CN110684462B - Phytic acid-doped polyaniline/polyphenylene sulfone coating composition and preparation method thereof - Google Patents
Phytic acid-doped polyaniline/polyphenylene sulfone coating composition and preparation method thereof Download PDFInfo
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Abstract
一种植酸掺杂态聚苯胺/聚亚苯基砜涂料组合物及其制备方法，属于涂料技术领域。本发明首先制备了一种植酸掺杂态聚苯胺，然后将植酸掺杂态聚苯胺添加到聚亚苯基砜中，制备了一种防腐性能优异的植酸掺杂态聚苯胺/聚亚苯基砜涂料组合物。本发明利用植酸掺杂态聚苯胺独特的氧化还原能力，通过聚苯胺与金属间形成钝化膜的形式提高聚亚苯基砜涂料防腐蚀能力；同时利用植酸本身携带的多磷酸基团进一步促进涂层形成钝化膜，增强涂层防腐蚀能力以及涂层附着力，并在涂层表干期起到一定的抑锈作用。
A phytic acid-doped polyaniline/polyphenylene sulfone coating composition and a preparation method thereof belong to the technical field of coatings. The invention firstly prepares a phytic acid-doped polyaniline, and then adds the phytic acid-doped polyaniline into the polyphenylene sulfone to prepare a phytic acid-doped polyaniline/polysulfoxide with excellent anti-corrosion performance Phenylsulfone coating composition. The invention utilizes the unique redox ability of phytic acid-doped polyaniline to improve the anti-corrosion ability of the polyphenylene sulfone coating by forming a passivation film between the polyaniline and the metal; at the same time, the polyphosphoric acid group carried by phytic acid itself is utilized It further promotes the coating to form a passivation film, enhances the anti-corrosion ability of the coating and the adhesion of the coating, and plays a certain role in inhibiting rust during the surface-drying period of the coating.
Description
Technical Field
The invention belongs to the technical field of coatings, and particularly relates to a phytic acid doped polyaniline/polyphenylene sulfone coating composition and a preparation method thereof.
Background
Polyaniline is a novel high-molecular polymer material, has attracted great interest of researchers in the last two decades, has excellent conductivity and unique redox performance, can be synthesized by a simple, convenient and feasible method by using low-price monomers, and has good environmental stability and biocompatibility. Due to the unique properties, the polyaniline has great potential application value in the aspects of anticorrosive coatings, supercapacitors, solar cells, sensors and the like. The acid-doped polyaniline partially enhances the conductivity of the polyaniline due to the addition of different acidic substances, so that the polyaniline can become a semiconductor to a certain extent. At present, the successfully prepared acid-doped polyaniline has more types, and mainly comprises several types of acid-doped polyaniline, such as hydrochloric acid-doped polyaniline, phosphoric acid-doped polyaniline, organic sulfonic acid-doped polyaniline and the like.
The phytic acid is an organic phosphoric acid compound extracted from plant seeds, is an organic acid extracted from plants, has relevant application in the fields of food, medicine, chemical industry and the like, and can be particularly used as a metal rust remover to be applied to the pretreatment of metal materials.
The research on the phytic acid doped polyaniline is very limited, and part of the existing literature reports the synthesis mode of the polymer: in chinese patent "a conductive polyaniline/graphene oxide composite electrode material" with publication number CN106298284A, a method for synthesizing a plant acid doped polyaniline is disclosed: (1) dissolving a certain amount of ammonium persulfate in deionized water to prepare an ammonium persulfate solution, and then placing the ammonium persulfate solution in an ice water bath for later use; (2) dissolving phytic acid in deionized water, adding acid liquor of the deionized water, and placing the prepared mixed solution in an ice-water bath for later use; (3) stirring and mixing the ammonium persulfate solution obtained in the step (1) and the mixed solution prepared in the step (2), reacting at 4 ℃ for 20min to form polyaniline hydrogel which is dark green, standing, dialyzing with deionized water for 2-3 d until the dialyzate is neutral, and freeze-drying the dialyzed product to obtain the conductive polyaniline skeleton with the porous structure. In a method for preparing a network-like polyaniline conductive active material disclosed in a Chinese patent publication No. CA104211959, mixing and polymerizing an aniline-phytic acid solution and an ammonium persulfate-hydrochloric acid solution at 0-5 ℃ to form polyaniline with a network-like structure and applying the polyaniline to a conductive material is mentioned. Some documents similar to the above reports exist about the preparation method of the phytic acid doped polyaniline, but the method is complex in means and strict in temperature requirement, and the real industrial production is difficult to realize.
