CN110694419A - Electricity-saving system and monitoring system for organic waste gas treatment - Google Patents

Electricity-saving system and monitoring system for organic waste gas treatment Download PDF

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CN110694419A
CN110694419A CN201911008701.9A CN201911008701A CN110694419A CN 110694419 A CN110694419 A CN 110694419A CN 201911008701 A CN201911008701 A CN 201911008701A CN 110694419 A CN110694419 A CN 110694419A
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gas collecting
waste gas
gas
fan
organic waste
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李河
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/007Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by irradiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/32Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by electrical effects other than those provided for in group B01D61/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/07Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708Volatile organic compounds V.O.C.'s
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/804UV light
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/80Employing electric, magnetic, electromagnetic or wave energy, or particle radiation
    • B01D2259/818Employing electrical discharges or the generation of a plasma
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/20Climate change mitigation technologies for sector-wide applications using renewable energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
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  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
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Abstract

The invention discloses an electricity-saving system and a monitoring system for organic waste gas treatment, and relates to the technical field of waste gas treatment; wherein, the power saving system of organic waste gas treatment includes: the gas collecting device comprises one or more gas collecting hoods and gas collecting valves with the number corresponding to that of the gas collecting hoods, the gas collecting pipeline comprises a main gas collecting pipe, one or more gas collecting branch pipes and branch pipe valves with the number corresponding to that of the gas collecting branch pipes, and the fan device comprises a fan and a frequency conversion processor. When the production equipment corresponding to the gas collecting hood works, a gas collecting valve is opened, a branch pipe valve is used for controlling the suction corresponding to a gas collecting branch pipe, and organic waste gas generated by the production equipment is collected under the total suction of a fan; the frequency conversion processor is used for controlling the operation power of the waste gas treatment device and the fan according to the opening number of the gas collecting valve and/or the branch pipe valve so as to reduce the power consumption of organic waste gas treatment.

Description

Electricity-saving system and monitoring system for organic waste gas treatment
Technical Field
The invention relates to the technical field of waste gas treatment, in particular to an electricity-saving system and a monitoring system for organic waste gas treatment.
Background
Along with the improvement of living standard, the environmental protection of the atmosphere is more and more emphasized. The state also sets the emission standard of waste gas in the production process of enterprises; meanwhile, ecological environment bureaus in various places also come out of the mandatory execution standard of atmospheric pollution control according to the types of industries. The environmental protection and resource saving are used as the concrete measures of the basic national policy and are reflected in the prevention and treatment of environmental pollution; saves resources and energy and realizes sustainable development. At present, when an enterprise processes organic waste gases (VOCs), a waste gas treatment system needs to consume more electric energy in the process of treating the organic waste gases, and needs to bear a large amount of electric charges. Enterprises may not open the waste gas treatment device at the risk of being punished by environmental protection departments, and steal organic waste gas.
Therefore, the technical problems that the cost of electric charge for treating organic waste gas by enterprises is high, and even the waste gas treatment system is closed to discharge a large amount of waste gas at the risk of punishment by an environmental protection department, so that the environment is polluted exist in the prior art.
Disclosure of Invention
The invention provides an electricity-saving system and a monitoring system for organic waste gas treatment, which are used for solving the technical problems that in the prior art, the cost of electric charge for treating waste gas by enterprises is high, and even a waste gas treatment system is closed to discharge a large amount of waste gas at the risk of punishment by an environmental protection department, so that the environment is polluted.
