CN110708850B - Device capable of eliminating static electricity of LED lamp bead - Google Patents

Device capable of eliminating static electricity of LED lamp bead Download PDF

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Publication number
CN110708850B
CN110708850B CN201910864874.4A CN201910864874A CN110708850B CN 110708850 B CN110708850 B CN 110708850B CN 201910864874 A CN201910864874 A CN 201910864874A CN 110708850 B CN110708850 B CN 110708850B
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CN
China
Prior art keywords
led lamp
static electricity
static
stirring barrel
eliminating
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CN201910864874.4A
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Chinese (zh)
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CN110708850A (en
Inventor
康明建
胡丹
曾建兵
彭昕
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Jian Mulinsen Photoelectricity Co ltd
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Ji'an Mulinsen Display Co ltd
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Priority to CN201910864874.4A priority Critical patent/CN110708850B/en
Publication of CN110708850A publication Critical patent/CN110708850A/en
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05FSTATIC ELECTRICITY; NATURALLY-OCCURRING ELECTRICITY
    • H05F3/00Carrying-off electrostatic charges
    • H05F3/06Carrying-off electrostatic charges by means of ionising radiation

Abstract

The application discloses can eliminate LED lamp pearl electrostatic device, include the frame, locate hold the dress agitator in the frame, locate hold in the dress agitator and both ends stretch out in the LED lamp pearl destatics ion stick group in the dress agitator outside, locate LED lamp pearl destatics ion stick group both ends outside and with the rotation coupling mechanism that holds the dress agitator is connected, and locate in the frame and with rotation coupling mechanism is connected rotates actuating mechanism. The LED lamp bead static-free stirring device can achieve the purposes of static prevention and static removal of the LED lamp beads in the stirring process, and then avoids the packaged LED lamp beads from being broken down by static electricity to become dead lamps, and can also greatly improve the yield of producing the LED lamp beads, thereby meeting production requirements, and simultaneously reducing the production cost of production enterprises.