Polyphenylene Sulfone (PPSU) is one of special engineering plastics, has the characteristics of high temperature resistance, creep resistance, corrosion resistance, good mechanical properties and the like, and is more and more concerned by paint researchers as a paint film forming material in recent years. In the Chinese patent publication No. CN103865378, formula of polyphenylsulfone paint, its preparation method and coating process, composite paint for polyphenylene sulfone is mentioned, and the new composite paint is prepared by adding polyetheretherketone micropowder, fluoropolymer, filler and composite solvent.
In conclusion, the coating prepared by the phytic acid doped polyaniline and the polyphenylene sulfone resin can exert respective advantages to form a good synergistic effect, and the novel anticorrosive coating with excellent performance is obtained.
Disclosure of Invention
The invention aims to provide a phytic acid doped polyaniline/polyphenylene sulfone coating composition and a preparation method thereof. The phytic acid doped polyaniline/polyphenylene sulfone coating composition with excellent corrosion resistance is prepared by firstly preparing phytic acid doped polyaniline and then adding the phytic acid doped polyaniline into the polyphenylene sulfone. The unique redox action of the phytic acid doped polyaniline is utilized to form a form of a passive film with metal, so that the anti-corrosion capability of the polyphenylene sulfone resin is improved; meanwhile, the chelating action between a polyphosphate group carried by the phytic acid and metal is utilized to further promote a passive film formed between the coating and the metal, enhance the adhesive force of the coating and the corrosion resistance of the coating, and play a certain rust inhibiting role in the surface drying period of the coating.
The technical scheme of the invention is as follows:
the preparation method of the phytic acid doped polyaniline comprises the following steps:
(1) weighing a certain amount of N-methylpyrrolidone (NMP), aniline and ammonium persulfate to be added into a phytic acid aqueous solution with the concentration of 0.05-0.2 mol/L, and respectively preparing aniline/N-methylpyrrolidone/phytic acid solution and ammonium persulfate/phytic acid solution; the mass ratio of aniline to ammonium persulfate is 1-2.5: 1, the concentration of aniline in an aniline/N-methyl pyrrolidone/phytic acid solution is 0.05-0.5 g/mL, and the concentration of N-methyl pyrrolidone is 0.01-0.25 g/mL; the structural formula of phytic acid is shown as follows:
(2) stirring the aniline/N-methylpyrrolidone/phytic acid solution prepared in the step (1) at a water bath temperature of 20-40 ℃, wherein the stirring speed is 60-80 r/min, and at the water bath temperature, dropwise adding the prepared ammonium persulfate/phytic acid solution for 3-5 s/drop, and continuously stirring until the dropwise adding of the ammonium persulfate/phytic acid solution is completed;
(3) and (3) fully reacting the product obtained in the step (2) for 4-6 hours at the water bath temperature of the step (2) to form solid-state precipitate of the phytic acid doped polyaniline, filtering under reduced pressure, fully washing the precipitate with ethanol with the mass fraction of 95% and deionized water respectively, and performing vacuum drying at the temperature of 20-40 ℃ for 16-24 hours to obtain the phytic acid doped polyaniline.
The phytic acid doped polyaniline/polyphenylene sulfone coating composition comprises the following components in percentage by mass, calculated by mass and 100%:
wherein, the addition of other pigments, fillers, adjuvants and the like, which are optionally required, to the coating can further improve the decorative and protective properties of the coating composition.
The polyphenylene sulfone resin is a hydroxyl-terminated polyphenylene sulfone resin, and the structural formula of the polyphenylene sulfone resin is shown as follows:
wherein n is an integer of 50 to 130.
The polyphenylene sulfone resin has high hydroxyl terminated end group activity, can generate a crosslinking reaction, enables a coating to be more compact, better prevents the permeation of corrosive media, can generate an action with a metal substrate, enhances the adhesion capability with metal to a certain extent, and further enhances the corrosion resistance of the coating to the metal. The viscosity of the paint formed by the polyphenylene sulfone resin under the molecular weight condition is moderate, the paint is suitable for spraying, and meanwhile, the enough mechanical strength can be ensured. If the molecular weight is too large or too small, the solid content, the leveling property, the film thickness and the like of the paint are greatly changed, so that various performances of the paint are influenced, and even the paint can not be sprayed.
The diluent is prepared from a true solvent and a cosolvent according to a mass ratio of 1-5: 1, the true solvent can be one or more than two of N-methyl pyrrolidone, N-dimethyl acetamide and N, N-dimethyl formamide, and when a plurality of true solvents are used, the true solvents can be mixed and added in any proportion; the cosolvent can be one or more of toluene, xylene, butanone and cyclohexanone, and can be mixed and added at any ratio when used.
