREA)
Abstract
Description
技术领域technical field
本发明涉及烟草加工技术领域,特别是一种皮带输送机漏沫回收装置。The invention relates to the technical field of tobacco processing, in particular to a leaking foam recovery device of a belt conveyor.
背景技术Background technique
皮带输送机主要用于烟草加工过程中各工序间物料的传送。因此,皮带输送机既是烟草加工过程中的常用设备,也是应用最多设备之一。皮带输送机主要由机架、输送带、主动辊、被动辊、托辊、接沫盘、电机等组成。运行过程中,烟草物料在输送带环形循环运动的带动下沿着运输方向移动。通过皮带输送机出料口送入下级设备,从而实现输送物料的目的。具有结构简单、安装维修方便、运行噪音低和能耗低等特点。Belt conveyors are mainly used for the transfer of materials between various processes in the tobacco processing process. Therefore, the belt conveyor is not only a common equipment in the tobacco processing process, but also one of the most widely used equipment. The belt conveyor is mainly composed of a frame, a conveyor belt, a driving roller, a passive roller, an idler, a drip tray, and a motor. During operation, the tobacco material moves along the transportation direction driven by the circular motion of the conveyor belt. It is sent to the lower equipment through the discharge port of the belt conveyor, so as to achieve the purpose of conveying materials. It has the characteristics of simple structure, convenient installation and maintenance, low running noise and low energy consumption.
皮带输送机输送带运行过程中不可避免要接触烟草物料,由于烟草物料的特性,部分碎小烟片及烟沫与输送带接触后会粘附在输送带外表面。当输送带运行到皮带输送机下部时,这些碎小烟片及烟沫与托辊接触振动摩擦,从而散落到皮带输送机下部接沫盘上部。现用解决方法为生产结束后人工清理接沫盘上部散落的部分碎小烟片及烟沫。因此,需要一种皮带输送机漏沫回收装置,在线及时对皮带输送机输送带漏沫进行集中回收,以提高自动化程度,降低人工的劳动强度。During the operation of the conveyor belt of the belt conveyor, it is inevitable to contact the tobacco material. Due to the characteristics of the tobacco material, some small pieces of tobacco and smoke will adhere to the outer surface of the conveyor belt after contacting the conveyor belt. When the conveyor belt runs to the lower part of the belt conveyor, these small smoke flakes and smoke foam contact and vibrate and rub against the idler, so as to be scattered to the upper part of the lower part of the belt conveyor. The current solution is to manually clean up part of the broken tobacco flakes and smoke foam scattered on the upper part of the drip tray after the production is over. Therefore, there is a need for a belt conveyor leaking foam recovery device, which can centrally recover the leaked foam on the conveyor belt of the belt conveyor in a timely manner, so as to improve the degree of automation and reduce the labor intensity of labor.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种皮带输送机漏沫回收装置,以解决现有技术中的不足,它能够对皮带输送机输送带漏沫进行集中回收,能够降低人工的劳动强度。The purpose of the present invention is to provide a belt conveyor leaking foam recovery device to solve the deficiencies in the prior art.
本发明提供了一种皮带输送机漏沫回收装置,其中,包括用于安装在的皮带输送机下方的集料斗,所述集料斗的顶部设有集料口,所述集料口内转动设有辊轴,所述辊轴上套设有毛刷辊,所述毛刷辊凸出于所述集料口;所述毛刷辊被设置为用于清扫所述皮带输送机上的下侧皮带上的烟沫。The present invention provides a foam recovery device for a belt conveyor, which includes a collection hopper installed under the belt conveyor, a collection port is provided on the top of the collection hopper, and a collection port is rotated in the collection port. a roller shaft, a brush roller is sleeved on the roller shaft, and the brush roller protrudes from the collecting port; the brush roller is arranged for cleaning the lower belt on the belt conveyor of smoke.
如上所述的皮带输送机漏沫回收装置,其中,可选的是,还包括透明软管和集料箱;The above-mentioned device for recovering leaked foam of a belt conveyor, wherein, optionally, a transparent hose and a collecting box are also included;
所述集料箱设置在所述集料斗的下方,所述透明软管的第一端与所述集料斗的底部连通,第二端与所述集料箱连通。The collection box is arranged below the collection hopper, the first end of the transparent hose is communicated with the bottom of the collection hopper, and the second end is communicated with the collection box.
