CN110695685A - Assembly equipment that production efficiency is high - Google Patents
Assembly equipment that production efficiency is high Download PDFInfo
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- CN110695685A CN110695685A CN201910989758.5A CN201910989758A CN110695685A CN 110695685 A CN110695685 A CN 110695685A CN 201910989758 A CN201910989758 A CN 201910989758A CN 110695685 A CN110695685 A CN 110695685A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Abstract
The invention discloses assembling equipment with high production efficiency, which comprises a frame main body and a support plate, wherein the support plate is arranged in the middle of an inner cavity of the frame main body, a turntable module is fixedly arranged in the middle of the top end of the support plate, and a terminal lock inserting piece assembling module, a blanking module, a shell feeding module, a sealing ring feeding module and an electromagnetic valve are sequentially arranged on the outer side of the turntable module in a surrounding mode and are fixedly arranged at the top end of the support plate through bolts. Above-mentioned equipment that production efficiency is high has and cuts, the riveting, the CCD test, sweep multi-functional such as sign indicating number, degree of automation is high, change into many automated production equipment of now alone watching by artifical assembly line work in the past, make production efficiency high, and realize the circulation equipment through multistation graduation carousel, the production efficiency of enterprise's production has greatly been improved to the mode of production of alone multimachine, the running cost, bring bigger benefit for the company, and can assemble different material numbers simultaneously, the similar product of shape, the variability has.
Description
Technical Field
The invention relates to an assembling device, in particular to an assembling device with high production efficiency.
Background
With the improvement of the scientific and technological level of China, intensive manual production cannot adapt to the development of modern enterprises, the labor cost is high, the working hours are long, the efficiency is low, the material waste is large, the problems of labor shortage and labor recruitment are difficult to solve, the application of automatic assembly equipment is more reliable, safer, more stable and continuous operation capability brings high-efficiency productivity to the companies, the operation cost of the companies is greatly reduced, and the companies are more competitive. Therefore, it is necessary to provide an assembling apparatus with high productivity to solve the above problems.
Disclosure of Invention
The invention aims to provide assembling equipment with high production efficiency, and aims to solve the problems of high labor cost, long working time, low efficiency, large material waste and low automation degree of the assembling equipment in the prior art.
Another object of the present invention is to provide a specific working method of an assembling apparatus with high production efficiency, so as to solve the problems of low automation degree, safety performance, stability and continuity of the assembling apparatus in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
an assembling device with high production efficiency comprises a frame main body and a support plate, wherein the support plate is arranged in the middle of an inner cavity of the frame main body, a turntable module is fixedly arranged in the middle of the top end of the support plate, and a terminal locking and inserting piece assembling module, a blanking module, a shell feeding module, a sealing ring feeding module and a solenoid valve are sequentially arranged on the outer side of the turntable module in a surrounding mode and are fixedly arranged at the top end of the support plate through bolts; wherein the content of the first and second substances,
the terminal lock insertion piece assembling module is provided with a 90-degree module, and the blanking module, the shell feeding module and the sealing ring feeding module are all provided with 180-degree modules;
in addition, the first and second substrates are,
one side of terminal lock inserted sheet equipment module is provided with the terminal lock inserted sheet module of impressing, and the terminal lock inserted sheet module of impressing sets up on the support plate through bolt fastening, one side that the terminal lock inserted sheet module of impressing is provided with CCD and detects the module, and CCD detects the module and passes through bolt fastening and install on the carousel module, one side of seal ring material loading module is provided with the sealing washer and struts the module, and the sealing washer struts the module and pass through bolt fastening and set up in the top of support plate.
As a further improvement of the scheme, the 90-degree module comprises a first mounting bottom plate and a 90-degree track plate, the 90-degree track plate is fixedly arranged on the first mounting bottom plate through bolts, in addition, an arc-shaped 90-degree track groove is formed on the 90-degree track plate, a first sliding block mounting block is arranged on one side of the 90-degree track plate, and the first slide block mounting block is fixedly arranged on the first mounting bottom plate, a first slide block is fixedly arranged on the first slide block mounting block, a first guide rail is movably clamped on the first sliding block, a first bearing is fixedly arranged on one side of the back of one end of the first guide rail, and the first bearing is movably clamped in the 90-degree track groove, a bearing sliding groove plate is movably sleeved on the first bearing, a first rotating shaft is fixedly arranged at one end, far away from the first bearing, of the bearing chute plate, and the first rotating shaft is rotatably arranged on the first mounting bottom plate;
a first limiting block is movably clamped on one side of the front face of one end of the first guide rail, a first material blocking block is fixedly arranged on one side of the first limiting block, the bottom end of the first material blocking block is movably clamped on the first mounting bottom plate, a first buffer is fixedly arranged on the first material blocking block, a first sensor guide rail is fixedly arranged on one side wall of the first material blocking block, light shading sheets are fixedly arranged at two ends of the first limiting block, a first photoelectric sensor is movably clamped on the light shading sheets on one side of the first limiting block, the first photoelectric sensor is movably clamped on the first sensor guide rail, and in addition,
an L-shaped second material blocking block is fixedly arranged on the other side of the first mounting base plate, a second buffer is fixedly arranged at the bottom end of one side of the second material blocking block, a guide rail for a second sensor is fixedly arranged on one side wall of the second material blocking block, a second photoelectric sensor is movably clamped on the guide rail for the second sensor, in addition,
the rear end of the first mounting base plate is fixedly provided with a first speed reducer mounting block, a first speed reducer is fixedly arranged at the rear end of the first speed reducer mounting block, the output end of the first speed reducer is provided with a first coupler, the first coupler penetrates through the first speed reducer mounting block and is in transmission connection with a first rotating shaft, and a first servo motor is fixedly arranged at the top of the tail end of the first speed reducer.
As a further improvement of the scheme, the 180-degree module comprises a second mounting base plate and a 180-degree track plate, the 180-degree track plate is fixedly arranged on the front surface of the second mounting base plate through bolts, one side of the front surface of the 180-degree track plate is provided with a 180-degree track groove, the upper end and the lower end of the 180-degree track plate are respectively provided with a second slider, a second guide rail is movably clamped between the second sliders at two sides, one side of the back surface of the second guide rail is provided with a second bearing, the second bearing is movably clamped in the 180-degree track groove, one side of the outer wall of the second bearing is movably sleeved with a connecting shaft plate, one end of the connecting shaft plate, far away from the second bearing, is provided with a second rotating shaft, the second rotating shaft is rotatably arranged on the second mounting base plate, in addition, the two sides of the second slider are respectively fixedly provided with a second slider mounting block, and a first gasket is fixedly arranged between, and the first washer is fixedly mounted on the second mounting base plate through a bolt, in addition,
the top end of the second guide rail is movably clamped with a coil mounting block, the bottom end of the coil mounting block is provided with a second limiting block, the second limiting block is movably clamped on the second guide rail, one side of the second limiting block is fixedly provided with a second retaining block, the bottom end of the second retaining block is fixedly provided with a fourth buffer, the other side of the second retaining block is fixedly provided with a guide rail for a fourth sensor, the guide rail for the fourth sensor is movably clamped with a fourth photoelectric sensor, and simultaneously,
a first stop block is fixedly arranged on one side of the 180-degree track plate, a third buffer is fixedly arranged at the bottom of the first stop block, a guide rail for a third sensor is fixedly arranged on one side of the first stop block, and a third photoelectric sensor is movably clamped on the guide rail for the third sensor;
the two sides of the second mounting bottom plate are both fixedly provided with adjusting stop blocks, the adjusting stop blocks are movably clamped with adjusting bolts, one end of each adjusting bolt is fixedly arranged on the side wall of the 180-degree track plate, in addition,
the back of second mounting base plate is fixed and is provided with second reduction gear installation piece, and the rear end of second reduction gear installation piece is fixed and is provided with the second reduction gear, the output of second reduction gear is provided with the second shaft coupling, and the second shaft coupling runs through second reduction gear installation piece and is connected with the transmission of second pivot, the fixed second servo motor that is provided with in tail end top of second reduction gear.