According to a first aspect of embodiments of the present invention, there is provided an electricity saving system for organic waste gas treatment, including: the system comprises a gas collecting device, a gas collecting pipeline, a waste gas treatment device and a fan device, wherein the gas collecting device, the gas collecting pipeline, the waste gas treatment device and the fan device are sequentially connected; wherein the content of the first and second substances,
the gas collecting device comprises one or more gas collecting hoods and gas collecting valves with the number corresponding to that of the gas collecting hoods, and the gas collecting hoods are connected with the gas collecting pipeline through the gas collecting valves;
the gas collecting pipeline comprises a gas collecting main pipe, one or more gas collecting branch pipes and branch pipe valves with the number corresponding to that of the gas collecting branch pipes, the gas collecting branch pipes are respectively connected with the gas collecting main pipe through the branch pipe valves, the gas collecting main pipe is connected with the waste gas treatment device, and the gas collecting hood is connected with the gas collecting branch pipes through the gas collecting valves;
the waste gas treatment device comprises a UV lamp tube, a plasma generator and a combustion chamber, and the gas collection main pipe is connected with the fan device through the UV lamp tube, the plasma generator and the combustion chamber;
the fan device comprises a fan and a frequency conversion processor, the frequency conversion processor is electrically connected with the UV lamp tube, the plasma generator, the combustion chamber and the fan, and the frequency conversion processor is used for controlling the running power of the UV lamp tube, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valves and/or the tube dividing valve.
Further, the gas collecting valve is in communication connection with the variable frequency processor, and the gas collecting valve is used for sending the opening and closing signal to the variable frequency processor.
Furthermore, the device also comprises sensors with the number corresponding to that of the gas collecting hoods; wherein the content of the first and second substances,
the sensor is used for detecting the running state of the external equipment and controlling the opening or closing of the gas collecting valve according to the running state of the external equipment.
The gas collection device comprises a gas collection main pipe, a waste gas treatment device, a variable frequency processor and a gas inlet detection device, wherein the gas inlet detection device is arranged between the gas collection main pipe and the waste gas treatment device and is connected with the variable frequency processor; wherein the content of the first and second substances,
the variable frequency processor is used for acquiring the waste gas parameters acquired by the air inlet detection device and adjusting the running power of the UV lamp tube, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valves and/or the branch pipe valve opening and the waste gas parameters.
Further, the device also comprises an air outlet detection device, wherein the air outlet detection device is connected with the variable frequency processor; wherein the content of the first and second substances,
the frequency conversion processor is used for acquiring the parameters of the discharged gas collected by the outlet detection device and adjusting the operating power of the UV lamp tube, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valves and/or the branch pipe valve opening, the waste gas parameters and the parameters of the discharged gas.
Furthermore, the air conditioner also comprises a return pipeline, and the return pipeline is connected with the fan; wherein the content of the first and second substances,
the return line is used for sending the gas treated by the waste gas treatment device to a production workshop corresponding to the gas collecting hood.
Further, the device also comprises a communication device, wherein the communication device is connected with the variable frequency processor; wherein the content of the first and second substances,
the communication device is used for sending the number of the gas collecting valves and/or the branch pipe valve opening, the waste gas parameters and the discharged gas parameters collected by the frequency conversion processor to an external control center.
According to a second aspect of the embodiments of the present invention, there is provided a monitoring system for organic waste gas treatment, including a control center and the power saving system for organic waste gas treatment provided in the above embodiments, where the control center is configured to receive the number of opening of the gas collecting valve and/or the branch pipe valve, the waste gas parameters, and the exhaust gas parameters sent by the communication device, and generate visual data.
And the control center further comprises a warning device, and the warning device is used for generating warning information when the number of the gas collecting valves and/or the branch pipe valve opening, the waste gas parameters and the external exhaust gas parameters received by the control center are abnormal, and sending the warning information to the frequency conversion processor.
Furthermore, the variable frequency processor is used for receiving the warning information and correspondingly controlling the running power of the UV lamp tube, the plasma generator, the combustion chamber and the fan according to the warning information.