Description

Device capable of eliminating static electricity of LED lamp bead
[ field of technology ]
The application relates to the technical field of LEDs, in particular to a device capable of eliminating static electricity of LED lamp beads.
[ background Art ]
The LED packaging back-end process is started from light splitting, and packaging is completed through processes of light splitting, gear accumulating, stirring, box returning, braiding and the like. The purpose of light splitting is to classify the lamp beads set in the same range parameters; the step of accumulating is to accumulate the LED lamp beads with certain range parameters to reach the target total number; stirring is to uniformly divide the LED lamp beads with the same range of parameters; the box returning is to ensure that the lamp beads which are subjected to light splitting and gear accumulating can confirm whether the gear accumulating is performed again in the same range; the braiding is to carry out braiding packaging on LEDs in the same parameter; in these processes, the LED lamp beads need to be antistatic and static-removing, but the LED stirring machine used in the stirring process is only pure in stirring effect, and does not perform antistatic and static-removing operations on the stirred LED lamp beads, so that materials are broken down by static electricity, and the well-split LED lamp beads become dead lamps, thereby not only affecting the quality of the LED lamp beads, but also greatly reducing the production yield.
[ invention ]
The application aims to solve the above-mentioned prior art problem and provides a device capable of eliminating static electricity of LED lamp beads.
In order to solve the technical problems, the application is realized by the following technical scheme:
can eliminate LED lamp pearl electrostatic device includes:
a frame;
the accommodating stirring barrel is arranged on the rack and used for accommodating the LED lamp beads;
the LED lamp bead static-removing ion rod group is arranged in the accommodating stirring barrel, and two ends of the LED lamp bead static-removing ion rod group extend out of the outer side of the accommodating stirring barrel and are used for connecting a power supply and an air pressure source to generate static-removing ion wind into the accommodating stirring barrel;
the rotating and connecting mechanism is arranged at the outer sides of the two ends of the LED lamp bead static-removing ion rod group and is connected with the accommodating stirring barrel;
and the rotation driving mechanism is arranged on the frame, is connected with the rotation connecting mechanism and is used for driving the rotation connecting mechanism to drive the accommodating stirring barrel to rotate so as to stir the LED lamp beads accommodated in the accommodating stirring barrel.
The LED lamp bead static eliminating device comprises the LED lamp bead static eliminating ion rod group, wherein the LED lamp bead static eliminating ion rod group comprises:
the static electricity removing ion rod is arranged in the accommodating stirring barrel, and two ends of the static electricity removing ion rod extend out of the accommodating stirring barrel;
the electrostatic ion discharging fan cover is sleeved on the electrostatic ion discharging rod, is positioned in the accommodating stirring barrel, is provided with a spacing space between the electrostatic ion discharging rod and the accommodating stirring barrel, and is provided with a plurality of communicated air outlet holes communicated with the spacing space.
The device capable of eliminating the static electricity of the LED lamp beads is characterized in that the communicated air outlet holes are inclined, and the inclined direction of the communicated air outlet holes is opposite to the rotation direction of the accommodating stirring barrel.
The device capable of eliminating the static electricity of the LED lamp beads comprises the rotating connecting mechanism which comprises:
the first bearing seat is arranged on one side of the upper part of the frame and is penetrated by one end of the static electricity removing ion rod;
the first bearing connection group is arranged between the first bearing seat and one end of the static-removing ion rod;
the second bearing seat is arranged on the other side of the upper part of the frame and is penetrated by the other end of the static-removing ion rod;
the second bearing connection set is arranged between the second bearing and the other end of the static-removing ion rod;
the first bearing connection set includes:
the first connecting shaft sleeve is sleeved between the first bearing seat and one end of the static-removing ion rod, one end of the first connecting shaft sleeve is positioned in the first bearing seat, and the other end of the first connecting shaft sleeve extends out of the first bearing seat;
the first internal bearing is arranged between the static electricity removing ion rod and the first connecting shaft sleeve;
the second bearing connection group includes:
the second connecting shaft sleeve is sleeved between the second bearing and the other end of the static-removing ion rod, one end of the second connecting shaft sleeve is positioned in the second bearing, and the other end of the second connecting shaft sleeve extends out of the second bearing;
and the second internal bearing is arranged between the static electricity removing ion rod and the second connecting shaft sleeve.
The device capable of eliminating the static electricity of the LED lamp beads comprises:
the driving motor is arranged on the frame and is positioned at the lower side of the accommodating stirring barrel;
the driving wheel is arranged on the power output end of the driving motor and is driven by the driving motor to rotate;
the driven wheel is arranged at the other end of the first connecting shaft sleeve and driven by the driving wheel to rotate.
The LED lamp bead static eliminating device comprises the rotating driving mechanism and a driving chain arranged on the driving wheel and the driven wheel.
The device capable of eliminating the static electricity of the LED lamp beads comprises:
the accommodating stirring barrel body is connected with the LED lamp bead static-removing ion rod group;
the barrel cover is used for sealing the accommodating stirring barrel body;
the opening and closing mechanism is arranged between the accommodating stirring barrel body and the barrel cover and is used for opening and closing the barrel cover.
The device capable of eliminating the static electricity of the LED lamp beads, as described above, the opening and closing mechanism comprises:
the rotary bayonet lock is arranged on the accommodating stirring barrel body;
the connecting clamping and locking piece is arranged on the barrel cover and used for adaptively clamping and locking the rotating clamping pin.
The device capable of eliminating the static electricity of the LED lamp beads, as described above, further comprises:
the fool-proof limiting disc is arranged at the other end of the second connecting shaft sleeve and provided with a plurality of limiting holes;
the limiting bolt is used for being inserted into the limiting hole to limit the rotation of the accommodating stirring barrel.
The device capable of eliminating the static electricity of the LED lamp beads, as described above, further comprises:
the ion rod power-on switch is connected with a power supply circuit of the static-removing ion rod and used for controlling whether to supply power to the static-removing ion rod or not;
and the ion rod ventilation switch is connected with the air supply and transmission path of the static electricity removing ion rod and used for controlling whether air pressure air is supplied to the static electricity removing ion rod or not.
Compared with the prior art, the application has the following advantages:
this application can eliminate LED lamp pearl electrostatic device passes through rotation coupling mechanism 4 cooperation rotation actuating mechanism is in order to realize the drive hold dress agitator rotate stirring dress in hold the LED lamp pearl in the dress agitator, then rethread LED lamp pearl destatics ion rod group connection power and air pressure air source in order to produce the destatics ion wind that is used for eliminating LED lamp pearl static, reaches stirring in-process then also can prevent static and destatics the purpose to LED lamp pearl to not only can avoid the LED lamp pearl that has packaged to become dead lamp by electrostatic breakdown, and can also improve the yields of producing LED lamp pearl by a wide margin, and then satisfies the production demand, also reduces manufacturing cost of manufacturing enterprise simultaneously.
[ description of the drawings ]
Fig. 1 is a perspective view of an apparatus for eliminating static electricity of an LED lamp bead according to the present application.
Fig. 2 is an enlarged partial view i of fig. 1.
Fig. 3 is an enlarged partial view ii of fig. 1.
Fig. 4 is a schematic front view of an apparatus for eliminating static electricity of LED lamp beads according to the present application.
Fig. 5 is a cross-sectional view of the device for eliminating static electricity of the LED lamp beads, which is assembled by the LED lamp bead static electricity eliminating ion rod group, the rotary connecting mechanism and the fool-proof limiting disc.
Fig. 6 is an enlarged partial view iii of fig. 5.
Fig. 7 is a partially enlarged view iv of fig. 5.
Fig. 8 is a partially enlarged view v of fig. 5.
Fig. 9 is a perspective view of a broken view of the ion-discharging fan housing for removing static electricity from the LED lamp beads according to the present application.
Fig. 10 is an enlarged partial view vi of fig. 9.
FIG. 11 is a schematic cross-sectional view of the ion-discharging fan housing of the LED lamp bead electrostatic-eliminating device.
[ detailed description ] of the invention
The present application is described in further detail below with reference to the accompanying drawings by way of specific embodiments.
As shown in figures 1-11, the device capable of eliminating the static electricity of the LED lamp beads comprises a frame 1, a holding stirring barrel 2, an LED lamp bead static electricity eliminating ion rod group 3, a rotary connecting mechanism 4 and a rotary driving mechanism 5.