As a further improvement of this scheme, the top axle center department of carousel module rotates and is provided with the revolving stage, the outside of carousel module is that the annular array has the support frame respectively, and the bottom of support frame sets up on the support plate through the bolt fastening, in addition the top of support frame is provided with the product and carries the seat, and the product carries the seat and fix and set up on the carousel module, the product carries bottom one side of seat to install and carries a seat location.
As a further improvement of the scheme, the terminal lock insert piece assembling module comprises a terminal lock insert piece assembling module supporting piece and an assembling clamping jaw, wherein a PP connecting block is fixedly arranged on one side of the assembling clamping jaw, the PP connecting block is slidably clamped on a first guide rail on the 90-degree module, in addition, a fixing plate is fixedly arranged on one side of the terminal lock insert piece assembling module supporting piece, the 90-degree module is fixedly arranged on the terminal lock insert piece assembling module supporting piece through the fixing plate, and a third limiting block is arranged at the bottom end of the 90-degree module and positioned on the fixing plate;
the blanking module comprises a blanking module supporting piece and a blanking clamping jaw assembly, the blanking module supporting piece is installed at the bottom end of the back face of one 180-degree module, the blanking clamping jaw assembly comprises a first air cylinder installation plate, a clamping jaw air cylinder and a first clamping jaw, the first air cylinder installation plate is movably clamped on the second guide rail, the clamping jaw air cylinder is fixedly arranged on the first air cylinder installation plate, and the first clamping jaw is arranged at the bottom end of the output end of the clamping jaw air cylinder;
the shell feeding module comprises a shell feeding module supporting piece, a product mounting assembly, a clamping jaw assembly and a linear mounting plate, wherein the shell feeding module supporting piece is fixedly mounted at the bottom end of the back face of one 180-degree module, the product mounting assembly is mounted at the bottom end of the front face of one 180-degree module, the clamping jaw assembly is fixedly mounted on the linear mounting plate, and the linear mounting plate is mounted on a second guide rail on the 180-degree module;
the sealing ring feeding module comprises a sealing ring feeding module support piece, a product mounting assembly, a clamping jaw assembly, a T-shaped mounting plate and a sleeve, wherein the sealing ring feeding module support piece is mounted at the bottom of the back face of one 180-degree module, the product mounting assembly is mounted at the bottom of the front face of the 180-degree module, the T-shaped mounting plate is arranged in a Y shape, the T-shaped mounting plate arranged in the Y shape is movably clamped on a second guide rail on the one 180-degree module, and in addition, the clamping jaw assembly and the sleeve are respectively and movably clamped on two sides of the front face of the T-shaped mounting plate;
the terminal lock plug sheet assembly module support piece, the blanking module support piece, the shell feeding module support piece and the sealing ring feeding module support piece are all composed of an angle seat, a mounting plate and a bottom plate, wherein the mounting plate is fixedly mounted at the top of one side of the front face of the angle seat through bolts, and the bottom plate is fixedly mounted at the bottom end of the angle seat.
As a further improvement of the scheme, the assembly clamping jaw comprises a first air cylinder, a pressure head mounting block, a clamping jaw pressure head, a second clamping jaw and a first clamping jaw mounting block, wherein the pressure head mounting block is fixedly arranged on the first air cylinder, two sides of the output end of the first air cylinder are connected with the first clamping jaw mounting block, one side surface of the two sides opposite to the first clamping jaw mounting block is provided with a matched second clamping jaw, a clamping jaw pressure head is arranged between the second clamping jaws on the two sides, and in addition, one end of the clamping jaw pressure head, which is far away from the second clamping jaw, is movably clamped on the pressure head mounting block;
the product mounting assembly comprises a product mounting block, a product fixing block, an inductor fixing block, a connecting block and a first pair of photoelectric sensors, wherein the connecting block is mounted on one side of the bottom end of the product mounting block;
the clamping jaw assembly comprises a second cylinder, a second clamping jaw mounting block, a third clamping jaw, a clamping jaw partition plate and a clamping jaw pressing block, wherein the second cylinder is mounted on a linear mounting plate or a T-shaped mounting plate;
the sleeve pipe includes sleeve pipe fixed block, compression leg, cover post, tucking, spring compression leg and spring, wherein sleeve pipe fixed block activity joint is on T type mounting panel, the compression leg is fixed to be set up in the bottom of sleeve pipe fixed block, and the cover post activity sets up in the inner chamber of cover post, the spring compression leg is installed to the bottom of sleeve pipe fixed block, the bottom activity joint of spring compression leg has the tucking, and is located be provided with the spring between tucking and the spring compression leg in the inner chamber of spring compression leg.
As a further improvement of this scheme, the CCD detects the module and includes sharp section bar and concave type cover, and concave type cover joint in one side of sharp section bar, camera installation piece is installed to one side of sharp section bar, fixed mounting has the camera on the camera installation piece, the bottom fixed mounting of camera has the camera lens, the bottom of camera installation piece is provided with light source installation piece, and light source installation piece installs on sharp section bar, and the one end fixed mounting of light source installation piece has the light source, and the axle center of camera lens and light source is the collineation setting on same horizontal plane.
As a further improvement of this scheme, the module of impressing of terminal lock inserted sheet includes second cylinder mounting panel and briquetting mounting panel, and the second cylinder mounting panel sets up in one side of briquetting mounting panel, the top of briquetting mounting panel is provided with the buffer mounting panel, the fixed third cylinder that is provided with in top one side of second cylinder mounting panel, the output top of third cylinder is provided with the joint that floats, and the joint activity joint that floats in one side of buffer mounting panel, the opposite side fixed mounting of second cylinder mounting panel has the slide rail, the equal activity joint in both ends about the slide rail has the third slider, and both sides the third slider is equal fixed to be set up on the briquetting mounting panel, the opposite side fixed mounting of briquetting mounting panel has the briquetting, the fixed fifth buffer that is provided with in top of buffer mounting panel.