In summary, an electricity saving system and a monitoring system for organic waste gas treatment provided by the embodiments of the present invention relate to the technical field of waste gas treatment, wherein the electricity saving system for organic waste gas treatment includes: the system comprises a gas collecting device, a gas collecting pipeline, a waste gas treatment device and a fan device, wherein the gas collecting device, the gas collecting pipeline, the waste gas treatment device and the fan device are sequentially connected; the gas collecting device comprises one or more gas collecting hoods and gas collecting valves with the number corresponding to that of the gas collecting hoods, and the gas collecting hoods are connected with the gas collecting pipeline through the gas collecting valves; the gas collecting pipeline comprises a gas collecting main pipe, one or more gas collecting branch pipes and branch pipe valves with the number corresponding to that of the gas collecting branch pipes, the gas collecting branch pipes are respectively connected with the gas collecting main pipe through the branch pipe valves, the gas collecting main pipe is connected with the waste gas treatment device, and the gas collecting hood is connected with the gas collecting branch pipes through the gas collecting valves; the waste gas treatment device comprises a UV lamp tube, a plasma generator and a combustion chamber, and the gas collection main pipe is connected with the fan device through the UV lamp tube, the plasma generator and the combustion chamber; the fan device comprises a fan and a frequency conversion processor, the frequency conversion processor is electrically connected with the UV lamp tube, the plasma generator, the combustion chamber and the fan, and the frequency conversion processor is used for controlling the running power of the UV lamp tube, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valves and/or the tube dividing valve. The gas collecting hood is connected with the gas collecting branch pipes through gas collecting valves, the gas collecting branch pipes are respectively connected with the gas collecting main pipe through branch pipe valves, the gas collecting valves are opened when production equipment corresponding to the gas collecting hood works, and the gas collecting valves are closed when the equipment stops working. The branch pipe valve is used for controlling the suction corresponding to the gas collection branch pipe and collecting the organic waste gas generated by the production equipment under the total suction of the fan; when the pipe dividing valve and/or the gas collecting valve are opened, the air volume of the organic waste gas to be treated is increased, and when the pipe dividing valve and/or the gas collecting valve are closed, the air volume is decreased. The frequency conversion processor is used for controlling the running power of the UV lamp tubes, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valves and/or the number of the branch pipe valve openings so as to reduce the power consumption of organic waste gas treatment. In the existing organic waste gas treatment system, a fan is taken as the largest power consumption equipment, and the control of the power consumption is particularly important on the whole energy consumption of the organic waste gas treatment system; the fan power is increased when the air quantity is increased, and the fan power is reduced when the air quantity is decreased. The production equipment that the enterprise needs to handle organic waste gas is idle in slack season or the time period of low attendance, and the organic waste gas emission system is whole all including indiscriminately, must cause the waste of electric energy, has increased the operation cost of enterprise. The method has point-to-point accurate targeted energy consumption control and has practical significance in environmental protection and energy conservation. Meanwhile, an optimal balance point is found between the atmospheric environmental protection requirement and the opposite surface of the electric energy consumed by the operation of the enterprise environmental protection facilities, so that the consumption of the electric energy is reduced to the maximum extent. The technical problems that in the prior art, the cost of electric charges for treating waste gas by enterprises is high, and even the waste gas treatment system is closed to discharge a large amount of waste gas at the risk of punishment by an environmental protection department, so that the environment is polluted are solved.
The foregoing description is only an overview of the technical solutions of the embodiments of the present invention, and the embodiments of the present invention can be implemented according to the content of the description in order to make the technical means of the embodiments of the present invention more clearly understood, and the detailed description of the embodiments of the present invention is provided below in order to make the foregoing and other objects, features, and advantages of the embodiments of the present invention more clearly understandable.
