CN110685776B - Precise separator assembly mistake-proofing structure of oil-gas separator - Google Patents

Precise separator assembly mistake-proofing structure of oil-gas separator Download PDF

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Publication number
CN110685776B
CN110685776B CN201910853863.6A CN201910853863A CN110685776B CN 110685776 B CN110685776 B CN 110685776B CN 201910853863 A CN201910853863 A CN 201910853863A CN 110685776 B CN110685776 B CN 110685776B
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installation mistake
proofing
separator
column
crosspiece
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CN110685776A (en
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方立锋
蔡炳芳
饶聪超
杨竞帆
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Shentong Technology Group Co Ltd
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Shentong Technology Group Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01MLUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
    • F01M13/00Crankcase ventilating or breathing
    • F01M13/04Crankcase ventilating or breathing having means for purifying air before leaving crankcase, e.g. removing oil

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)

Abstract

A precise separator of an oil-gas separator is provided with an error-proofing structure, and the precise separator comprises a precise separator body, a fiber cotton body and a supporting plate. The fine separator body is provided with a right installation mistake proofing column and a left installation mistake proofing column. The cross sections of the right installation mistake-proofing column and the left installation mistake-proofing column are rectangular. The upper surface of the rear end of the right installation mistake-proofing column is attached to the lower surface of the right end of the front crosspiece at the upper end of the fine separator body and fixedly connected together, and the front end of the right installation mistake-proofing column is located in front of the front side face of the front crosspiece. The left end of the rear crosspiece at the upper end of the fine separator body is established to left side installation mistake proofing post, and the front end of left side installation mistake proofing post links firmly with the rear surface laminating of rear crosspiece together, and the lower surface of left side installation mistake proofing post flushes with the lower surface of rear crosspiece. Through the right installation mistake proofing column and the left installation mistake proofing column arranged on the fine separator, an operator who installs the fine separator on the lower shell of the oil-gas separator can easily find that the installation operation has errors, and then timely correction is carried out.