如上所述的皮带输送机漏沫回收装置,其中,可选的是,还包括快接卡扣,所述透明软管的第一端通过快速卡扣与所述集料斗的底部连通。The above-mentioned device for recovering leaked foam on a belt conveyor, optionally, further includes a quick-connect buckle, and the first end of the transparent hose is communicated with the bottom of the collecting hopper through the quick buckle.
如上所述的皮带输送机漏沫回收装置,其中,可选的是,还包括刮板,所述集料口为长方形口,所述刮板安装在所述集料口的一边沿处,所述刮板被设置为一边沿抵接在所述皮带输送机上的下侧皮带上。The above-mentioned device for recovering foam leakage of a belt conveyor, optionally, further comprising a scraper, the collecting port is a rectangular port, and the scraper is installed at one edge of the collecting port, so The said scraper is provided so that one edge abuts on the lower side belt on the said belt conveyor.
如上所述的皮带输送机漏沫回收装置,其中,可选的是,所述集料箱与所述透明软管密封连接。In the above-mentioned device for recovering leaked foam of a belt conveyor, optionally, the collecting box is connected with the transparent hose in a sealed manner.
如上所述的皮带输送机漏沫回收装置,其中,可选的是,与安装有所述刮板的所述集料口的边沿相邻的两边沿上均设有用于与所述皮带输送机连接的安装板。The above-mentioned device for recovering leaked foam for a belt conveyor, wherein, optionally, both edges adjacent to the edge of the collecting port on which the scraper is installed are provided with a device for connecting with the belt conveyor. Attached mounting plate.
如上所述的皮带输送机漏沫回收装置,其中,可选的是,所述安装板上设有安装孔,所述安装孔为条形孔,所述条形孔的长度方向与所述集料口的开口方向一致。The above-mentioned device for recovering leaked foam of a belt conveyor, wherein, optionally, the mounting plate is provided with mounting holes, the mounting holes are strip-shaped holes, and the length direction of the strip-shaped holes is the same as that of the collector. The opening direction of the material port is the same.
如上所述的皮带输送机漏沫回收装置,其中,可选的是,还包括毛刷辊电机,所述毛刷辊电机与所述辊轴连接,所述毛刷辊电机被设置为用于驱动所述辊轴转动。The above-mentioned device for recovering foam leakage of a belt conveyor, wherein, optionally, further comprising a brush roller motor, the brush roller motor is connected with the roller shaft, and the brush roller motor is configured to be used for The roller shaft is driven to rotate.
如上所述的皮带输送机漏沫回收装置,其中,可选的是,所述集料斗的截面沿背离所述集料口的方向逐渐变小。In the above-mentioned device for recovering foam leakage of a belt conveyor, optionally, the cross-section of the collecting hopper gradually becomes smaller along the direction away from the collecting port.
如上所述的皮带输送机漏沫回收装置,其中,可选的是,还包括间歇运行的振动电机,所述振动电机安装在所述集料半上,且所述振动电机安装在所述集料斗的外侧壁上。The above-mentioned device for recovering leaked foam of a belt conveyor, wherein, optionally, it further includes a vibrating motor that operates intermittently, the vibrating motor is installed on the collecting half, and the vibrating motor is installed on the collecting half. on the outside wall of the hopper.
与现有技术相比,本发明通过在皮带输送机的下方设置集料斗,并在集料斗的集料口上设置毛刷辊,利用毛刷辊将皮带上的烟沫扫下,扫下的烟沫在自身的重力作用下落入到集料斗中,从而实现对于烟沫的回收。Compared with the prior art, in the present invention, a collecting hopper is arranged under the belt conveyor, and a brush roller is arranged on the collecting port of the collecting hopper, and the smoke on the belt is swept off by the brush roller, and the swept smoke The foam falls into the collecting hopper under the action of its own gravity, so as to realize the recovery of the smoke foam.
附图说明Description of drawings
图1是本发明整体结构的轴测图;Fig. 1 is the axonometric view of the overall structure of the present invention;
图2是本发明在使用时的安装结构示意图。FIG. 2 is a schematic diagram of the installation structure of the present invention in use.