Drawings
Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention. Also, like reference numerals are used to refer to like parts throughout the drawings. In the drawings:
FIG. 1 is a functional block diagram of an electricity-saving system for organic waste gas treatment according to an embodiment of the present invention;
FIG. 2 is a functional block diagram of a power saving system for organic waste gas treatment;
FIG. 3 is a functional block diagram of a power saving system for organic waste gas treatment;
FIG. 4 is a functional block diagram of a power saving system for organic waste gas treatment according to an embodiment of the present invention;
fig. 5 is a functional block diagram of a monitoring system for organic waste gas treatment according to an embodiment of the present invention.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
Referring to fig. 1 to 4, an electricity saving system 10 for organic waste gas treatment according to an embodiment of the present invention includes: the gas collecting device 100, the gas collecting pipeline 200, the waste gas treatment device 300 and the fan device 400 are sequentially connected; wherein the content of the first and second substances,
the gas collecting device 100 comprises one or more gas collecting hoods 110 and gas collecting valves 120 with the number corresponding to that of the gas collecting hoods 110, wherein the gas collecting hoods 110 are connected with the gas collecting pipeline 200 through the gas collecting valves 120;
the gas collecting pipeline 200 comprises a gas collecting main pipe 210, one or more gas collecting branch pipes 220 and branch pipe valves 230 with the number corresponding to that of the gas collecting branch pipes 220, the gas collecting branch pipes 220 are respectively connected with the gas collecting main pipe 210 through the branch pipe valves 230, the gas collecting main pipe 210 is connected with the waste gas treatment device 300, and the gas collecting hood 110 is connected with the gas collecting branch pipes 220 through the gas collecting valves 120;
the exhaust gas treatment device 300 comprises a UV lamp tube 310, a plasma generator 320 and a combustion chamber 340, and the gas collecting main pipe 210 is connected with the fan device 400 through the UV lamp tube 310, the plasma generator 320 and the combustion chamber 340;
the fan device 400 comprises a fan 410 and a frequency conversion processor 420, wherein the frequency conversion processor 420 is electrically connected with the UV lamp tube 310, the plasma generator 320, the combustion chamber 340 and the fan 410, and the frequency conversion processor 420 is used for controlling the operation power of the UV lamp tube 310, the plasma generator 320, the combustion chamber 340 and the fan 410 according to the opening number of the gas collecting valve 120 and/or the branch pipe valve 230.
In specific implementation, the gas collecting hood 110 can be designed into different shapes and sizes according to the size of production equipment, the size of a workshop or the organic waste gas generation amount of the production equipment; for example, when the printing device is used in a printing device, since the organic waste gas generating source of the printing device is mainly ink, the shape of the gas collecting channel 110 can be designed into the gas collecting channel 110 with the same size as that of the printing production device, a large-scale printing machine can also be designed into the gas collecting channel 110 with the same size as that of the ink roller of the printing machine according to the ink color, a four-color printing machine can have four gas collecting channels 110, and the rest can be analogized. The closed range of the gas collecting valve 120 is adjustable, and the sealing state of the gas collecting valve 120 can be adjusted according to a specific application scene; for example, the closed state of the air collection valve 120 can be a fully sealed, semi-sealed, or fully open state. The gas collecting valve 120 can be a manual valve, and a manager of the printing production equipment can control the opening state of the gas collecting valve 120 according to the running state of the production equipment; meanwhile, the gas collecting valve 120 may also be an automatic valve, which may be a pneumatic valve, an electric valve, or a remote control valve, and automatically adjusts the opening state of the gas collecting valve 120 according to the operation state of the printing production apparatus.
It is clear that the power saving system 10 for organic waste gas treatment is a system for organic waste gas treatment facing the whole plant, and is different according to the area where the plant is placed or the equipment is placed. The organic waste gas generated by each factory workshop or equipment is different, the production equipment uses different seasons and different production equipment attendance rates, the gas collecting branch pipes 220 can be arranged in different workshops, and the branch pipe valves 230 are arranged between the gas collecting branch pipes 220 and the gas collecting main pipe 210, so that the suction force of the gas collecting branch pipes 220 can be controlled by controlling the branch pipe valves 230. When the factory workshop or equipment area corresponding to the gas collecting branch pipe 220 is in the non-starting state, the branch pipe valve 230 is in the closed state; when the plant or equipment area is in a partially powered on state, the suction of the gas collecting hoods 110 in the plant is controlled by the gas collecting valve 120 and the branch valve 230.