As a further improvement of the scheme, the sealing ring opening module comprises a third mounting base plate, a mounting middle plate and an upper cover plate, the mounting middle plate is arranged at the top end of the third mounting base plate, the upper cover plate is arranged at the top end of the mounting middle plate, guide pillars are arranged at four corners of the top of the third mounting base plate, the top ends of the four guide pillars penetrate through the mounting middle plate and extend to the bottom of the upper cover plate to be fixedly connected, and in addition, the bottom ends of the guide pillars are sleeved with guide sleeves which are arranged between the third mounting base plate and the mounting middle plate;
a bidirectional cylinder is arranged at the top of the mounting middle plate, two fourth slide blocks are movably clamped at the top end of the bidirectional cylinder, a distraction connecting plate is movably arranged on each of the two fourth slide blocks, in addition, the outer wall of the fourth sliding block is sleeved with a sliding groove rail which is arranged on the bidirectional cylinder, the bottom end of the sliding groove rail is provided with a middle base plate, the middle backing plate is arranged at one side of the outer walls of the two strutting connecting plates in a surrounding way, the top of the middle backing plate is fixedly provided with a supporting plate, the two sides of the supporting plate are provided with track plates, and the track plate is arranged on the middle backing plate through bolts, two first track grooves are arranged on the track plate, and an installation block is movably clamped in each first track groove, the bottom of the installation block is movably clamped on the spreading connecting plate, the mounting block is provided with an opening column mounting block, and the opening column mounting block is provided with an opening column;
in addition, a track cover plate is embedded in the middle of the top end of the upper cover plate and fixedly installed on the upper cover plate through bolts, a second track groove is formed in the track cover plate, and the opening column penetrates through the second track groove and is movably arranged in the second track groove;
a fourth air cylinder is arranged at the top end of the third mounting bottom plate, a third air cylinder mounting plate is fixedly arranged at the bottom of the fourth air cylinder, the third air cylinder mounting plate is fixedly embedded in the middle of the top of the third mounting bottom plate, and in addition, a second gasket is arranged at the output end of the fourth air cylinder and is mounted at the bottom of the mounting middle plate;
buffer mounting blocks are movably clamped on two sides of the mounting medium plate, the bottoms of the buffer mounting blocks are fixedly mounted on a third mounting bottom plate, and sixth buffers are fixedly mounted at the tops of the buffer mounting blocks;
inductor installation piece is all fixed to inlay in the both sides of upper cover plate, and fixedly on the inductor installation piece be provided with the second and to the photoelectric sensor of pair, in addition the equal fixed mounting in bottom both sides of third mounting plate has the foot of standing.
As a further improvement of the scheme, a cantilever is arranged at the center of the top of the frame main body, a human-computer interface is fixedly arranged at one end of the cantilever, and in addition, a three-color lamp is arranged on one side of the top of the frame main body;
and an air source processor is arranged on one side surface of the frame main body.
Compared with the prior art, the assembling equipment with high production efficiency has multiple functions of cutting, riveting, CCD testing, code scanning and the like, has high automation degree, changes the manual assembly line work into the prior art that one person watches a plurality of automatic production equipment, ensures high production efficiency, realizes circular assembly through the multi-station indexing turntable, greatly improves the production efficiency and the operation cost of enterprises by the production mode of one person with a plurality of machines, brings greater benefit to the companies, can assemble products with different material numbers and similar shapes at the same time, and has multiple changes. The structure is compact, the design is ingenious, the assembly precision is high, and the automation degree is high; and the processing cost is low, the processing efficiency is high, and the processing quality of the product is ensured to a certain extent.
Drawings
FIG. 1 is a schematic diagram of an overall front view of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of an overall side view of a production efficient assembly apparatus provided by an embodiment of the present invention;
FIG. 3 is a schematic view of a first perspective structure of each component on a carrier plate of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 4 is a second view structural diagram of the components of the carrier plate of the assembly apparatus with high production efficiency according to the embodiment of the present invention;
FIG. 5 is a schematic top view of the carrier plate of the assembly apparatus with high production efficiency according to the embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a turntable module of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
fig. 7 is a schematic structural view of a terminal locking and inserting sheet assembling module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 8 is a schematic view of an assembly jaw structure of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a blanking module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 10 is a schematic structural diagram of a feeding module of a housing of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a sealing ring feeding module of an assembly device with high production efficiency according to an embodiment of the present invention;
FIG. 12 is a schematic diagram of a product mounting assembly of an efficient assembly apparatus according to an embodiment of the present invention;
FIG. 13 is a schematic view of a jaw assembly of an efficient assembly apparatus according to an embodiment of the present invention;
FIG. 14 is a schematic diagram of a casing structure of an efficient assembly apparatus provided by an embodiment of the present invention;
fig. 15 is a schematic structural view of a seal ring expanding module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
fig. 16 is a schematic cross-sectional view of a sealing ring expanding module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 17 is a schematic structural diagram of a CCD detecting module of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
fig. 18 is a schematic structural view of a terminal locking insert pressing module of an assembling apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 19 is a schematic view of a first 180 module of the assembly apparatus with high production efficiency according to the embodiment of the present invention;
FIG. 20 is a schematic diagram of a second 180 module of the assembly apparatus with high production efficiency according to the embodiment of the present invention;
FIG. 21 is a schematic diagram of a 180-degree module side view of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 22 is a schematic diagram of a 180 ° track plate structure of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
FIG. 23 is a schematic view of a 90 ° module structure of an assembly apparatus with high production efficiency according to an embodiment of the present invention;
fig. 24 is a schematic diagram of a 90 ° track plate structure of an assembly apparatus with high production efficiency according to an embodiment of the present invention.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Referring to fig. 1 to 24, in the present embodiment, an assembly apparatus with high production efficiency includes a frame main body 1 and a carrier plate 2, the carrier plate 2 is disposed in the middle of an inner cavity of the frame main body 1, a turntable module 3 is fixedly disposed in the middle of the top end of the carrier plate 2, and a terminal locking insert assembling module 4, a blanking module 5, a housing feeding module 6, a sealing ring feeding module 7 and an electromagnetic valve 8 for transverse assembling of a connector terminal locking insert are sequentially disposed around the outer side of the turntable module 3 and are all fixedly disposed at the top end of the carrier plate 2 through bolts; wherein the content of the first and second substances,
the terminal locking and inserting piece assembling module 4 is provided with a 90-degree module 24, and the blanking module 5, the shell feeding module 6 and the sealing ring feeding module 7 are all provided with a 180-degree module 17;
in addition, the first and second substrates are,
a terminal lock insert sheet pressing module 11 is arranged at one side of the terminal lock insert sheet assembling module 4, the terminal lock insert sheet pressing module 11 is fixedly arranged on the carrier plate 2 through a bolt, a CCD detection module 9 is arranged at one side of the terminal lock insert sheet pressing module 11, the CCD detection module 9 is fixedly arranged on the turntable module 3 through a bolt, whether the assembling state of a product is within an allowed tolerance range such as height, width, displacement and the like is checked through the arrangement of the CCD detection module 9, if the detected data exceeds the tolerance range, the system is regarded as an NG product and is put into a defective product box by the blanking module 5, if the data is within the tolerance range, the system is regarded as an OK product and is clamped by the blanking module 5 and put into a production line or a defective product box, a sealing ring opening module 12 is arranged at one side of the sealing ring carrier plate loading module 7, and the sealing ring opening module 12 is fixedly arranged at the top, the sealing ring opening module 12 mainly plays an auxiliary role, and the sealing ring is opened when in transferring, so that the sealing ring can be conveniently clamped and pressed into a product.