Description

Precise separator assembly mistake-proofing structure of oil-gas separator
Technical Field
The invention relates to a precise separator assembly mistake-proofing structure of an automobile oil-gas separator.
Background
Energy conservation and emission reduction become common subjects of the automobile industry in the world, and strict emission regulations continuously improve the performance requirements of crankcase ventilation systems of automobiles. The oil-gas separator is an essential functional component forming a crankcase ventilation system in a plastic valve chamber cover, and has important influence on the stability and safety of the engine operation. When the engine works, a part of high-temperature and high-pressure fuel gas leaks into a crankcase through a piston ring, wherein after gasoline vapor and water vapor are condensed, engine oil becomes thin, the performance is deteriorated, foams are formed in the engine oil to damage the normal supply of the engine oil, and the phenomenon is particularly serious when the engine is cooled in winter. After the oil-gas separator is installed, engine oil in oil gas discharged from a crankcase can be separated and reserved back to an oil pan, so that after the oil-gas separator is separated, mixed waste gas, oil vapor, incompletely combusted CO and other fuel gas enter an air inlet of a supercharger through corresponding pipelines to be mixed with air, and the mixture is pressurized and then enters a human cylinder to be combusted secondarily. Therefore, in the design and development process of the crankshaft ventilation system, the design and performance research of the oil-gas separator is one of the most important links.
The application number 201820356179.8, the grant publication number CN 208456695U, and the chinese patent document entitled "an oil-gas separator for a vehicle" disclose another oil-gas separator for a vehicle: the device comprises a coarse separator and a fine separator, wherein a conical cavity is arranged in the coarse separator, the bottom of the cavity is fixedly connected with an oil return pipe, a spirally descending air duct is also arranged on the surface of the cavity, an oil-gas inlet pipe is arranged at the starting position of the air duct, and the bottom of the air duct is connected with an air duct connecting pipe; the fine separator is in a conical shape matched with the shape of the cavity, the edge of the fine separator is provided with a spiral top cover matched with the shape of the air duct, the top cover and the air duct are matched to form a closed space, the center of the fine separator is also provided with an air outlet pipe, and the air outlet pipe is sequentially provided with a plurality of coarse filter plates and a fine filter section from bottom to top; the first separator and the fine separator are combined and spliced into a whole. "this patent document discloses a good oil-gas separator, but this patent document only discloses an oil-gas separator for vehicles, and does not relate to how to prevent the occurrence of misloading when the fine separator is installed, and if the misloading occurs, the problems that the sample piece has cracks or the oil-gas separation efficiency does not reach the standard occur, so that the problems that customers complain about and the like occur can be caused.
Disclosure of Invention
The invention aims to provide an oil-gas separator assembly mistake-proofing structure which can effectively prevent the occurrence of installation errors when a fine separator and a lower shell of the oil-gas separator are connected together during the production and assembly of the oil-gas separator.
The technical scheme adopted by the invention is as follows: a precise separator of an oil-gas separator is provided with an error-proofing structure, and the precise separator comprises a precise separator body, a fiber cotton body and a supporting plate. The fine separator body is provided with a right installation mistake proofing column and a left installation mistake proofing column. The cross sections of the right installation mistake-proofing column and the left installation mistake-proofing column are rectangular. The upper surface of the rear end of the right installation mistake-proofing column is attached to the lower surface of the right end of the front crosspiece at the upper end of the fine separator body and fixedly connected together, and the front end of the right installation mistake-proofing column is located in front of the front side face of the front crosspiece. The left end of the rear crosspiece at the upper end of the fine separator body is established to left side installation mistake proofing post, and the front end of left side installation mistake proofing post links firmly with the rear surface laminating of rear crosspiece together, and the lower surface of left side installation mistake proofing post flushes with the lower surface of rear crosspiece.
Preferably, the fine separator body, the right installation mistake-proofing column and the left installation mistake-proofing column are of an integrated structure. Namely, the material of the fine separator body, the right installation mistake-proofing column and the left installation mistake-proofing column is the same, and the material is preferably PA66 GF 30.
Preferably, the right side surface of the right installation mistake-proofing column and the right side surface of the right end of the front crosspiece are coplanar, and the distance from the front side surface of the right installation mistake-proofing column to the front side surface of the front crosspiece is more than or equal to 1.5 mm.
Preferably, the left side surface of the left installation mistake-proofing column is flush with the left side surface of the rear crosspiece, and the length of the left installation mistake-proofing column is greater than or equal to 0.8 mm.
The oil-gas separator comprises an upper oil-gas separator shell and a lower oil-gas separator shell, a left clamping groove and a right clamping groove which are used for being connected with the lower end of the fine separator are formed in the lower oil-gas separator shell, the left end and the right end of the fine separator are correctly inserted into the corresponding left clamping groove and the right clamping groove, the next assembly operation can be carried out, and the lower oil-gas separator shell cannot be damaged. However, in actual production, the left end or the right end of the fine separator is often inserted into the corresponding left clamping groove and the right clamping groove, and for various reasons, an operator often fails to find the wrong insertion and forcibly presses the fine separator downwards, so that the lower shell of the oil-gas separator is easily damaged, unnecessary economic loss is caused, and even if the damage is not caused, the next operation is influenced, the production efficiency is reduced, and unnecessary economic loss is caused. According to the oil-gas separator, the right installation error-proof column and the left installation error-proof column are arranged on the fine separator, and once the left end or the right end of the fine separator is not correctly inserted into the corresponding clamping groove on the lower shell of the oil-gas separator, the lower surface of the corresponding installation error-proof column can touch the upper end surface of the corresponding clamping groove, so that an operator can easily find that the installation operation is wrong, timely correction is carried out, and the installation quality and the efficiency of the oil-gas separator are greatly improved. Therefore, the invention is a very excellent fine separator assembly mistake-proofing structure of the oil separator.
Drawings
FIG. 1: the invention has an exploded structure;
FIG. 2: the invention is a schematic diagram after the lower shell of the oil-gas separator is correctly installed;
FIG. 3: the right end of the fine separator body is not correctly inserted into a corresponding clamping groove on the lower shell of the oil-gas separator;
in the figure: the fine separator comprises a fine separator body 1, a front crosspiece 1.1, a rear cross arm 1.2, a fiber cotton body 2, a supporting plate 3, a right installation mistake-proofing column 4, a left installation mistake-proofing column 5, an oil-gas separator lower shell 6 and a right clamping groove 6.1.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
As shown in figure 1, the fine separator of the oil-gas separator of the invention is provided with an error-proofing structure, and comprises a fine separator body 1, a fiber cotton body 2 and a support plate 3. The fine separator body 1 is provided with a right installation mistake proofing column 4 and a left installation mistake proofing column 5. The cross sections of the right installation mistake-proofing column 4 and the left installation mistake-proofing column 5 are both rectangular. The upper surface of the rear end of right side installation mistake proofing post 4 and the lower surface laminating of the right-hand member of the preceding crosspiece 1.1 of the upper end of accurate separator body 1 link firmly together, the front end of right side installation mistake proofing post 4 is located the place ahead of the leading flank of the preceding crosspiece 1.1 of the upper end of accurate separator body 1, the distance more than or equal to 1.5 millimeters of the leading flank of right side installation mistake proofing post 4 to the leading flank of preceding crosspiece 1.1, the right flank of right side installation mistake proofing post 4 and the right flank coplane of the right-hand member of preceding crosspiece 1.1. Left side installation mistake proofing post 5 is established at the left end of back crosspiece 1.2 of the upper end of fine separator body 1, and the front end of left side installation mistake proofing post 5 links firmly together with the rear surface laminating of back crosspiece 1.2, and the length more than or equal to 5 millimeters of left side installation mistake proofing post 5, and the lower surface of left side installation mistake proofing post 5 flushes with the lower surface of back crosspiece 1.2, and the left surface of left side installation mistake proofing post 5 flushes with the left surface of back crosspiece 1.2. Preferably, the fine separator body 1, the right mounting error-proof column 4 and the left mounting error-proof column 5 are made of PA66 GF30 material and are of an integral structure.
Fig. 2 is a schematic diagram of the fine separator body 1 after both sides of the lower end are correctly inserted into the left and right slots 6.1 of the lower housing 6 of the gas-oil separator, respectively. Fig. 3 is a schematic view of the right side of the lower end of the fine separator body 1 which is not inserted into the right neck 6.1 correctly, and the lower surface of the right mounting mistake-proofing column 4 is abutted against the upper end surface of the right neck 6.1.
The details of the structure of the oil-gas separator are well known in the art and therefore will not be described herein.
The above embodiments are merely preferred embodiments of the present invention, and not intended to limit the structure and scope of the invention. Indeed, many equivalent variations in the shapes, constructions and design objectives of the devices according to the present invention are possible. Therefore, all equivalent changes in the shapes, structures and design objectives of the present invention are intended to be covered by the present invention, and all such equivalent changes are intended to be protected by the present invention.