The optional other pigment and filler may be one or more of pigments and fillers commonly used in the coating field, such as iron red, cobalt green, carbon black, manganese black, chromium green, pearl powder, graphite, and the like, and may be added selectively according to color.
The optional auxiliary agent can be an anti-settling auxiliary agent and the like commonly used in the coating field, such as one or more than two of organic bentonite and gas-phase silicon dioxide.
The invention relates to a preparation method of a phytic acid doped polyaniline/polyphenylene sulfone coating composition, which is characterized by comprising the following steps: adding film-forming resin polyphenylene sulfone into a diluent at a stirring speed of 2000 r/min-2700 r/min, sequentially adding phytic acid doped polyaniline and other optional pigments, fillers and auxiliaries, raising the rotation speed to 3800 r/min-4500 r/min, and grinding for 4-8 hours to obtain the phytic acid doped polyaniline/polyphenylene sulfone coating composition.
The coating process of the phytic acid doped polyaniline/polyphenylene sulfone coating composition comprises the following steps:
spraying a coating composition with proper viscosity onto metal substrates such as iron, aluminum and the like which are subjected to 80-120-mesh carborundum sand blasting treatment, then cleaned by acetone alcohol and the like, dried at the temperature of 100-120 ℃ and have the surface cleanliness of Sa 2.5 level, baking at the temperature of 100-120 ℃ for 10-30 min, and heating to the temperature of 360-390 ℃ for curing for 5-15 min to obtain the coating.
The coatings produced by the above method require performance testing according to the following criteria and methods:
1. the adhesion of the sample coating is tested with reference to GB/T1720-79 paint film adhesion test.
2. The thickness of the coating of the panels was tested with reference to GB/T1764-1979 "paint thickness determination".
3. The hardness of the sample plate coating is tested by referring to GB/T6739-2006 paint film pencil hardness testing method.
4. The impact resistance of the sample plate coating is tested by referring to GB/T20624.1-2006 paint film impact resistance testing method.
5. The corrosion resistance of the template coating in chemical reagents is tested by referring to GB/T9274-1988 test for liquid medium resistance of colored paint and varnish. Five chemical reagents of sulfuric acid with the mass fraction of 10%, sodium hydroxide with the mass fraction of 10%, sodium chloride with the mass fraction of 3%, toluene and butanone are selected as soaking media, and after the five chemical reagents are soaked for a certain time, whether the coating has a leak point (namely whether the coating is damaged) or not is detected, and whether the coating has the phenomena of light loss, bubbling, falling and the like is observed.
The phytic acid doped polyaniline/polyphenylene sulfone coating composition provided by the invention has the following advantages:
1. the invention utilizes polyphenylene sulfone as film forming material, and compared with conventional film forming resin such as epoxy resin, polyphenylene sulfone has higher chemical stability, stronger impact toughness and higher heat distortion temperature. Meanwhile, the polyphenylene sulfone has strong environmental stress cracking resistance, electrical insulation and radiation resistance. The long-time working temperature of the polyphenylene sulfone reaches up to 180 ℃, so the comprehensive performance of the polyphenylene sulfone is better than that of the conventional film-forming resin such as epoxy resin, and the resin serving as the film-forming resin has more excellent comprehensive performance.
2. The synthesis temperature of the existing phytic acid doped polyaniline is mostly in the temperature range of 0-5 ℃ or even lower, the phytic acid doped polyaniline formed under the temperature condition is mostly porous or latticed polyaniline (the scanning electron microscope picture of which is shown in figure 1 (1)), and the invention forms a polyaniline high molecular polymer with lamellar stacking (the scanning electron microscope picture of which is shown in figure 1 (2)) in the temperature range of 20-40 ℃. The method has the advantages that firstly, the synthesis time is shortened, and the synthesis mode is carried out at normal temperature or at a temperature higher than the normal temperature, so that the method is more suitable for large-scale production of the material, and secondly, the lamellar stacking structure is also beneficial to the application of the filler in the aspect of coating; thirdly, the small amount of N-methyl pyrrolidone promotes aniline to be dissolved in phytic acid aqueous solution, which is beneficial to the full implementation of the synthetic reaction.