As a further improvement of this solution, the 90 ° module 24 comprises a first mounting base plate 2401 and a 90 ° track plate 2402, and the 90 ° track plate 2402 is fixedly arranged on the first mounting base plate 2401 by bolts, in addition, an arc-shaped 90-degree track groove 24021 is arranged on the 90-degree track plate 2402, a first slider mounting block 2403 is arranged on one side of the 90-degree track plate 2402, a first slider mounting block 2403 is fixedly arranged on the first mounting base plate 2401, a first slider 2404 is fixedly arranged on the first slider mounting block 2403, a first guide rail 2405 is movably clamped on the first slider 2404, a first bearing 2406 is fixedly arranged on one side of the back of one end of the first guide rail 2405, and the first bearing 2406 is movably clamped in the 90-degree track groove 24021, a bearing sliding groove plate 2407 is movably sleeved on the first bearing 2406, a first rotating shaft 2408 is fixedly arranged at one end of the bearing chute plate 2407 far away from the first bearing 2406, and the first rotating shaft 2408 is rotatably arranged on the first mounting base plate 2401;
a first limiting block 2409 is movably clamped on one side of the front face of one end of the first guide rail 2405, a first material blocking block 10 is fixedly arranged on one side of the first limiting block 2409, the bottom end of the first material blocking block 10 is movably clamped on the first installation bottom plate 2401, a first buffer is fixedly arranged on the first material blocking block 10, a guide rail 2410 for a first sensor is fixedly arranged on one side wall of the first material blocking block 10, light shielding sheets 2412 are fixedly arranged at two ends of the first limiting block 2409, a first photoelectric sensor 2411 is movably clamped on the light shielding sheet 2412 on one side, the first photoelectric sensor 2411 is movably clamped on the guide rail 2410 for the first sensor, in addition, an L-shaped second material blocking block 2413 is fixedly arranged on the other side of the first installation bottom plate 2401, a second buffer 2414 is fixedly arranged at the bottom end of one side of the second material blocking block 2413, a guide rail 2415 for a second sensor is fixedly arranged on one side wall of the second material blocking block 2413, and a second photoelectric sensor 2416 is movably engaged with the second sensor guide 2415, and in addition,
a first speed reducer mounting block 2417 is fixedly arranged on one side of the back face of the first mounting base plate 2401, a first speed reducer 2418 is fixedly arranged at the rear end of the first speed reducer mounting block 2417, a first coupler is arranged at the output end of the first speed reducer 2418, the first coupler penetrates through the first speed reducer mounting block 2417 to be in transmission connection with the first rotating shaft 2408, and a first servo motor 2419 is fixedly arranged at the top of the tail end of the first speed reducer 2418.
As a further improvement of this solution, the 180 ° module 17 includes a second mounting plate 1701 and a 180 ° track plate 1702, and the 180 ° track plate 1702 is fixedly disposed on the front surface of the second mounting plate 1701 through bolts, a 180 ° track slot 17021 is disposed on one side of the front surface of the 180 ° track plate 1702, second sliders 1707 are disposed on both upper and lower ends of the 180 ° track plate 1702, and a second guide rail 1703 is movably clamped between the second sliders 1707 on both sides, a second bearing 1704 is mounted on one side of the back surface of the second guide rail 1703, and the second bearing 1704 is movably clamped in the 180 ° track slot 17021, a connecting shaft plate 1705 is movably sleeved on one side of the outer wall of the second bearing 1704, and a second rotating shaft 1706 is mounted on one end of the connecting shaft plate 1705 far away from the second bearing 1704, and the second rotating shaft 1706 is rotatably disposed on the second mounting plate 1701, in addition, second slider mounting blocks 1708 are fixedly disposed on both sides of the second slider 1707, and a first gasket 1709 is fixedly disposed between the backs of the second slider mounting, and the first washer 1709 is fixedly mounted on the second mounting base plate 1701 by means of bolts, and, in addition,
a coil mounting block 1710 is movably clamped at the top end of the second guide rail 1703, a second limiting block 1711 is arranged at the bottom end of the coil mounting block 1710, the second limiting block 1711 is movably clamped on the second guide rail 1703, a second retaining block 1722 is fixedly arranged at one side of the second limiting block 1711, a fourth buffer 1723 is fixedly arranged at the bottom end of the second retaining block 1722, a fourth guide rail 1724 for a sensor is fixedly arranged at the other side of the second retaining block 1722, a fourth photoelectric sensor 1725 is movably clamped on the fourth guide rail 1724, and simultaneously,
a first stop block 1713 is fixedly arranged on one side of the 180-degree track plate 1702, a third buffer 1714 is fixedly arranged at the bottom of the first stop block 1713, a third sensor guide rail 1712 is fixedly arranged on one side of the first stop block 1713, and a third photoelectric sensor 1715 is movably clamped on the third sensor guide rail 1712;
both sides of the second mounting plate 1701 are fixedly provided with an adjusting block 1716, an adjusting bolt 1717 is movably clamped on the adjusting block 1716, one end of the adjusting bolt 1717 is fixedly arranged on the side wall of the 180-degree track plate 1702, and in addition,
a second speed reducer mounting block 1718 is fixedly arranged on the back surface of the second mounting base plate 1701, a second speed reducer 1719 is fixedly arranged at the rear end of the second speed reducer mounting block 1718, a second shaft coupler 1720 is arranged at the output end of the second speed reducer 1719, the second shaft coupler 1720 penetrates through the second speed reducer mounting block 1718 and is in transmission connection with the second rotating shaft 1706, and a second servo motor 1721 is fixedly arranged at the top of the tail end of the second speed reducer 1719.
As a further improvement of the scheme, a turntable 301 is rotatably arranged at the top axis of the turntable module 3, the outer sides of the turntable module 3 are respectively provided with a support frame 302 in an annular array, the bottom of the support frame 302 is fixedly arranged on the support plate 2 through bolts, the support frame 302 is arranged for supporting the turntable module 3, and when the turntable module 3 operates, friction can be reduced, in addition, a product carrying seat 303 is arranged at the top of the support frame 302, the product carrying seat 303 is designed according to the appearance characteristics of a product and is used for transporting an auxiliary module of the product, the product carrying seat 303 is fixedly arranged on the turntable module 3, and a carrying seat positioning 304 is arranged at one side of the bottom end of the product carrying seat 303; through the arrangement, the precision of the product carrying seat 303 during installation is improved by utilizing the carrying seat positioning 304, and the installation error is reduced.