Specifically, the accommodating stirring barrel 2 is arranged on the frame 1 and is used for accommodating the LED lamp beads. The LED lamp bead static-removing ion rod group 3 is arranged in the accommodating stirring barrel 2, and two ends of the LED lamp bead static-removing ion rod group extend out of the outer side of the accommodating stirring barrel 2 and are used for connecting a power supply and an air pressure source to generate static-removing ion wind in the accommodating stirring barrel 2. The rotating connection mechanism 4 is arranged at the outer sides of the two ends of the LED lamp bead static-removing ion rod group 3 and is connected with the accommodating stirring barrel 2. The rotary driving mechanism 5 is arranged on the frame 1 and connected with the rotary connecting mechanism 4, and is used for driving the rotary connecting mechanism 4 to drive the accommodating stirring barrel 2 to rotate so as to stir the LED lamp beads accommodated in the accommodating stirring barrel 2.
This application can eliminate LED lamp pearl electrostatic device passes through rotation coupling mechanism 4 cooperation rotation actuating mechanism 5 is in order to realize the drive hold dress agitator 2 rotate the stirring hold dress in hold the LED lamp pearl in the dress agitator 2, then the rethread LED lamp pearl removes static ion rod group 3 and connects power and air pressure air source in order to produce and be used for eliminating the static ion wind that removes of LED lamp pearl, reaches the stirring in-process then also can prevent static and the purpose of removing static to LED lamp pearl to can not only avoid the LED lamp pearl that has packaged to become dead lamp by electrostatic breakdown, and can also improve the yields of producing LED lamp pearl by a wide margin, and then satisfies the production demand, also reduces manufacturing cost of manufacturing enterprise simultaneously.
Further, the LED lamp bead static-removing ion rod set 3 includes a static-removing ion rod 31 and a static-removing ion fan housing 32. The static-removing ion bar 31 is disposed in the accommodating stirring barrel 2, and two ends thereof extend out of the outer side of the accommodating stirring barrel 2. The electrostatic discharge ion fan housing 32 is sleeved on the electrostatic discharge ion bar 31, is positioned in the accommodating stirring barrel 2, is provided with a spacing space 300 between the electrostatic discharge ion bar 31, and is provided with a plurality of communication air outlet holes 321 communicated with the spacing space 300. The LED lamp bead static eliminating device has the advantages that static eliminating ions are generated by electrifying the static eliminating ion rod 31, then the static eliminating ions generated by the static eliminating ion rod 31 are blown by the connected air pressure air source, so that static eliminating ion wind is formed, and when the static eliminating ion wind is uniformly sprayed into the accommodating stirring barrel 2 from the space 300 through the communicated air outlet 321, the purpose of uniformly eliminating static on the LED lamp bead can be achieved.
Further, the air outlet 321 is an inclined air outlet, and the inclination direction of the air outlet is opposite to the rotation direction of the accommodating stirring barrel 2. The LED lamp beads are sprayed out in the opposite direction to the rotation direction of the accommodating stirring barrel 2, so that a strong impact effect can be formed on the LED lamp beads from the surface, static electricity on each LED lamp bead can be eliminated to the maximum extent, the qualification rate of producing the LED lamp beads can be improved to the maximum extent, the production cost of production enterprises can be greatly reduced, and the waste of resources is reduced.
Furthermore, the shape of the static electricity removing ion wind cover 32 is cylindrical, and in a plane passing through the central axis of the communicating wind outlet 321 and the radius line of the static electricity removing ion wind cover 32, the included angle α between the central axis of the communicating wind outlet 321 and the radius line of one end passing through the central point of the central axis of the communicating wind outlet 321 is 45-60 °, preferably 60 °, which has the advantages that the sprayed static electricity removing ion wind not only has a larger spraying angle, but also has a larger spraying impact force.
Further, the rotation connection mechanism 4 includes a first bearing housing 41, a first bearing connection group 42, a second bearing housing 43, and a second bearing connection group 44. The first bearing seat 41 is disposed at one side of the upper portion of the frame 1, and is penetrated by one end of the static-eliminating ion rod 31. The first bearing connection set 42 is disposed between the first bearing seat 41 and one end of the static-eliminating ion rod 31. The second bearing 43 is disposed at the other side of the upper portion of the frame 1 and is penetrated by the other end of the static-removing ion rod 31. The second bearing connection set 44 is disposed between the second bearing 43 and the other end of the static-removing ion rod 31;