The fan 410 provides total suction, collects the waste gas generated by the factory through the gas collecting hood 110, and treats the waste gas through the UV lamp tube 310, the plasma generator 320 and the combustion chamber 340 in the waste gas treatment device 300, so as to eliminate the organic waste gas and achieve the emission standard. The amount of waste gas generated can be obtained by obtaining the opening states of the gas collecting valve 120 and the branch pipe valve 230, the power of the fan 410 can be controlled by the variable frequency processor 420 through the opening states of the branch pipe valve 230 and the gas collecting valve 120, and the operating power of the UV lamp tube 310, the plasma generator 320, the combustion chamber 340 and the fan 410 can be controlled by the variable frequency processor 420, so that the purpose of saving electricity can be achieved. The gas collecting hood 110 is connected with the gas collecting branch pipes 220 through the gas collecting valves 120, the gas collecting branch pipes 220 are respectively connected with the gas collecting main pipe 210 through the branch pipe valves 230, the gas collecting valves 120 are opened when the equipment corresponding to the gas collecting hood 110 works, the branch pipe valves 230 are used for controlling the suction force corresponding to the gas collecting branch pipes 220, and organic waste gas generated by production equipment is collected under the total suction force of the fan 410; the frequency conversion processor 420 is used for controlling the operation power of the UV lamp tube 310, the plasma generator 320, the combustion chamber 340 and the fan 410 according to the number of the opened gas collecting valves 120 and/or the opened branch pipe valves 230, so as to reduce the power consumption of the power saving system 10 for organic waste gas treatment. Wherein, the combustion chamber 340 can treat the organic waste gas by means of catalytic combustion RCO or direct combustion RTO.
It can be clear that, in the existing organic waste gas treatment system, the fan 410 is taken as the largest power consumption device, and controlling the power consumption thereof is particularly important in the overall energy consumption of the organic waste gas treatment system; when the air quantity is larger, the power of the fan 410 is increased, and when the air quantity is smaller, the power of the fan 410 is reduced. Meanwhile, production equipment for treating organic waste gas by enterprises is idle in off seasons or in periods with low attendance rates, and is indiscriminately brought into the organic waste gas discharge system, so that waste of electric energy is caused, and the operation cost of the enterprises is increased. The method has point-to-point accurate targeted energy consumption control and has practical significance in environmental protection and energy conservation. An optimal balance point is found between the opposite surfaces of the atmospheric environmental protection requirement and the electric energy consumed by the operation of the enterprise environmental protection facility, so that the consumption of the electric energy is reduced to the maximum extent. The technical problems that in the prior art, the cost of electric charges for treating waste gas by enterprises is high, and even the waste gas treatment system is closed to discharge a large amount of waste gas at the risk of punishment by an environmental protection department, so that the environment is polluted are solved.
Further, the gas collecting valve 120 is communicatively connected to the frequency conversion processor 420, and the gas collecting valve 120 is configured to send the opening/closing signal to the frequency conversion processor 420.
In specific implementation, in order to quickly and accurately obtain the open state of the gas collecting valve 120, the frequency conversion processor 420 is connected to the gas collecting valve 120, and the gas collecting valve 120 sends the open/close signal to the frequency converter, which can control the operating power of the motor, the UV lamp tube 310, the plasma generator 320, the combustion chamber 340, and the fan 410 through the open/close signal of the gas collecting valve 120. The automation degree of the electricity-saving system 10 for treating the organic waste gas is improved, manual statistics is reduced, the running power of the motor, the UV lamp tube 310, the plasma generator 320, the combustion chamber 340 and the fan 410 is changed rapidly, and energy consumption is reduced. It can be clear that the gas collecting valve 120 and the frequency conversion processor 420 can be connected by a wire to transmit an opening/closing signal, or can be connected by a wireless communication method, and different communication connection methods can be used according to specific application scenarios.
Further, the gas collecting hood further comprises sensors 500 with the number corresponding to that of the gas collecting hoods 110; wherein the content of the first and second substances,
the sensor 500 is used for detecting the operation state of the external device and controlling the opening or closing of the gas collecting valve according to the operation state of the external device.
In specific implementation, when the gas collecting valve 120 is opened and closed by an administrator of the machine tool, the administrator cannot accurately adjust the open and closed states of the gas collecting valve 120 according to the operating state of the machine tool, so that the sensor 500 is arranged on the machine tool, and the operating state of the machine tool can be acquired through the sensor 500. The machine tool running state obtained by the sensor 500 can control the opening and closing size of the gas collecting valve 120 according to the running state, so that the running power of the motor, the UV lamp tube 310, the plasma generator 320, the combustion chamber 340 and the fan 410 can be changed rapidly, and the energy consumption is reduced.