3. According to the invention, the phytic acid doped polyaniline is added, so that the corrosion resistance of the polyphenylene sulfone coating can be further enhanced. The phytic acid doped polyaniline can prevent the further occurrence of metal surface corrosion through the self-oxidation-reduction reaction of the polyaniline and the chelation of a large amount of phosphate groups contained in the phytic acid. It is generally considered that when the electrochemical impedance test value is less than 10, the solution is soaked in a solution with a certain concentration for a certain time6When the coating is not protected, the relevant electrochemical soaking test shows that the effective time of the coating is about 80d (the electrochemical impedance test result is shown in figure 2 (1)) based on the condition that the polyphenylene sulfone is soaked in a 3.5% sodium chloride solution under the condition of the same film thickness, and the effective time of the coating is more than 160d based on the polyphenylene sulfone composite coating (the example 5) of the phytic acid doped polyaniline (the electrochemical impedance test result is shown in figure 2 (2)). The integral corrosion resistance of the polyphenylene sulfone coating is improved by about 1 time. The coating formed by the polyphenylene sulfone composite coating of the phytic acid doped polyaniline has good corrosion resistance.
4. According to the invention, through the addition of phytic acid doped polyaniline, polyphosphoric acid groups in a phytic acid molecular structure are utilized to a certain extent to form a certain chelation with iron elements and the like on the surface of metal. In the early stages of drying and film forming of the coating, the polyphosphoric acid groups and surface metals form chelation, the capability of the coating for forming a passivation film is further promoted to a certain extent, and the corrosion resistance of the polyphenylene sulfone coating is improved while the adhesion capability of the coating is enhanced. Meanwhile, the rust inhibitor can also play a certain role in inhibiting rust in the surface drying period of the coating.
Drawings
FIG. 1: a comparison graph of a scanning electron microscope image of porous network-shaped polyaniline prepared at a low temperature in a Chinese patent publication No. CA104211959, namely a preparation method of a network-shaped polyaniline conductive active material, and the phytic acid doped polyaniline prepared in example 1; fig. 1 shows that substances of the phytic acid doped polyaniline prepared in example 1 under a scanning electron microscope SEM are in a lamellar stacking form, which facilitates application in the coating direction;
FIG. 2: electrochemical impedance test comparative plots of the phytic acid-free doped polyphenylene sulfone coating prepared in comparative example 1 and the phytic acid doped polyaniline/polyphenylene sulfone composite coating prepared in example 5; from the comparison results, it can be seen that the phytic acid doped polyaniline/polyphenylene sulfone composite coating has excellent corrosion prevention effect.
FIG. 3: the infrared spectrum of the phytic acid doped polyaniline prepared in example 1 is 1579cm-1、1302cm-1、1146cm-1The equipeak positions are all the absorption peaks of various amino vibration in the molecule; 1491cm-1、1245cm-1、823cm-1The infrared characteristic absorption peaks prove that the polyaniline molecular structure is formed in the synthesis process;
FIG. 4: TGA profile of the phytic acid doped polyaniline prepared in example 1; the figure shows that the 5 percent thermal weight loss temperature of the phytic acid doped polyaniline is 266.67 ℃, and the thermal stability is good;
Detailed Description
Comparative example 1:
table 1: comparative example 1 proportion data of Components in coating composition
According to the proportion, polyphenylene sulfone resin with logarithmic concentration viscosity of 0.32 is added into a composite solvent consisting of N-methyl pyrrolidone, N-dimethyl acetamide, toluene and butanone under the condition of stirring speed of 2500r/min, the rotating speed is adjusted to 4000r/min, and the mixture is ground in a sand mill for 6 hours to prepare the coating. The ground coating composition was sprayed with a coating having a suitable viscosity onto a metal substrate which had been subjected to sand blasting and pre-treatment by means of an air spray gun and an air compressor, dried at 120 ℃ for 5min, then heated to 380 ℃ and cured for 10min to obtain a coating, and then cooled to room temperature for testing, the results are shown in table 2.
Table 2: comparative example 1 coating Performance data
Example 1:
diluting phytic acid aqueous solution into 100mL of dilute phytic acid solution with the concentration of 0.10mol/L by using deionized water, then respectively taking 10g N-methyl pyrrolidone, 5g of aniline and 5g of ammonium persulfate, taking 50mL of phytic acid solution with the concentration of 0.10mol/L, adding aniline and N-methyl pyrrolidone to form aniline/N-methyl pyrrolidone/phytic acid solution, and taking the other 50mL of phytic acid solution with the concentration of 0.10mol/L, adding ammonium persulfate to form ammonium persulfate/phytic acid solution. The prepared aniline/N-methyl pyrrolidone/phytic acid solution is put into a 250mL three-neck flask, nitrogen is introduced for protection, a 100 ℃ range thermometer is added for temperature control, stirring is carried out at a water bath temperature of 35 ℃, the stirring speed is controlled at 60r/min, ammonium persulfate/phytic acid solution which is already put into a dropping funnel is added at the water bath temperature, the dropping speed is controlled at 3s 1 drop, and the solution is continuously stirred until the ammonium persulfate/phytic acid solution is dropped. And then continuously reacting for 4 hours at the water bath temperature under the stirring condition to obtain dark green phytic acid doped polyaniline solid precipitate, filtering the dark green solid precipitate under reduced pressure, then fully washing the dark green solid precipitate by using ethanol with the mass fraction of 95% and deionized water, and drying the dark green solid precipitate in vacuum at the temperature of 35 ℃ for 20 hours to obtain the phytic acid doped polyaniline.