附图标记说明:Description of reference numbers:
01-皮带输送机,02-皮带;01-belt conveyor, 02-belt;
1-集料斗,2-集料口,3-辊轴,4-毛刷辊,5-透明软管,6-集料箱,7-快接卡扣,8-刮板,9-安装板,10-安装孔,11-振动电机,12-毛刷辊电机。1-collecting hopper, 2-collecting port, 3-roller, 4-brush roller, 5-transparent hose, 6-collection box, 7-quick connection buckle, 8-scraper, 9-installation plate , 10- mounting hole, 11- vibration motor, 12- brush roller motor.
具体实施方式Detailed ways
下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能解释为对本发明的限制。The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but not to be construed as a limitation of the present invention.
本发明的实施例:如图1和图2所示,本发明提出了一种皮带输送机漏沫回收装置,其中,包括用于安装在的皮带输送机01下方的集料斗1,所述集料斗1的顶部设有集料口2,所述集料口2内转动设有辊轴3,具体,所述辊轴3与集料斗1之间转动连接。所述辊轴3上套设有毛刷辊4,所述毛刷辊4凸出于所述集料口2;所述毛刷辊4被设置为用于清扫所述皮带输送机01上的下侧皮带上的烟沫。具体实施时,所述集料口2位于皮带输送机01上的下侧皮带处,且集料口2与皮带输送机01上的下侧皮带之间具有间隙。Embodiments of the present invention: As shown in Figures 1 and 2, the present invention proposes a belt conveyor leaking foam recovery device, which includes a
使用时,当皮带输送机运行时,毛刷辊电机12启动,驱动辊轴3、毛刷辊4旋转,由于毛刷辊4与皮带输送机01的皮带02等宽并接触,毛刷辊4旋转并对皮带02的外表面进行清扫,起到清洁皮带02外表面粘附烟草物料的效果。毛刷辊4清扫下来的烟草物料落入集料斗1内。如此能够实现皮带输送机漏沫在线回收功能,可有效将生产过程中皮带输送机产生漏沫集中回收,并在线自动控制,维护方便。When in use, when the belt conveyor is running, the
作为一种较佳的实施方式,本发明还包括透明软管5和集料箱6。其中所述集料箱6用于收集烟沫,便于循环使用。具体地,所述集料箱6设置在所述集料斗1的下方,所述透明软管5的第一端与所述集料斗1的底部连通,第二端与所述集料箱6连通。如此,一方面便于利用烟沫自身的重力将烟沫收集到集料箱6内,通过透明软管5,便于观察烟沫的收集情况。As a preferred embodiment, the present invention also includes a
作为一种较佳的实施方式,还包括快接卡扣7,所述透明软管5的第一端通过快速卡扣与所述集料斗1的底部连通。具体地,在使用时可以在集料斗1的底部设置排料管,以便于通过快速卡扣7将透明软管5与集料斗1连接。如此,能够有利于所述集料斗1与透明软管5的快速安装。快接卡扣7可以是卡箍,也可以是快接插头,这对于本领域技术人员来讲是现有技术,能够实现,在此不再赘述。As a preferred embodiment, a quick-connect buckle 7 is also included, and the first end of the
作为一种较佳的实施方式,本发明还包括刮板8,所述集料口2为长方形口,所述刮板8安装在所述集料口2的一边沿处,所述刮板8被设置为一边沿抵接在所述皮带输送机01上的下侧皮带上。通过设置刮板8能够对于紧紧粘附在皮带上的烟沫进行清理,有利于提高清洁效果。具体地,所述刮板8由橡胶材料制成。如此,能够防止刮板8对皮带造成损坏。安装时,使皮带02依次经过毛刷辊4和刮板8,能够大大提高清洁效果。As a preferred embodiment, the present invention also includes a
作为一种较佳的实施方式,所述集料箱6与所述透明软管5密封连接。由于烟沫的密度较小,容易随空气的流动而飘起,如此设置能够最大限度地防止集料箱6内的烟沫飘散到空气中。As a preferred embodiment, the
作为一种较佳的实施方式,与安装有所述刮板8的所述集料口2的边沿相邻的两边沿上均设有用于与所述皮带输送机01连接的安装板9。具体地,所述安装板9上设有安装孔10,所述安装孔10为条形孔,所述条形孔的长度方向与所述集料口2的开口方向一致。具体实施时,所述安装板9通过螺栓与所述皮带输送机01连接。如此,便于所述收回装置的安装,且有利于保证安装后刮板8与毛刷辊4均与皮带02接触,有利于保证清洁效果。As a preferred embodiment, the two edges adjacent to the edge of the collecting
作为一种较佳的实施方式,还包括毛刷辊电机12,所述毛刷辊电机12与所述辊轴3连接,所述毛刷辊电机12被设置为用于驱动所述辊轴3转动。具体作用时,所述毛刷辊电机12与所述皮带输送机01同步起停,即,所述皮带输送机01工作时,所述毛刷辊电机12也工作,所述皮带输送机01停止工作时,所述毛刷辊电机12也停止工作。本领域技术人员能够理解的是,所述毛刷辊电机12与所述皮带输送机01同步起停并不意味着毛刷辊4外周的线速度与皮带02的线速度相等,事实上,为了起到更好的清扫效果,毛刷辊4外周的线速度与皮带02的线速度不相等。As a preferred embodiment, it also includes a