the first bearing connection set 42 includes a first connection sleeve 421 and a first inner bearing 422. The first connecting sleeve 421 is sleeved between the first bearing seat 41 and one end of the static-removing ion rod 31, and has one end located in the first bearing seat 41 and the other end extending out of the first bearing seat 41. The first inner bearing 422 is disposed between the static-eliminating ion rod 31 and the first connecting sleeve 421;
the second bearing connection set 44 includes a second connection sleeve 441, a second inner bearing 442. The second connecting shaft sleeve 441 is sleeved between the second bearing seat 43 and the other end of the static-removing ion rod 31, and has one end located in the second bearing seat 43 and the other end extending outside the second bearing seat 43. The second internal bearing 442 is disposed between the static-eliminating ion rod 31 and the second connecting shaft 441. The advantage of the device is that the requirement of driving the accommodating stirring barrel 2 to rotate is met.
Further, the rotation driving mechanism 5 includes a driving motor 51, a driving wheel 52, and a driven wheel 53. The driving motor 51 is arranged on the frame 1 and is positioned at the lower side of the accommodating stirring barrel 2. The driving wheel 52 is disposed on the power output end of the driving motor 51, and is driven by the driving motor 51 to rotate. The driven wheel 53 is disposed at the other end of the first connecting sleeve 421, and rotates with the driving wheel 52. The driving wheel 52 and the driven wheel 53 are preferably sprockets, and the rotation driving mechanism 5 further includes a transmission chain 54 provided on the driving wheel 52 and the driven wheel 53. The purpose of the device is to realize the driving requirement of driving the rotary connecting mechanism 4 to drive the accommodating stirring barrel 2 to rotate.
Further, the accommodating stirring barrel 2 comprises an accommodating stirring barrel body 21, a barrel cover 22 and an opening and closing mechanism 23. The accommodating stirring barrel body 21 is connected with the LED lamp bead static-removing ion rod group 3. The barrel cover 22 is used for sealing the accommodating stirring barrel body 21. The opening and closing mechanism 23 is disposed between the accommodating stirring barrel 21 and the barrel cover 22, and is used for opening and closing the barrel cover 22. The purpose is to meet the use requirement.
Further, the opening and closing mechanism 23 includes a rotating latch 231 and a connecting latch 232. The rotating bayonet 231 is disposed on the accommodating stirring barrel 21. The connecting locking piece 232 is arranged on the barrel cover 22 and is used for locking the rotating locking pin 231 in an adapting mode. The advantage is that the rotation bayonet 231 cooperates with the connection bayonet 232 to open and close the barrel cover 22 to hold the stirring barrel 21.
Furthermore, the device capable of eliminating the static electricity of the LED lamp beads further comprises a fool-proof limiting disc 6 and a limiting bolt. The fool-proof limiting disc 6 is disposed on the other end of the second connecting shaft sleeve 441, and a plurality of limiting holes 61 are formed thereon. The limiting bolt is used for being inserted into the limiting hole 61 to limit the rotation of the accommodating stirring barrel 2. The purpose is that the limiting bolt is inserted and clamped on the limiting hole 61 on the fool-proof limiting disc 6, so that the effect of limiting the accommodating stirring barrel 2 is realized, and the fool-proof effect of preventing the accommodating stirring barrel 2 from rotating randomly when stopping feeding or discharging is achieved.
Furthermore, the device capable of eliminating the static electricity of the LED lamp beads further comprises an ion rod power-on switch and an ion rod ventilation switch. The ion rod energizing switch is connected with a power supply circuit of the static electricity removing ion rod 31 and is used for controlling whether power is supplied to the static electricity removing ion rod 31. The ion rod ventilation switch is connected with the air supply and transmission path of the static electricity removing ion rod 31 and is used for controlling whether air pressure air is supplied to the static electricity removing ion rod 31. The LED lamp bead static-removing ion rod group 3 has the advantages that the purpose of separately controlling the power supply and the air pressure source for the LED lamp bead static-removing ion rod group 3 is achieved.
The embodiments of the present application have been described in detail above, but the present application is not limited to the above embodiments. Even though it makes various changes to the present application, it still falls within the protection scope of the present application.