As a further improvement of the present solution, the terminal lock insert assembling module 4 includes a terminal lock insert assembling module support 41 and an assembling jaw 42, one side of the assembling jaw 42 is fixedly provided with a PP connecting block 43, and the PP connecting block 43 is slidably clamped on the first guide rail 2405 on the 90 ° module 24, in addition, one side of the terminal lock insert assembling module support 41 is fixedly provided with a fixing plate 44, the 90 ° module 24 is fixedly mounted on the terminal lock insert assembling module support 41 through the fixing plate 44, and a third limiting block 45 is mounted at the bottom end of the 90 ° module 24 and on the fixing plate 44;
the blanking module 5 comprises a blanking module support 51 and a blanking clamping jaw assembly 52, the blanking module support 51 is installed at the bottom end of the back face of a 180-degree module 17, the blanking clamping jaw assembly 52 comprises a first cylinder installation plate 5201, a clamping jaw cylinder 5202 and a first clamping jaw 5203, the first cylinder installation plate 5201 is movably clamped on a second guide rail 1703, the clamping jaw cylinder 5202 is fixedly arranged on the first cylinder installation plate 5201, and the first clamping jaw 5203 is arranged at the bottom end of the output end of the clamping jaw cylinder 5202;
the shell feeding module 6 comprises a shell feeding module support 61, a product mounting assembly 19, a clamping jaw assembly 20 and a linear mounting plate 21, wherein the shell feeding module support 61 is fixedly mounted at the bottom end of the back of a 180-degree module 17, the product mounting assembly 19 is mounted at the bottom end of the front of the 180-degree module 17, the clamping jaw assembly 20 is fixedly mounted on the linear mounting plate 21, the linear mounting plate 21 is mounted on a second guide rail 1703 on the 180-degree module 17, and the shell feeding module is mainly used for placing a product shell into the product carrier seat 303 through the arrangement;
the seal ring feeding module 7 comprises a seal ring feeding module supporting piece 71, a product mounting component 19, a clamping jaw component 20, a T-shaped mounting plate 22 and a sleeve 23, the seal ring feeding module supporting piece 71 is mounted at the bottom end of the back face of one 180-degree module 17, the product mounting component 19 is mounted at the bottom end of the front face of the 180-degree module 17, the T-shaped mounting plate 22 is arranged in a Y shape, the T-shaped mounting plate 22 arranged in the Y shape is movably clamped on a second guide rail 1703 on the 180-degree module 17, in addition, the clamping jaw component 20 and the sleeve 23 are respectively movably clamped on two sides of the front face of the T-shaped mounting plate 22, and through the arrangement, the seal ring is favorably moved up to a product from a direct vibration flow channel and is pressed in;
the terminal locking piece assembling module support 41, the blanking module support 51, the housing feeding module support 61 and the sealing ring feeding module support 71 are all composed of a corner seat 25, a mounting plate 26 and a bottom plate 27, wherein the mounting plate 26 is fixedly mounted at the top of one side of the front face of the corner seat 25 through bolts, and the bottom plate 27 is fixedly mounted at the bottom end of the corner seat 25.
As a further improvement of the present solution, the assembling jaw 42 includes a first cylinder 4201, a indenter mounting block 4202, a jaw indenter 4203, a second jaw 4204 and a first jaw mounting block 4205, the indenter mounting block 4202 is fixedly disposed on the first cylinder 4201, the first jaw mounting block 4205 is connected to both sides of the output end of the first cylinder 4201, a mating second jaw 4204 is disposed on one side surface of the first jaw mounting block 4205 on both sides, the jaw indenter 4203 is disposed between the second jaw 4204 on both sides, and an end of the jaw indenter 4203 away from the second jaw 4204 is movably engaged with the indenter mounting block 4202;
the product mounting assembly 19 comprises a product mounting block 28, a product fixing block 29, an inductor fixing block 30, a connecting block 31 and a first pair of photoelectric sensors 32, wherein the connecting block 31 is mounted on one side of the bottom end of the product mounting block 28, the product fixing block 29 is mounted on the top end of one side of the product mounting block 28, the inductor fixing blocks 30 are arranged on two sides of the product fixing block 29, the bottom ends of the inductor fixing blocks 30 on two sides are respectively mounted at two ends of the connecting block 31, and the first pair of photoelectric sensors 32 are mounted on the inductor fixing blocks 30;
the clamping jaw assembly 20 comprises a second air cylinder 33, a second clamping jaw mounting block 34, a third clamping jaw 35, a clamping jaw partition plate 36 and a clamping jaw pressing block 37, wherein the second air cylinder 33 is mounted on the linear mounting plate 21 or the T-shaped mounting plate 22, the second clamping jaw mounting blocks 34 are mounted on two sides of the bottom end of the second air cylinder 33, the third clamping jaw 35 matched with the second clamping jaw mounting blocks 34 on two sides is arranged on the opposite surface of the second clamping jaw mounting blocks 34 on two sides, the clamping jaw pressing block 37 is mounted between the second clamping jaw mounting blocks 34 on the other two sides, the clamping jaw partition plate 36 is mounted at the top end of one side of the clamping jaw pressing block 37;
the sleeve 23 includes sleeve fixed block 2301, compression leg 2302, cover post 2303, tucking needle 2304, spring compression leg 2305 and spring 2306, wherein sleeve fixed block 2301 activity joint is on T type mounting panel 22, compression leg 2302 is fixed to be set up in the bottom of sleeve fixed block 2301, and the activity of cover post 2303 sets up in the inner chamber of cover post 2303, spring compression leg 2305 is installed to sleeve fixed block 2301's bottom, spring compression leg 2305's bottom activity joint has tucking needle 2304, and be located in the inner chamber of spring compression leg 2305 and be provided with spring 2306 between tucking needle 2304 and spring compression leg 2305.
As a further improvement of this scheme, CCD detects module 9 includes linear section bar 91 and concave type cover 92, and concave type cover 92 joint in one side of linear section bar 91, camera installation piece 93 is installed to one side of linear section bar 91, fixed mounting has camera 94 on the camera installation piece 93, the bottom fixed mounting of camera 94 has camera lens 95, the bottom of camera installation piece 93 is provided with light source installation piece 96, and light source installation piece 96 installs on linear section bar 91, and the one end fixed mounting of light source installation piece 96 has light source 97, and camera lens 95 is the collineation setting with the axle center of light source 97 on same horizontal plane.
As a further improvement of the scheme, the terminal locking and inserting piece press-in module 11 comprises a second cylinder mounting plate 110 and a press block mounting plate 111, the second cylinder mounting plate 110 is arranged on one side of the press block mounting plate 111, a buffer mounting plate 112 is arranged on the top end of the press block mounting plate 111, a third cylinder 113 is fixedly arranged on one side of the top end of the second cylinder mounting plate 110, a floating joint 114 is arranged at the top of the output end of the third cylinder 113, the floating joint 114 is movably clamped on one side of the buffer mounting plate 112, a slide rail 115 is fixedly arranged on the other side of the second cylinder mounting plate 110, third sliders 116 are movably clamped on the upper end and the lower end of the slide rail 115, the third sliders 116 on the two sides are fixedly arranged on the press block mounting plate 111, a press block 117 is fixedly arranged on the other side of the press block mounting plate; through the arrangement, after the materials are in place, the third air cylinder 113 retracts, and the pressing block 117 presses the materials into the shell feeding module 6.