Further, the gas collecting device further comprises a gas inlet detection device 600, wherein the gas inlet detection device 600 is arranged between the gas collecting main pipe 210 and the waste gas treatment device 300, and the gas inlet detection device 600 is connected with the variable frequency processor 420; wherein the content of the first and second substances,
the variable frequency processor 420 is configured to obtain the exhaust gas parameters collected by the air inlet detection device 600, and adjust the operating power of the UV lamp 310, the plasma generator 320, the combustion chamber 340, and the fan 410 according to the number of the opened gas collecting valves 120 and/or the opened branch pipe valves 230 and the exhaust gas parameters.
In specific implementation, in order to ensure that the organic waste gas is treated more sufficiently, the air inlet detection device 600 is configured to detect the content of the organic waste gas in the gas collecting main pipe 210, and adjust the operating power of the UV lamp 310, the plasma generator 320, the combustion chamber 340, and the fan 410 according to the content of the organic waste gas and the number of the opened gas collecting valves 120 and/or the opened branch pipe valves 230. It is clear that this can be done in the form of a data look-up table; for example, the content of the organic waste gas, the number of the opened gas collecting valves 120 and/or the opened branch valves 230 are obtained, and the corresponding operating powers of the UV lamp tubes 310, the plasma generator 320, the combustion chamber 340 and the fan 410 are found according to the data comparison table to be adjusted.
Further, the device also comprises an air outlet detection device 700, wherein the air outlet detection device 700 is connected with the variable frequency processor 420; wherein the content of the first and second substances,
the frequency conversion processor 420 is configured to obtain the parameters of the exhaust gas collected by the outlet detection device, and adjust the operating power of the UV lamp 310, the plasma generator 320, the combustion chamber 340, and the fan 410 according to the number of the opened gas collecting valves 120 and/or the opening number of the branch pipe valves 230, the exhaust gas parameters, and the parameters of the exhaust gas.
During specific implementation, whether the treated organic waste gas discharged outwards through the fan 410 reaches the standard or not is monitored by the aid of the outlet detection device, and when the organic waste gas detected by the outlet detection device does not reach the standard, the operating power of the UV lamp tube 310, the plasma generator 320, the combustion chamber 340 and the fan 410 is changed through the variable-frequency processor 420.
Further, a return pipeline 800 is also included, and the return pipeline 800 is connected with the fan 410; wherein the content of the first and second substances,
the return pipe 800 is used for sending the gas treated by the exhaust gas treatment device 300 to a production workshop corresponding to the gas collecting channel 110.
In specific implementation, when full-automatic production is carried out in a closed area, in order to realize zero emission of waste gas, the treated gas is sent to a corresponding workshop for circulation, and the treated waste gas is not discharged outwards.
Further, the communication device 800 is further included, and the communication device 800 is connected with the variable frequency processor 420; wherein the content of the first and second substances,
the communication device 800 is configured to send the number of the opened gas collecting valves 120 and/or the opened branch pipe valves 230, the exhaust gas parameters, and the exhaust gas parameters, which are collected by the frequency conversion processor 420, to the external control center 910.
In specific implementation, in order to prevent a factory from privately turning off the power saving system 10 for organic waste gas treatment in order to save environmental protection cost, the communication device 800 is arranged, which is beneficial to transmitting waste gas treatment data to the external control center 910 in real time, and the external control center 910 may be a supervision platform of an environmental protection department.
Referring to fig. 5, a monitoring system 900 for organic waste gas treatment according to an embodiment of the present invention includes a control center 910 and an electricity saving system 10 for organic waste gas treatment according to the embodiment, where the control center 910 is configured to receive the number of opened gas collecting valves 120 and/or branch pipe valves 230, the waste gas parameters, and the exhaust gas parameters sent by the communication device 800, and generate visual data.
In specific implementation, the monitoring system 900 for organic waste gas treatment is beneficial to monitoring the power saving system 10 for organic waste gas treatment at any time, and understanding the whole process of organic waste gas treatment through visual data.