Claims (9)

1. Can eliminate LED lamp pearl electrostatic device, including frame (1), its characterized in that: the device capable of eliminating the static electricity of the LED lamp beads further comprises:
the accommodating stirring barrel (2) is arranged on the frame (1) and is used for accommodating the LED lamp beads;
the LED lamp bead static-removing ion rod group (3) is arranged in the accommodating stirring barrel (2), and two ends of the LED lamp bead static-removing ion rod group extend out of the accommodating stirring barrel (2) and are used for connecting a power supply and an air pressure source to generate static-removing ion wind into the accommodating stirring barrel (2);
the rotating and connecting mechanism (4) is arranged at the outer sides of two ends of the LED lamp bead static-removing ion rod group (3) and is connected with the accommodating stirring barrel (2);
the rotating driving mechanism (5) is arranged on the frame (1) and connected with the rotating connecting mechanism (4) and is used for driving the rotating connecting mechanism (4) to drive the accommodating stirring barrel (2) to rotate so as to stir the LED lamp beads accommodated in the accommodating stirring barrel (2);
the LED lamp bead static-removing ion rod group (3) comprises:
the static electricity removing ion rod (31) is arranged in the accommodating stirring barrel (2), and two ends of the static electricity removing ion rod extend out of the accommodating stirring barrel (2);
go out destatics ion fan housing (32), its cover is located destatics ion stick (31) is gone up, is located in holding agitator (2), and with destatics ion stick (31) are equipped with interval space (300) between, and all be equipped with a plurality of with communication air outlet (321) that interval space (300) are linked together on it.
2. The device for eliminating static electricity of LED lamp beads according to claim 1, wherein: the communicating air outlet hole (321) is an inclined communicating air outlet hole, and the inclined direction of the communicating air outlet hole is opposite to the rotating direction of the accommodating stirring barrel (2).
3. The device for eliminating static electricity of LED lamp beads according to claim 1, wherein: the rotational connection mechanism (4) comprises:
a first bearing seat (41) which is arranged on one side of the upper part of the frame (1) and is penetrated by one end of the static electricity removing ion rod (31);
a first bearing connection group (42) which is arranged between the first bearing seat (41) and one end of the static electricity removing ion rod (31);
a second bearing seat (43) which is arranged on the other side of the upper part of the frame (1) and is penetrated by the other end of the static electricity removing ion rod (31);
a second bearing connection group (44) provided between the second bearing (43) and the other end of the static-eliminating ion rod (31);
the first bearing connection set (42) includes:
the first connecting shaft sleeve (421) is sleeved between the first bearing seat (41) and one end of the static-removing ion rod (31), one end of the first connecting shaft sleeve is positioned in the first bearing seat (41), and the other end of the first connecting shaft sleeve extends out of the first bearing seat (41);
a first inner bearing (422) provided between the ion removing rod (31) and the first connecting sleeve (421);
the second bearing connection group (44) includes:
the second connecting shaft sleeve (441) is sleeved between the second bearing seat (43) and the other end of the static electricity removing ion rod (31), one end of the second connecting shaft sleeve is positioned in the second bearing seat (43), and the other end of the second connecting shaft sleeve extends out of the second bearing seat (43);
and a second inner bearing (442) provided between the ion removing rod (31) and the second connecting sleeve (441).
4. The device for eliminating static electricity of LED lamp beads according to claim 3, wherein: the rotation driving mechanism (5) includes:
the driving motor (51) is arranged on the frame (1) and is positioned at the lower side of the accommodating stirring barrel (2);
a driving wheel (52) which is arranged on the power output end of the driving motor (51) and is driven by the driving motor (51) to rotate;
and the driven wheel (53) is arranged at the other end of the first connecting shaft sleeve (421) and driven to rotate by the driving wheel (52).
5. The device for eliminating static electricity of LED lamp beads according to claim 4, wherein: the rotary driving mechanism (5) further comprises a transmission chain (54) arranged on the driving wheel (52) and the driven wheel (53).
6. The device for eliminating static electricity of LED lamp beads according to claim 1, wherein: the accommodating stirring barrel (2) comprises:
the accommodating stirring barrel body (21) is connected with the LED lamp bead static-removing ion rod group (3);
a barrel cover (22) for sealing the accommodating stirring barrel body (21);
and the opening and closing mechanism (23) is arranged between the accommodating stirring barrel body (21) and the barrel cover (22) and is used for opening and closing the barrel cover (22).
7. The device for eliminating static electricity of LED lamp beads according to claim 6, wherein: the opening and closing mechanism (23) includes:
a rotary bayonet lock (231) provided on the accommodating stirring barrel body (21);
and the connecting locking piece (232) is arranged on the barrel cover (22) and is used for locking the rotating locking pin (231) in an adaptive mode.
8. The device for eliminating static electricity of LED lamp beads according to claim 3, wherein: the device capable of eliminating the static electricity of the LED lamp beads further comprises:
a fool-proof limiting disc (6) which is arranged at the other end of the second connecting shaft sleeve (441) and is provided with a plurality of limiting holes (61);
the limiting bolt is used for being inserted into the limiting hole (61) to limit the rotation of the accommodating stirring barrel (2).
9. The device for eliminating static electricity of LED lamp beads according to claim 1, wherein: the device capable of eliminating the static electricity of the LED lamp beads further comprises:
the ion rod power-on switch is connected with a power supply circuit of the static electricity removing ion rod (31) and is used for controlling whether power is supplied to the static electricity removing ion rod (31);
and the ion rod ventilation switch is connected with the air supply and transmission pipeline of the static electricity removing ion rod (31) and is used for controlling whether air pressure air is supplied to the static electricity removing ion rod (31).
CN201910864874.4A 2019-09-09 2019-09-09 Device capable of eliminating static electricity of LED lamp bead Active CN110708850B (en)

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Application Number Priority Date Filing Date Title
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CN110708850B true CN110708850B (en) 2023-06-23

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Address after: 343000 No.288, Nantang Road, Jinggangshan economic and Technological Development Zone, Ji'an City, Jiangxi Province

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Patentee before: Ji'an Mulinsen Display Co.,Ltd.

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