As a further improvement of the scheme, the seal ring opening module 12 includes a third mounting base plate 1201, a mounting middle plate 1202 and an upper cover plate 1203, the mounting middle plate 1202 is disposed at the top end of the third mounting base plate 1201, the upper cover plate 1203 is disposed at the top end of the mounting middle plate 1202, guide posts 1204 are disposed at four corners of the top of the third mounting base plate 1201, the top ends of the four guide posts 1204 penetrate through the mounting middle plate 1202 and extend to the bottom of the upper cover plate 1203 to be fixedly connected, a guide sleeve 1205 is sleeved at the bottom end of each guide post 1204, and the guide sleeve 1205 is disposed between the third mounting base plate 1201 and the mounting middle plate 1202;
the top of the mounting middle plate 1202 is provided with a bidirectional cylinder 1206, the top end of the bidirectional cylinder 1206 is movably clamped with two fourth sliding blocks 1208, the two fourth sliding blocks 1208 are both movably provided with a distraction connecting plate 1209, in addition, the outer wall of the fourth sliding block 1208 is sleeved with a sliding groove rail 1207, the sliding groove rail 1207 is installed on the bidirectional cylinder 1206, the bottom end of the sliding groove rail 1207 is provided with a middle cushion 1210, the middle pad 1210 is disposed around one side of the outer wall of the two expanding connection plates 1209, a support plate 1211 is fixedly mounted on the top of the middle pad 1210, track plates 1212 are disposed on two sides of the support plate 1211, the track plate 1212 is mounted on the middle pad 1210 by bolts, two first track grooves are formed on the track plate 1212, an installation block 1213 is movably clamped in each first track groove, the bottom of the installation block 1213 is movably clamped on the spreading connection plate 1209, a spreading column installation block 1214 is installed on the installation block 1213, and a spreading column 1216 is installed on the spreading column installation block 1214;
in addition, a track cover plate 1215 is embedded in the middle of the top end of the upper cover plate 1203, the track cover plate 1215 is fixedly installed on the upper cover plate 1203 through bolts, a second track groove is formed in the track cover plate 1215, and the support posts 1216 penetrate through the second track groove and are movably arranged in the second track groove;
a fourth cylinder 1217 is arranged at the top end of the third mounting base plate 1201, a third cylinder mounting plate 1218 is fixedly arranged at the bottom of the fourth cylinder 1217, the third cylinder mounting plate 1218 is fixedly inlaid in the middle of the top of the third mounting base plate 1201, a second gasket 1219 is arranged at the output end of the fourth cylinder 1217, and the second gasket 1219 is mounted at the bottom of the mounting middle plate 1202;
As a further improvement of the scheme, a cantilever 13 is arranged at the center of the top of the frame body 1, a human-computer interface 14 is fixedly arranged at one end of the cantilever 13, and a three-color lamp 15 is arranged on one side of the top of the frame body 1;
one side surface of the frame body 1 is provided with an air source processor 16.
More specifically, the above mentioned electrical components are all the existing technologies, and the specific structure, control mode and power supply mode thereof all adopt the existing mature technologies, and are not further explained in this application.
The specific working method of the assembling equipment with high production efficiency comprises the following steps:
1) the action process of the 180-degree module is as follows: the second servo motor 1721 is started to sequentially drive the second coupling 1720 and the second rotating shaft 1706 to rotate, at this time, the connecting shaft plate 1705 starts to swing, then the second bearing 1704 moves along the 180-degree track groove 17021 in the 180-degree track plate 1702 along with the swing of the connecting shaft plate 1705, then the second guide rail 1703 is driven to start to change the angle, the first air cylinder mounting plate 5201 connected with the second guide rail 5203 or the linear mounting plate 21 or the T-shaped mounting plate 22 moves left and right, the blanking clamping jaw assembly 52 or the clamping jaw assembly 20 mounted on the second guide rail or the sleeve 23 moves along with the second guide rail 1703, then the third buffers 1714 mounted on the left and right sides of the 180-degree module 17 are used for in-position detection, and when the detection signal is in-position, the second servo motor 1721 rotates back to the original position;
2) the action process of the 90-degree module is as follows: the first servo motor 2419 is started to sequentially drive the first coupler and the first rotating shaft 2408 to rotate, at the moment, the bearing sliding groove plate 2407 starts to swing, then the first bearing 2406 moves along the 90-degree track groove 24021 in the 90-degree track plate 2402 along with the swinging of the bearing sliding groove plate 2407, then the first guide rail 2405 is driven to start to change the angle, the PP connecting block 43 connected with the first bearing also changes the position along with the swinging of the bearing sliding groove plate 2407, the assembling clamping jaw 42 arranged on the first bearing changes the angle along with the movement of the first guide rail 2405, then the second buffer 2414 arranged on the 90-degree module 24 is used for in-place detection, and when the in-place signal is detected, the first servo motor 2419 reversely rotates to the original position;
3) the CCD detects the module: the device is used for checking whether the product assembly state is within an allowed tolerance range, such as height, width, displacement and the like, if the data are detected to be out of the tolerance range, the system is regarded as an NG product and is placed into a defective product box by the blanking module 5, and if the data are within the tolerance range, the system is regarded as an OK product and is clamped by the blanking module 5 and is placed into a production line or a defective product box;
4) the action process of the shell feeding module comprises the following steps: the shell is moved to a product fixing block 29 in the product mounting assembly 19 from a direct vibration flow channel of the previous station, then the 180-degree module 17 drives the clamping jaw assembly 20 to move to the upper part of a product, then the clamping jaw assembly 20 is opened and moved downwards to the shell, the clamping jaw assembly 20 clamps the shell to move upwards, then the 180-degree module 17 drives the clamping jaw assembly 20 to move to the upper part of the product carrying seat 303, and finally the clamping jaw assembly 20 moves downwards and loosens to place the shell in the product carrying seat 303;
5) the action process of the seal ring feeding module comprises the following steps: firstly, a product is moved to a product fixing block 29 in a product mounting assembly 19 through a straight vibration flow channel of a previous station, a 180-degree module 17 drives a clamping jaw assembly 20 to move, the clamping jaw assembly 20 is placed upwards when reaching the position right above a shell on the product fixing block 29, the clamping jaw assembly 20 is loosened to move downwards, the shell is clamped by the clamping jaw assembly 20, the shell which works through a sealing ring opening module 12 is fastened on a sleeve column 2303 on a sleeve 23, then the 180-degree module 17 drives the clamping jaw assembly 20 and the sleeve column 2303, the sleeve column 2303 is moved to the position above a product carrying seat 303, the clamping jaw assembly 20 is positioned above the sealing ring opening module 12, and finally, along with the action of the 180-degree module 17, the clamping jaw assembly 20 places a sealing ring on the sealing ring opening module 12, the sleeve column 2303 places the sealing ring on the product carrying seat 303 and presses the sealing ring;
6) the action process of the sealing ring opening module 12 is as follows: firstly, after the shell is in place, the fourth cylinder 1217 extends out, the strut 1216 moves upwards, then the bidirectional cylinder 1206 moves outwards to drive the fourth slider 1208 outwards, the strut connecting plate 1209, the mounting block 1213 and the strut mounting block 1214 which are connected with the fourth slider move peripherally along the track plate 1212, and finally the strut 1216 struts the periphery of the sealing ring along the track cover 1215;
7) action process of terminal lock inserted sheet equipment module: the material is taken away from the direct vibration flow channel of the previous station by the assembling clamping jaw 42, is rotated by 90 degrees under the drive of the 90-degree PP module 24, is transversely placed in a specific position of the product carrying seat 303, and is pressed into the shell by the terminal lock insertion sheet pressing module 11;
8) the action process of the blanking module comprises the following steps: after the product is assembled, the discharging module 5 distinguishes the OK products and the NG products in the step 3), the NG products are placed into a defective product box, the OK products are placed into a production line, and the OK products enter the next work station from the production line or are thrown into the product box.
The foregoing embodiments are merely illustrative of the principles and features of this invention, which is not limited to the above-described embodiments, but is capable of various modifications and changes without departing from the spirit and scope of the invention, which are intended to be within the scope of the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The assembly equipment with high production efficiency comprises a frame main body and a support plate, wherein the support plate is arranged in the middle of an inner cavity of the frame main body; wherein the content of the first and second substances,
the terminal lock insertion piece assembling module is provided with a 90-degree module, and the blanking module, the shell feeding module and the sealing ring feeding module are all provided with 180-degree modules;
in addition, the first and second substrates are,
one side of terminal lock inserted sheet equipment module is provided with the terminal lock inserted sheet module of impressing, and the terminal lock inserted sheet module of impressing sets up on the support plate through bolt fastening, one side that the terminal lock inserted sheet module of impressing is provided with CCD and detects the module, and CCD detects the module and passes through bolt fastening and install on the carousel module, one side of seal ring material loading module is provided with the sealing washer and struts the module, and the sealing washer struts the module and pass through bolt fastening and set up in the top of support plate.