Further, the control center 910 further includes an alarm device 920, where the alarm device 920 is configured to generate alarm information when the number of open gas collecting valves 120 and/or branch pipe valves 230, the exhaust gas parameters, and the external exhaust gas parameters received by the control center 910 are abnormal, and send the alarm information to the frequency conversion processor 420.
In specific implementation, when detecting that the number of the opened gas collecting valves 120 and/or the branch pipe valves 230, the exhaust gas parameters, and the parameters of the externally-discharged gas are abnormal, warning information is generated, and corresponding personnel are guided to perform processing, or the number of the opened gas collecting valves 120 and/or the branch pipe valves 230 is remotely controlled to control the operating power of the UV lamp tubes 310, the plasma generator 320, the combustion chamber 340, and the fan 410.
Further, the frequency conversion processor 420 is configured to receive the warning information, and correspondingly control the operating power of the UV lamp 310, the plasma generator 320, the combustion chamber 340, and the fan 410 according to the warning information.
In specific implementation, the frequency conversion processor 420 may store a corresponding operation instruction, and execute a corresponding operation according to the warning information after receiving the warning information, so as to remove the danger.
In summary, an electricity saving system and a monitoring system for organic waste gas treatment provided by the embodiments of the present invention relate to the technical field of waste gas treatment, wherein the electricity saving system for organic waste gas treatment includes: the system comprises a gas collecting device, a gas collecting pipeline, a waste gas treatment device and a fan device, wherein the gas collecting device, the gas collecting pipeline, the waste gas treatment device and the fan device are sequentially connected; the gas collecting device comprises one or more gas collecting hoods and gas collecting valves with the number corresponding to that of the gas collecting hoods, and the gas collecting hoods are connected with the gas collecting pipeline through the gas collecting valves; the gas collecting pipeline comprises a gas collecting main pipe, one or more gas collecting branch pipes and branch pipe valves with the number corresponding to that of the gas collecting branch pipes, the gas collecting branch pipes are respectively connected with the gas collecting main pipe through the branch pipe valves, the gas collecting main pipe is connected with the waste gas treatment device, and the gas collecting hood is connected with the gas collecting branch pipes through the gas collecting valves; the waste gas treatment device comprises a UV lamp tube, a plasma generator and a combustion chamber, and the gas collection main pipe is connected with the fan device through the UV lamp tube, the plasma generator and the combustion chamber; the fan device comprises a fan and a frequency conversion processor, the frequency conversion processor is electrically connected with the UV lamp tube, the plasma generator, the combustion chamber and the fan, and the frequency conversion processor is used for controlling the running power of the UV lamp tube, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valves and/or the tube dividing valve. The gas collecting hood is connected with the gas collecting branch pipes through gas collecting valves, the gas collecting branch pipes are respectively connected with the gas collecting main pipe through branch pipe valves, the gas collecting valves are opened when equipment corresponding to the gas collecting hood works, the branch pipe valves are used for controlling suction corresponding to the gas collecting branch pipes, and organic waste gas generated by the equipment is collected under the total suction of the fan; the frequency conversion processor is used for controlling the running power of the UV lamp tubes, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valves and/or the number of the branch pipe valve openings so as to reduce the power consumption of organic waste gas treatment. The technical problems that in the prior art, the cost of electric charges for treating waste gas by enterprises is high, and even the waste gas treatment system is closed to discharge a large amount of waste gas at the risk of punishment by an environmental protection department, so that the environment is polluted are solved.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. The apparatus embodiments described above are merely illustrative, and for example, the flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of apparatus, methods and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions. In addition, the functional modules in the embodiments of the present invention may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
In short, the above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. An electricity-saving system for organic waste gas treatment, comprising: the system comprises a gas collecting device, a gas collecting pipeline, a waste gas treatment device and a fan device, wherein the gas collecting device, the gas collecting pipeline, the waste gas treatment device and the fan device are sequentially connected; wherein the content of the first and second substances,
the gas collecting device comprises one or more gas collecting hoods and gas collecting valves with the number corresponding to that of the gas collecting hoods, and the gas collecting hoods are connected with the gas collecting pipeline through the gas collecting valves;
the gas collecting pipeline comprises a gas collecting main pipe, one or more gas collecting branch pipes and branch pipe valves with the number corresponding to that of the gas collecting branch pipes, the gas collecting branch pipes are respectively connected with the gas collecting main pipe through the branch pipe valves, the gas collecting main pipe is connected with the waste gas treatment device, and the gas collecting hood is connected with the gas collecting branch pipes through the gas collecting valves;
the waste gas treatment device comprises a UV lamp tube, a plasma generator and a combustion chamber, and the gas collection main pipe is connected with the fan device through the UV lamp tube, the plasma generator and the combustion chamber;
the fan device comprises a fan and a frequency conversion processor, the frequency conversion processor is electrically connected with the UV lamp tube, the plasma generator, the combustion chamber and the fan, and the frequency conversion processor is used for controlling the running power of the UV lamp tube, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valve and/or the branch pipe valve.