作为一种较佳的实施方式,所述集料斗1的截面沿背离所述集料口2的方向逐渐变小。如此,便于清扫掉的烟沫能够从沿集料斗1顺利下落,直至经所述透明软管5进入集料箱6内。As a preferred embodiment, the section of the
作为一种较佳的实施方式,还包括间歇运行的振动电机11,所述振动电机11安装在所述集料半上,且所述振动电机11安装在所述集料斗1的外侧壁上。由于烟沫体积较小、密度较小,容易粘附在集料斗的侧壁上,通过设置间歇运行的振动电机11能够便于使粘附在集料斗1的侧壁上的烟沫下落到集料箱6内。As a preferred embodiment, it also includes a
具体地,通过集料斗1侧壁、透明软管5收集到下方集料箱6内。同时振动电机11间歇运行,产生震动消除下落到集料斗侧壁上的烟草物料,皮带02通过毛刷辊4后经过刮板8时,再次被刮板8清洁。并可通过透明软管5观察清洁效果,透明软管5与下方集料箱6连接处设置有密封用于防止烟沫外漏。Specifically, it is collected into the
本发明实现了皮带输送机漏沫在线回收功能,消除皮带输送机运行过程中造成的接沫盘上部散落碎小烟片及烟沫的现象。本发明便于实现在线自动控制,使用时,仅需要对振动电机11和毛刷辊电机12进行控制即可,自动化程度高,维护方便。需要指出的是,本发明可通过修改尺寸适用于各种宽度的皮带输送机。The invention realizes the online recovery function of the leaked foam of the belt conveyor, and eliminates the phenomenon of scattered small smoke flakes and smoke foam on the upper part of the foam receiving tray caused during the operation of the belt conveyor. The present invention is convenient to realize on-line automatic control, and only needs to control the
以上依据图式所示的实施例详细说明了本发明的构造、特征及作用效果,以上所述仅为本发明的较佳实施例,但本发明不以图面所示限定实施范围,凡是依照本发明的构想所作的改变,或修改为等同变化的等效实施例,仍未超出说明书与图示所涵盖的精神时,均应在本发明的保护范围内。The structure, features and effects of the present invention have been described in detail above according to the embodiments shown in the drawings. The above are only the preferred embodiments of the present invention, but the scope of the present invention is not limited by the drawings. Changes made to the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, shall fall within the protection scope of the present invention as long as they do not exceed the spirit covered by the description and drawings.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910996123.8A CN110712965A (en) | 2019-10-18 | 2019-10-18 | A belt conveyor leaking foam recovery device |
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| CN201910996123.8A CN110712965A (en) | 2019-10-18 | 2019-10-18 | A belt conveyor leaking foam recovery device |
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| CN110712965A true CN110712965A (en) | 2020-01-21 |
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| CN112875303A (en) * | 2021-01-16 | 2021-06-01 | 常德市锦桓机电有限责任公司 | Tobacco leaf collecting and conveying machine |
| CN113003143A (en) * | 2021-03-18 | 2021-06-22 | 江苏华能输送设备有限公司 | Conveyor with adjustable inclination angle |
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| CN113003143A (en) * | 2021-03-18 | 2021-06-22 | 江苏华能输送设备有限公司 | Conveyor with adjustable inclination angle |
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Application publication date: 20200121 |