Example 2:
diluting phytic acid aqueous solution into 100mL of dilute phytic acid solution with the concentration of 0.05mol/L by using pure water, then respectively taking 5g N-methyl pyrrolidone, 2.5g of aniline and 2g of ammonium persulfate, taking 50mL of phytic acid solution and 0.05mol/L of phytic acid solution, adding aniline to form aniline/N-methyl pyrrolidone/phytic acid solution, and taking the other 25mL of phytic acid solution and 0.05mol/L of ammonium persulfate to form ammonium persulfate/phytic acid solution. The prepared aniline/N-methyl pyrrolidone/phytic acid solution is put into a 250mL three-neck flask, nitrogen is introduced for protection, a 100 ℃ range thermometer is added for temperature control, stirring is carried out at 40 ℃ water bath temperature, the stirring speed is controlled at 80r/min, ammonium persulfate/phytic acid solution which is already put into a dropping funnel is added at the water bath temperature, the dropping speed is controlled at 3s 1 drop, and the solution is continuously stirred until the ammonium persulfate/phytic acid solution is dropped. And then continuously reacting for 3.5 hours at the water bath temperature under the stirring condition to obtain dark green phytic acid doped polyaniline solid precipitate, filtering the dark green solid precipitate under reduced pressure, fully washing the dark green solid precipitate by using ethanol with the mass fraction of 95% and deionized water, and drying the dark green solid precipitate in vacuum for 16 hours at the temperature of 40 ℃ to obtain phytic acid doped polyaniline.
Example 3:
diluting phytic acid aqueous solution into 100mL of dilute phytic acid solution with the concentration of 0.20mol/L by using pure water, then respectively taking 3.75g N-methyl pyrrolidone, 7.5g of aniline and 3.75g of ammonium persulfate, taking 15mL of phytic acid solution and 0.20mol/L of phytic acid solution, adding aniline to form aniline/N-methyl pyrrolidone/phytic acid solution, taking another 50mL of phytic acid solution and 0.20mol/L of ammonium persulfate to form ammonium persulfate/phytic acid solution. The prepared aniline/N-methyl pyrrolidone/phytic acid solution is put into a 250mL three-neck flask, nitrogen is introduced for protection, a 100 ℃ range thermometer is added for temperature control, stirring is carried out at a water bath temperature of 20 ℃, the stirring speed is controlled at 70r/min, ammonium persulfate/phytic acid solution which is already put into a dropping funnel is added at the water bath temperature, the dropping speed is controlled at 4s 1 drop, and the solution is continuously stirred until the ammonium persulfate/phytic acid solution is dropped. And then continuously reacting for 6 hours at the water bath temperature under the stirring condition to obtain dark green phytic acid doped polyaniline solid precipitate, filtering the dark green solid precipitate under reduced pressure, then fully washing the dark green solid precipitate by using ethanol with the mass fraction of 95% and deionized water, and drying the dark green solid precipitate in vacuum for 24 hours at the temperature of 30 ℃ to obtain the phytic acid doped polyaniline.
Example 4:
diluting phytic acid aqueous solution into 100mL of dilute phytic acid solution with the concentration of 0.15mol/L by using pure water, then respectively taking 0.05g N-methyl pyrrolidone, 5g of aniline and 2g of ammonium persulfate, taking 50mL of phytic acid solution and 0.15mol/L of phytic acid solution, adding aniline to form aniline/N-methyl pyrrolidone/phytic acid solution, and taking the other 25mL of phytic acid solution and 0.15mol/L of ammonium persulfate to form ammonium persulfate/phytic acid solution. The prepared aniline/N-methyl pyrrolidone/phytic acid solution is put into a 250mL three-neck flask, nitrogen is introduced for protection, a 100 ℃ range thermometer is added for temperature control, stirring is carried out at 40 ℃ water bath temperature, the stirring speed is controlled at 65r/min, ammonium persulfate/phytic acid solution which is already put into a dropping funnel is added at the water bath temperature, the dropping speed is controlled at 2s 1 drop, and the solution is continuously stirred until the ammonium persulfate/phytic acid solution is dropped. And then continuously reacting for 4 hours at the water bath temperature under the stirring condition to obtain dark green phytic acid doped polyaniline solid precipitate, filtering the dark green solid precipitate under reduced pressure, then fully washing the dark green solid precipitate by using ethanol with the mass fraction of 95% and deionized water, and drying the dark green solid precipitate for 22 hours under vacuum at the temperature of 40 ℃ to obtain the phytic acid doped polyaniline.