Claims (1)

1. A precise separator assembly mistake proofing structure of an oil-gas separator comprises a precise separator body (1), a fiber cotton body (2) and a supporting plate (3); the method is characterized in that: the fine separator body (1) is provided with a right installation mistake proofing column (4) and a left installation mistake proofing column (5); the cross sections of the right installation mistake-proofing column (4) and the left installation mistake-proofing column (5) are rectangular; the upper surface of the rear end of the right installation mistake-proofing column (4) is fixedly connected with the lower surface of the right end of the front crosspiece (1.1) at the upper end of the fine separator body (1) in a fitting manner, and the front end of the right installation mistake-proofing column (4) is positioned in front of the front side surface of the front crosspiece (1.1) at the upper end of the fine separator body (1); the left installation mistake-proofing column (5) is arranged at the left end of a rear crosspiece (1.2) at the upper end of the fine separator body (1), the front end of the left installation mistake-proofing column (5) is fixedly connected with the rear surface of the rear crosspiece (1.2) in a fitting manner, and the lower surface of the left installation mistake-proofing column (5) is flush with the lower surface of the rear crosspiece (1.2); the fine separator body (1), the right mounting mistake proofing column (4) and the left mounting mistake proofing column (5) are of an integrated structure; the right side surface of the right installation mistake proofing column (4) is coplanar with the right side surface of the right end of the front crosspiece (1.1); the distance from the front side surface of the right installation mistake proofing column (4) to the front side surface of the front crosspiece (1.1) is more than or equal to 1.5 mm; the left side surface of the left installation mistake proofing column (5) is flush with the left side surface of the rear crosspiece (1.2); the length of the left installation mistake proofing column (5) is more than or equal to 0.8 mm.
CN201910853863.6A 2019-09-10 2019-09-10 Precise separator assembly mistake-proofing structure of oil-gas separator Active CN110685776B (en)

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CN110685776B true CN110685776B (en) 2020-11-13

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6957984B1 (en) * 2004-10-26 2005-10-25 Huang-Chou Huang Errorproof device in combination with a modular socket
CN101662084B (en) * 2008-08-27 2011-06-08 庆盟工业股份有限公司 Electronic card connector and assembly method thereof
CN203476574U (en) * 2013-12-17 2014-03-12 白城市金事达电气有限公司 Novel engine oil atomizer device
CN105649711B (en) * 2016-03-02 2019-01-25 神通科技集团股份有限公司 Cellucotton impacting type oil gas essence separation module
CN207421067U (en) * 2017-10-16 2018-05-29 惠州Tcl移动通信有限公司 A kind of frame pressurize fixture
CN207999784U (en) * 2018-04-11 2018-10-23 深圳市盈鹏光电有限公司 Automobile projection lamp

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