2. The assembly equipment with high production efficiency according to claim 1, wherein the 90 ° module comprises a first installation bottom plate and a 90 ° track plate, the 90 ° track plate is fixedly arranged on the first installation bottom plate through bolts, in addition, an arc 90 ° track groove is arranged on the 90 ° track plate, a first slider installation block is arranged on one side of the 90 ° track plate, the first slider installation block is fixedly arranged on the first installation bottom plate, a first slider is fixedly arranged on the first slider installation block, a first guide rail is movably clamped on the first slider, a first bearing is fixedly arranged on one side of the back of one end of the first guide rail, the first bearing is movably clamped in the 90 ° track groove, a bearing slide groove plate is movably sleeved on the first bearing, and a first rotating shaft is fixedly arranged at one end of the slide groove plate, which is far away from the first bearing, the first rotating shaft is rotatably arranged on the first mounting bottom plate;
a first limiting block is movably clamped on one side of the front face of one end of the first guide rail, a first material blocking block is fixedly arranged on one side of the first limiting block, the bottom end of the first material blocking block is movably clamped on the first mounting bottom plate, a first buffer is fixedly arranged on the first material blocking block, a first sensor guide rail is fixedly arranged on one side wall of the first material blocking block, light shading sheets are fixedly arranged at two ends of the first limiting block, a first photoelectric sensor is movably clamped on the light shading sheets on one side of the first limiting block, the first photoelectric sensor is movably clamped on the first sensor guide rail, and in addition,
an L-shaped second material blocking block is fixedly arranged on the other side of the first mounting base plate, a second buffer is fixedly arranged at the bottom end of one side of the second material blocking block, a guide rail for a second sensor is fixedly arranged on one side wall of the second material blocking block, a second photoelectric sensor is movably clamped on the guide rail for the second sensor, in addition,
the rear end of the first mounting base plate is fixedly provided with a first speed reducer mounting block, a first speed reducer is fixedly arranged at the rear end of the first speed reducer mounting block, the output end of the first speed reducer is provided with a first coupler, the first coupler penetrates through the first speed reducer mounting block and is in transmission connection with a first rotating shaft, and a first servo motor is fixedly arranged at the top of the tail end of the first speed reducer.
3. The assembling device with high production efficiency according to claim 2, wherein the 180 ° module comprises a second mounting plate and a 180 ° track plate, the 180 ° track plate is fixedly arranged on the front surface of the second mounting plate through bolts, one side of the front surface of the 180 ° track plate is provided with a 180 ° track groove, the upper end and the lower end of the 180 ° track plate are both provided with a second slider, a second guide rail is movably clamped between the second sliders at two sides, one side of the back surface of the second guide rail is provided with a second bearing which is movably clamped in the 180 ° track groove, one side of the outer wall of the second bearing is movably sleeved with a connecting shaft plate, one end of the connecting shaft plate far away from the second bearing is provided with a second rotating shaft, the second rotating shaft is rotatably arranged on the second mounting plate, in addition, two sides of the second slider are both fixedly provided with second slider mounting blocks, a first gasket is fixedly arranged between the back surfaces of the second sliding block mounting blocks at the two sides, the first gasket is fixedly mounted on the second mounting base plate through a bolt, in addition,
the top end of the second guide rail is movably clamped with a coil mounting block, the bottom end of the coil mounting block is provided with a second limiting block, the second limiting block is movably clamped on the second guide rail, one side of the second limiting block is fixedly provided with a second retaining block, the bottom end of the second retaining block is fixedly provided with a fourth buffer, the other side of the second retaining block is fixedly provided with a guide rail for a fourth sensor, the guide rail for the fourth sensor is movably clamped with a fourth photoelectric sensor, and simultaneously,
a first stop block is fixedly arranged on one side of the 180-degree track plate, a third buffer is fixedly arranged at the bottom of the first stop block, a guide rail for a third sensor is fixedly arranged on one side of the first stop block, and a third photoelectric sensor is movably clamped on the guide rail for the third sensor;
the two sides of the second mounting bottom plate are both fixedly provided with adjusting stop blocks, the adjusting stop blocks are movably clamped with adjusting bolts, one end of each adjusting bolt is fixedly arranged on the side wall of the 180-degree track plate, in addition,
the back of second mounting base plate is fixed and is provided with second reduction gear installation piece, and the rear end of second reduction gear installation piece is fixed and is provided with the second reduction gear, the output of second reduction gear is provided with the second shaft coupling, and the second shaft coupling runs through second reduction gear installation piece and is connected with the transmission of second pivot, the fixed second servo motor that is provided with in tail end top of second reduction gear.
4. The assembly equipment with high production efficiency as claimed in claim 1, wherein a turntable is rotatably disposed at the top axis of the turntable module, the outer sides of the turntable module are in an annular array and respectively provided with a support frame, the bottom of the support frame is fixedly disposed on the support plate through a bolt, in addition, a product carrying seat is disposed at the top of the support frame and fixedly disposed on the turntable module, and a carrying seat is mounted at one side of the bottom end of the product carrying seat for positioning.
5. The assembly equipment with high production efficiency according to claim 3, wherein the terminal lock insert assembly module comprises a terminal lock insert assembly module support and an assembly clamping jaw, a PP connecting block is fixedly arranged on one side of the assembly clamping jaw, the PP connecting block is slidably clamped on a first guide rail on the 90-degree module, a fixing plate is fixedly arranged on one side of the terminal lock insert assembly module support, the 90-degree module is fixedly arranged on the terminal lock insert assembly module support through the fixing plate, and a third limiting block is arranged at the bottom end of the 90-degree module and positioned on the fixing plate;
the blanking module comprises a blanking module supporting piece and a blanking clamping jaw assembly, the blanking module supporting piece is installed at the bottom end of the back face of one 180-degree module, the blanking clamping jaw assembly comprises a first air cylinder installation plate, a clamping jaw air cylinder and a first clamping jaw, the first air cylinder installation plate is movably clamped on the second guide rail, the clamping jaw air cylinder is fixedly arranged on the first air cylinder installation plate, and the first clamping jaw is arranged at the bottom end of the output end of the clamping jaw air cylinder;
the shell feeding module comprises a shell feeding module supporting piece, a product mounting assembly, a clamping jaw assembly and a linear mounting plate, wherein the shell feeding module supporting piece is fixedly mounted at the bottom end of the back face of one 180-degree module, the product mounting assembly is mounted at the bottom end of the front face of one 180-degree module, the clamping jaw assembly is fixedly mounted on the linear mounting plate, and the linear mounting plate is mounted on a second guide rail on the 180-degree module;
the sealing ring feeding module comprises a sealing ring feeding module support piece, a product mounting assembly, a clamping jaw assembly, a T-shaped mounting plate and a sleeve, wherein the sealing ring feeding module support piece is mounted at the bottom of the back face of one 180-degree module, the product mounting assembly is mounted at the bottom of the front face of the 180-degree module, the T-shaped mounting plate is arranged in a Y shape, the T-shaped mounting plate arranged in the Y shape is movably clamped on a second guide rail on the one 180-degree module, and in addition, the clamping jaw assembly and the sleeve are respectively and movably clamped on two sides of the front face of the T-shaped mounting plate;
the terminal lock plug sheet assembly module support piece, the blanking module support piece, the shell feeding module support piece and the sealing ring feeding module support piece are all composed of an angle seat, a mounting plate and a bottom plate, wherein the mounting plate is fixedly mounted at the top of one side of the front face of the angle seat through bolts, and the bottom plate is fixedly mounted at the bottom end of the angle seat.