Example 5: the component ratios in the coating composition are shown in Table 3, for example.
Table 3: EXAMPLE 5 proportion data of Components in coating compositions
According to the proportion, polyphenylene sulfone resin with logarithmic viscosity density of 0.32 is added into a composite solvent consisting of N-methyl pyrrolidone, N-dimethylacetamide, toluene and butanone under the condition of stirring speed of 2500r/min, and then phytic acid doped polyaniline, chromic oxide and titanium dioxide prepared in example 1 are sequentially added. After the filler is fully dispersed in the diluent, the rotating speed is adjusted to 4000r/min, and the mixture is ground in a sand mill for 6 hours to prepare the coating. The ground coating composition was sprayed with a coating material having a suitable viscosity by an air spray gun and an air compressor onto a metal substrate which had been subjected to sand blasting and pre-treatment, dried at 120 ℃ for 5min, then heated to 380 ℃ and cured for 10min to obtain a coating layer, and then cooled to room temperature for testing, and the test results are shown in table 4.
Table 4: example 5 coating Performance data
Example 6: the ratios of the components in the coating composition are shown in Table 5, for example.
Table 5: example 6 proportion data of Components in coating composition
According to the proportion, polyphenylene sulfone resin with logarithmic viscosity density of 0.33 is added into a composite solvent consisting of N-methyl pyrrolidone, N-dimethylacetamide, toluene and butanone under the condition of the stirring rotating speed of 2300r/min, and then phytic acid doped polyaniline, chromic oxide and organic bentonite prepared in the embodiment 1 are added. After the relevant filler was fully dispersed in the diluent, the rotational speed was adjusted to 4200r/min, and the mixture was ground in a sand mill for 5.5 hours to prepare a coating. The ground coating composition was sprayed with a coating having a suitable viscosity onto a metal substrate which had been subjected to sand blasting and pre-treatment using an air spray gun and an air compressor, dried at 100 ℃ for 20min, heated to 360 ℃ and cured for 10min to obtain a coating, and then cooled to room temperature for testing, the test results are shown in table 6:
table 6: example 6 coating Performance data
Example 7: the component ratios in the coating composition are shown in Table 7, for example.
Table 7: example 7 proportion data of Components in coating composition
According to the proportion, under the condition of the stirring speed of 2700r/min, polyphenylene sulfone resin with the logarithmic viscosity number of 0.38 is added into a composite solvent consisting of N-methyl pyrrolidone, N-dimethylacetamide, toluene and butanone, and then the phytic acid doped polyaniline, chromic oxide and titanium dioxide prepared in the example 1 are sequentially added. After the relevant fillers are fully dispersed in the diluent, the rotating speed is adjusted to 4400r/min, and the mixture is ground in a sand mill for 5 hours to prepare the coating. The ground coating composition was sprayed with a coating material having a suitable viscosity onto a metal substrate which had been subjected to sand blasting and pre-treatment by means of an air spray gun and an air compressor, dried at 110 ℃ for 15min, heated to 375 ℃ and cured for 15min to obtain a coating layer, and then cooled to room temperature for testing, the test results are shown in table 8.
Table 8: example 7 coating Performance data
Example 8: the component ratios in the coating composition are shown in Table 9, for example.
Table 9: example 8 proportion data of Components in coating composition
According to the proportion, under the condition of the stirring speed of 2200r/min, polyphenylene sulfone resin with the logarithmic viscosity number of 0.34 is added into a composite solvent consisting of N-methyl pyrrolidone, N-dimethylacetamide, toluene and butanone, and then the phytic acid doped polyaniline, chromic oxide, carbon black and organic bentonite prepared in the example 1 are sequentially added. After the relevant filler was fully dispersed in the diluent, the rotational speed was adjusted to 4200r/min, and the mixture was ground in a sand mill for 8 hours to prepare a coating. After the ground coating composition is sprayed on the metal substrate which is subjected to sand blasting treatment and pretreatment by using an air spray gun and an air compressor, the metal substrate is dried for 15min at the temperature of 100 ℃, then the temperature is raised to 380 ℃, the metal substrate is solidified for 5min to obtain a coating, and then the coating is cooled to room temperature for testing, wherein the test results are shown in the table 10:
table 10: example 8 coating Performance data
Example 9: the component ratios in the coating composition are shown in Table 11, for example.