2. The system of claim 1, wherein the gas collecting valve is in communication with the variable frequency processor, and the gas collecting valve is configured to send an open/close signal to the variable frequency processor.
3. The power-saving system for organic waste gas treatment according to claim 2, further comprising a number of sensors corresponding to the gas-collecting hood; wherein the content of the first and second substances,
the sensor is used for detecting the running state of the external equipment and controlling the opening or closing of the gas collecting valve according to the running state of the external equipment.
4. The power-saving system for organic waste gas treatment according to any one of claims 1 to 3, further comprising an air inlet detection device, wherein the air inlet detection device is arranged between the air collecting main pipe and the waste gas treatment device, and the air inlet detection device is connected with the variable frequency processor; wherein the content of the first and second substances,
the variable frequency processor is used for acquiring the waste gas parameters acquired by the air inlet detection device and adjusting the operating power of the UV lamp tube, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valves and/or the branch pipe valve opening and the waste gas parameters.
5. The power-saving system for organic waste gas treatment according to claim 4, further comprising an air outlet detection device, wherein the air outlet detection device is connected with the variable frequency processor; wherein the content of the first and second substances,
the variable frequency processor is used for acquiring the parameters of the discharged gas collected by the outlet detection device and adjusting the operating power of the UV lamp tube, the plasma generator, the combustion chamber and the fan according to the number of the gas collecting valves and/or the branch pipe valve openings, the waste gas parameters and the parameters of the discharged gas.
6. The system for saving power in organic waste gas treatment according to claim 5, further comprising a return pipe connected to the blower; wherein the content of the first and second substances,
and the backflow pipeline is used for conveying the gas treated by the waste gas treatment device to a production workshop corresponding to the gas collecting hood.
7. The system for saving power in organic waste gas treatment according to claim 5, further comprising a communication device connected with the variable frequency processor; wherein the content of the first and second substances,
the communication device is used for sending the number of the gas collecting valves and/or the branch pipe valve opening, the waste gas parameters and the discharged gas parameters collected by the frequency conversion processor to an external control center.
8. A monitoring system for organic waste gas treatment, which is characterized by comprising a control center and the power-saving system for organic waste gas treatment as claimed in claim 7, wherein the control center is used for receiving the number of the gas collecting valves and/or the branch pipe valve opening, the waste gas parameters and the exhaust gas parameters sent by the communication device and generating visual data.
9. The monitoring system for organic waste gas treatment according to claim 8, wherein the control center further includes an alarm device, and the alarm device is configured to generate alarm information when the number of the gas collecting valves and/or the branch pipe valve openings, the waste gas parameters, and the exhaust gas parameters received by the control center are abnormal, and send the alarm information to the frequency conversion processor.
10. The monitoring system for organic waste gas treatment according to claim 9, wherein the frequency conversion processor is configured to receive the warning information and correspondingly control the operating power of the UV lamp, the plasma generator, the combustion chamber, and the fan according to the warning information.
CN201911008701.9A 2019-10-22 2019-10-22 Electricity-saving system and monitoring system for organic waste gas treatment Pending CN110694419A (en)

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