6. The assembly equipment with high production efficiency according to claim 5, wherein the assembly clamping jaw comprises a first air cylinder, a clamping jaw mounting block, a clamping jaw pressing head, a second clamping jaw and a first clamping jaw mounting block, the clamping jaw mounting block is fixedly arranged on the first air cylinder, the first clamping jaw mounting block is connected to two sides of the output end of the first air cylinder, the second clamping jaw matched with the first clamping jaw mounting block is arranged on one side surface of the first clamping jaw mounting block on two sides, the clamping jaw pressing head is arranged between the second clamping jaws on two sides, and in addition, one end, far away from the second clamping jaw, of the clamping jaw pressing head is movably clamped on the clamping jaw mounting block;
the product mounting assembly comprises a product mounting block, a product fixing block, an inductor fixing block, a connecting block and a first pair of photoelectric sensors, wherein the connecting block is mounted on one side of the bottom end of the product mounting block;
the clamping jaw assembly comprises a second cylinder, a second clamping jaw mounting block, a third clamping jaw, a clamping jaw partition plate and a clamping jaw pressing block, wherein the second cylinder is mounted on a linear mounting plate or a T-shaped mounting plate;
the sleeve pipe includes sleeve pipe fixed block, compression leg, cover post, tucking, spring compression leg and spring, wherein sleeve pipe fixed block activity joint is on T type mounting panel, the compression leg is fixed to be set up in the bottom of sleeve pipe fixed block, and the cover post activity sets up in the inner chamber of cover post, the spring compression leg is installed to the bottom of sleeve pipe fixed block, the bottom activity joint of spring compression leg has the tucking, and is located be provided with the spring between tucking and the spring compression leg in the inner chamber of spring compression leg.
7. The assembly equipment with high production efficiency according to claim 1, wherein the CCD detection module comprises a linear section bar and a concave cover, the concave cover is connected to one side of the linear section bar in a clamping manner, a camera mounting block is mounted on one side of the linear section bar, a camera is fixedly mounted on the camera mounting block, a lens is fixedly mounted at the bottom of the camera, a light source mounting block is arranged at the bottom end of the camera mounting block, the light source mounting block is mounted on the linear section bar, a light source is fixedly mounted at one end of the light source mounting block, and the lens and the axis of the light source are arranged in a collinear manner on the same horizontal plane.
8. The assembly apparatus with high production efficiency as claimed in claim 1, wherein the terminal locking insert press-fitting module includes a second cylinder mounting plate and a press block mounting plate, the second cylinder mounting plate is arranged on one side of the pressing block mounting plate, the top end of the pressing block mounting plate is provided with a buffer mounting plate, a third cylinder is fixedly arranged on one side of the top end of the second cylinder mounting plate, a floating joint is arranged at the top of the output end of the third cylinder, the floating joint is movably clamped at one side of the buffer mounting plate, the other side of the second cylinder mounting plate is fixedly provided with a slide rail, the upper end and the lower end of the slide rail are movably clamped with a third slide block, and both sides the third slider is all fixed to be set up on the briquetting mounting panel, the opposite side fixed mounting of briquetting mounting panel has the briquetting, the fixed fifth buffer that is provided with in top of buffer mounting panel.
9. The assembly equipment with high production efficiency according to claim 1, wherein the sealing ring spreading module comprises a third installation bottom plate, an installation middle plate and an upper cover plate, the installation middle plate is arranged at the top end of the third installation bottom plate, the upper cover plate is arranged at the top end of the installation middle plate, guide pillars are arranged at four corners of the top of the third installation bottom plate, the top ends of the four guide pillars penetrate through the installation middle plate and extend to the bottom of the upper cover plate to be fixedly connected, and guide sleeves are sleeved at the bottom ends of the guide pillars and arranged between the third installation bottom plate and the installation middle plate;
a bidirectional cylinder is arranged at the top of the mounting middle plate, two fourth slide blocks are movably clamped at the top end of the bidirectional cylinder, a distraction connecting plate is movably arranged on each of the two fourth slide blocks, in addition, the outer wall of the fourth sliding block is sleeved with a sliding groove rail which is arranged on the bidirectional cylinder, the bottom end of the sliding groove rail is provided with a middle base plate, the middle backing plate is arranged at one side of the outer walls of the two strutting connecting plates in a surrounding way, the top of the middle backing plate is fixedly provided with a supporting plate, the two sides of the supporting plate are provided with track plates, and the track plate is arranged on the middle backing plate through bolts, two first track grooves are arranged on the track plate, and an installation block is movably clamped in each first track groove, the bottom of the installation block is movably clamped on the spreading connecting plate, the mounting block is provided with an opening column mounting block, and the opening column mounting block is provided with an opening column;
in addition, a track cover plate is embedded in the middle of the top end of the upper cover plate and fixedly installed on the upper cover plate through bolts, a second track groove is formed in the track cover plate, and the opening column penetrates through the second track groove and is movably arranged in the second track groove;
a fourth air cylinder is arranged at the top end of the third mounting bottom plate, a third air cylinder mounting plate is fixedly arranged at the bottom of the fourth air cylinder, the third air cylinder mounting plate is fixedly embedded in the middle of the top of the third mounting bottom plate, and in addition, a second gasket is arranged at the output end of the fourth air cylinder and is mounted at the bottom of the mounting middle plate;
buffer mounting blocks are movably clamped on two sides of the mounting medium plate, the bottoms of the buffer mounting blocks are fixedly mounted on a third mounting bottom plate, and sixth buffers are fixedly mounted at the tops of the buffer mounting blocks;
inductor installation piece is all fixed to inlay in the both sides of upper cover plate, and fixedly on the inductor installation piece be provided with the second and to the photoelectric sensor of pair, in addition the equal fixed mounting in bottom both sides of third mounting plate has the foot of standing.
10. The assembly equipment with high production efficiency according to claim 1, wherein a cantilever is arranged at the center of the top of the frame main body, a human-computer interface is fixedly arranged at one end of the cantilever, and a three-color lamp is arranged on one side of the top of the frame main body;
and an air source processor is arranged on one side surface of the frame main body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910989758.5A CN110695685B (en) | 2019-10-17 | 2019-10-17 | Assembly equipment that production efficiency is high |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910989758.5A CN110695685B (en) | 2019-10-17 | 2019-10-17 | Assembly equipment that production efficiency is high |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110695685A true CN110695685A (en) | 2020-01-17 |
| CN110695685B CN110695685B (en) | 2021-09-14 |
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| CN201910989758.5A Active CN110695685B (en) | 2019-10-17 | 2019-10-17 | Assembly equipment that production efficiency is high |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770101A (en) * | 2022-05-11 | 2022-07-22 | 太仓博宏机械有限公司 | Double-seal-ring assembly line for internally and externally nested parts and working method of double-seal-ring assembly line |
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| Publication number | Publication date |
|---|---|
| CN110695685B (en) | 2021-09-14 |
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