Table 11: example 9 proportion data of Components in coating compositions
According to the proportion, polyphenylene sulfone resin with logarithmic viscosity density of 0.33 is added into a composite solvent consisting of N-methyl pyrrolidone, N-dimethylacetamide, toluene and butanone under the condition of stirring speed of 2500r/min, and then phytic acid doped polyaniline, titanium dioxide and organic bentonite prepared in example 1 are sequentially added. After the relevant fillers are fully dispersed in the diluent, the rotating speed is adjusted to 4000r/min, and the mixture is ground in a sand mill for 6 hours to prepare the coating. The ground coating composition was sprayed with a coating material having a suitable viscosity onto a metal substrate which had been subjected to sand blasting and pre-treatment using an air spray gun and an air compressor, dried at 100 ℃ for 30min, heated to 370 ℃ and cured for 15min to obtain a coating layer, and then cooled to room temperature for testing, the test results are shown in table 12:
table 12: example 9 coating Performance data
Example 10: the component ratios in the coating composition are shown in Table 13, for example.
Table 13: EXAMPLE 10 proportion data of Components in coating composition
According to the proportion, polyphenylene sulfone resin with logarithmic viscosity density of 0.30 is added into a composite solvent consisting of N-methylpyrrolidone, N-dimethylacetamide, toluene and butanone under the condition of a stirring rotating speed of 2100r/min, and then phytic acid doped polyaniline and organic bentonite prepared in example 1 are sequentially added. After the relevant filler is fully dispersed in the diluent, the rotating speed is adjusted to 3800r/min, and the mixture is ground in a sand mill for 5 hours to prepare the coating. The ground coating composition was sprayed with a coating material having a suitable viscosity onto a metal substrate which had been subjected to sand blasting and pre-treatment by means of an air spray gun and an air compressor, dried at 120 ℃ for 15min, then cured at 385 ℃ for 10min to obtain a coating layer, and then cooled to room temperature for testing, the test results are shown in table 14.
Table 14: example 10 coating Performance data
Example 11: the component ratios in the coating composition are shown in Table 15, for example.
Table 15: example 11 proportion data of Components in coating composition
According to the proportion, under the condition of the stirring speed of 2700r/min, polyphenylene sulfone resin with the logarithmic viscosity number of 0.34 is added into a composite solvent consisting of N-methyl pyrrolidone, N-dimethyl acetamide, toluene and butanone, and then the phytic acid doped polyaniline, chromic oxide and fumed silica prepared in the example 1 are sequentially added. After the relevant filler is fully dispersed in the diluent, the rotating speed is adjusted to 4100r/min, and the mixture is ground in a sand mill for 8 hours to prepare the coating. The ground coating composition was sprayed with a coating material having a suitable viscosity onto a metal substrate which had been subjected to sand blasting and pre-treatment by means of an air spray gun and an air compressor, dried at 110 ℃ for 10 minutes, heated to 375 ℃ and cured for 10 minutes to obtain a coating layer, and then cooled to room temperature for testing, and the test results are shown in table 16.
Table 16: example 11 coating Performance data
Example 12: the component ratios in the coating compositions are shown in Table 17, for example.
Table 17: example 12 proportion data of Components in coating composition
According to the proportion, polyphenylene sulfone resin with logarithmic viscosity density of 0.34 is added into a composite solvent consisting of N-methylpyrrolidone, N-dimethylacetamide, toluene and butanone under the condition of stirring speed of 2000r/min, and then phytic acid doped polyaniline, carbon black and fumed silica prepared in example 1 are sequentially added. After the relevant fillers are fully dispersed in the diluent, the rotating speed is adjusted to 4500r/min, and the mixture is ground in a sand mill for 7 hours to prepare the coating. The ground coating composition was sprayed with a coating material having a suitable viscosity onto a metal substrate which had been subjected to sand blasting and pre-treatment by means of an air spray gun and an air compressor, dried at 120 ℃ for 15 minutes, then heated to 380 ℃ and cured for 10 minutes to obtain a coating layer, and then cooled to room temperature for testing, and the test results are shown in table 18.
Table 18: example 12 coating Performance data
Example 13: the ratios of the components in the coating composition are shown in Table 19, for example.
Table 19: example 13 proportion data of Components in coating composition
According to the proportion, polyphenylene sulfone resin with logarithmic viscosity density of 0.30 is added into a composite solvent consisting of N-methyl pyrrolidone, N-dimethylacetamide, toluene and butanone under the condition of the stirring rotating speed of 2300r/min, and then phytic acid doped polyaniline and chromic oxide prepared in the example 1 are sequentially added. After the relevant filler is fully dispersed in the diluent, the rotating speed is adjusted to 3800r/min, and the mixture is ground in a sand mill for 4 hours to prepare the coating. The ground coating composition was sprayed with a coating material having a suitable viscosity onto a metal substrate which had been subjected to sand blasting and pre-treatment by means of an air spray gun and an air compressor, dried at 100 ℃ for 10min, heated to 390 ℃ and cured for 5min to obtain a coating layer, and then cooled to room temperature for testing, and the test results are shown in table 20.
Table 20: example 13 coating Performance data
Example 14: the component ratios in the coating composition are shown in Table 21, for example.
Table 21: example 14 proportion data of Components in coating composition
According to the proportion, polyphenylene sulfone resin with logarithmic viscosity number of 0.38 is added into a composite solvent consisting of N-methyl pyrrolidone, N-dimethylacetamide, toluene and butanone under the condition of the stirring speed of 2600r/min, and then phytic acid doped polyaniline, titanium dioxide and fumed silica prepared in example 1 are sequentially added. After the related fillers are fully dispersed in the diluent, the rotating speed is adjusted to 4300r/min, and the mixture is ground in a sand mill for 8 hours to prepare the coating. The ground coating composition was applied by spraying a coating material having a suitable viscosity onto a metal substrate which had been subjected to sand blasting and had been pretreated by means of an air spray gun and an air compressor, dried at 100 ℃ for 10 minutes, then heated to 370 ℃ and cured for 10 minutes to obtain a coating layer, and then cooled to room temperature for testing, and the test results are shown in table 22.
Table 22: example 14 coating Performance data
Claims (4)
1. A phytic acid doped polyaniline/polyphenylene sulfone coating composition comprises the following components in percentage by mass, calculated by mass and 100%:
wherein, the phytic acid doped polyaniline is prepared by the following steps,
(1) weighing N-methylpyrrolidone, aniline and ammonium persulfate, adding the N-methylpyrrolidone, aniline and ammonium persulfate into phytic acid aqueous solution with the concentration of 0.05-0.2 mol/L and the structural formula shown as the following formula, and preparing aniline/N-methylpyrrolidone/phytic acid solution and ammonium persulfate/phytic acid solution respectively; the mass ratio of aniline to ammonium persulfate is 1-2.5: 1, the concentration of aniline in an aniline/N-methyl pyrrolidone/phytic acid solution is 0.05-0.5 g/mL, and the concentration of N-methyl pyrrolidone is 0.01-0.25 g/mL;
(2) stirring the prepared aniline/N-methyl pyrrolidone/phytic acid solution at the water bath temperature of 20-40 ℃, wherein the stirring speed is 60-80 r/min, dropwise adding the prepared ammonium persulfate/phytic acid solution at the water bath temperature, controlling the dropwise adding speed to be 3-5 s/drop, and continuously stirring until the dropwise adding of the ammonium persulfate/phytic acid solution is completed;
(3) fully reacting for 4-6 hours at the water bath temperature in the step (2) to form solid-state precipitate of phytic acid doped polyaniline, filtering under reduced pressure, fully washing the precipitate with ethanol with the mass fraction of 95% and deionized water respectively, and drying in vacuum at 20-40 ℃ for 16-24 hours to obtain phytic acid doped polyaniline;
the polyphenylene sulfone resin is hydroxyl-terminated polyphenylene sulfone resin, and has a structural formula shown as the following,
wherein n is an integer of 50 to 130;
and adding film-forming resin polyphenylene sulfone into a diluent at a stirring speed of 2000 r/min-2700 r/min, sequentially adding phytic acid doped polyaniline and other optional pigments, fillers and auxiliaries, raising the rotation speed to 3800 r/min-4500 r/min, and grinding for 4-8 hours to prepare the phytic acid doped polyaniline/polyphenylene sulfone coating composition.
2. The phytic acid doped polyaniline/polyphenylene sulfone coating composition of claim 1, wherein: the optional other pigment and filler is one or more of iron red, cobalt green, carbon black, manganese black, chromium green, pearl powder and graphite.
3. The phytic acid doped polyaniline/polyphenylene sulfone coating composition of claim 1, wherein: the diluent is prepared from a true solvent and a cosolvent according to a mass ratio of 1-5: 1, the true solvent is one or more than two of N-methyl pyrrolidone, N-dimethyl acetamide and N, N-dimethyl formamide; the cosolvent is one or more of toluene, xylene, butanone and cyclohexanone.
4. The phytic acid doped polyaniline/polyphenylene sulfone coating composition of claim 1, wherein: the optional auxiliary agent is one or more than two of organic bentonite and gas-phase silicon dioxide.
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