CN110667239B - Cloth coding device and method for personalized clothing production process - Google Patents
Cloth coding device and method for personalized clothing production process Download PDFInfo
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- CN110667239B CN110667239B CN201910970741.5A CN201910970741A CN110667239B CN 110667239 B CN110667239 B CN 110667239B CN 201910970741 A CN201910970741 A CN 201910970741A CN 110667239 B CN110667239 B CN 110667239B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
- B41F16/02—Transfer printing apparatus for textile material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0036—Devices for scanning or checking the printed matter for quality control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/009—Devices for controlling numbering
Abstract
The invention discloses cloth coding equipment aiming at the production process of personalized clothes, which comprises a feeding mechanism, a positioning and clamping mechanism, a humidity detection mechanism, a flatness detection mechanism, a thermal transfer paper collecting and releasing mechanism, a coding thermal transfer mechanism and a discharging mechanism, and also relates to a printing method of cloth codes aiming at the production process of personalized clothes. The cloth coding device for the personalized clothing production process is additionally provided with the deformable pressure head, the shape can be changed according to requirements, and the printing requirements of codes with different sizes and shapes are met. The invention efficiently and accurately solves the problem of coding and printing of the diversified shapes and positions of the personalized clothing fabric, is beneficial to optimizing the monitoring of a clothing manufacturer on the whole clothing fabric processing flow, enhances the traceability of the production flow, improves the readability of the production drawing, is convenient for workers to process the fabric, is beneficial to improving the processing technology and improving the efficiency and the quality of processing the fabric.
Description
Technical Field
The invention belongs to the field of personalized clothing, relates to cloth coding equipment for a personalized clothing production process, and further relates to a cloth coding printing method for the personalized clothing production process.
Background
At present, the global scientific and technological revolution taking intelligence as the core is windy and has a cloud, the rapid development of the industrial revolution is promoted in the development process of informatization, science and technology and intelligence, the traditional garment manufacturing industry needs to establish brand new knowledge on intelligent manufacturing, and a novel development mode is sought after the development pace of the era and active transformation. The prerequisite of intelligent manufacturing is digital manufacturing, and traditional clothing process, the data information of cutting out and making up of every cloth all by the paper record, and not only the inefficiency of record, the custom of writing the typeface of individual moreover can lead to staff to read and produce the deviation to influence factory's production progress. If the problem of reading efficiency of workers cannot be solved only by digitizing the data, the corresponding cloth can well meet the requirement if the corresponding cloth has the corresponding electronic data list. The two-dimensional code or the bar code coding information is thermally transferred to each cloth, so that each cloth has a unique identification number, the data query function can be better realized, and the requirements of production and product tracing are met.
In the face of personalized orders customized for individual individuals or widely differing styles and designs, the traditional garment manufacturing industry lacks reliable countermeasures. The development of the personalized clothes in the traditional clothes manufacturing industry is limited by a plurality of factors such as high processing cost, increased cloth variety, complex processing and the like. Firstly, whether each cloth can be effectively identified in the production and later-stage tracing process is mainly identified by manpower, so that the efficiency is low, the cost is high, and the quality control is not facilitated. Compared with large-scale mechanical clothing production and manual processing, in the small-scale or even large-scale single-piece individual clothing processing process, each piece of specific clothing fabric needs to adopt different sizes or shapes or be printed with codes on different positions, which is difficult to realize through a unified standard flow or the existing mechanical equipment, and the problems of a large amount of labor cost and low production efficiency are caused under the existing conditions, so that the production benefit and long-term development of clothing processing enterprises are seriously restricted.
Therefore, a clothing manufacturer needs a cloth coding device and a coding printing method aiming at the production process of personalized clothing to realize accurate and efficient printing of codes of a large number of personalized clothing orders, and each piece of cloth is quickly and effectively identified by combining with a matched cloth coding and tracking management system, so that when an enterprise faces a large number of personalized clothing orders, digital management of processed cloth can be guaranteed, a management mode is optimized, a factory processing environment is improved, and the cloth processing efficiency and quality are improved.
Disclosure of Invention
The invention provides a cloth coding device and a coding and printing method thereof aiming at the problem of coding and printing of cloth with different forms and sizes in the production process of personalized clothes, and can solve the problem of efficient and rapid printing of different position codes of various cloth with different design styles, different cloth sizes and the like in personalized clothes orders.
The technical scheme of the invention provides cloth coding equipment for a personalized clothing production process, which comprises a feeding mechanism, a positioning and clamping mechanism, a humidity detection mechanism, a flatness detection mechanism, a thermal transfer paper collecting and releasing mechanism, a coding thermal transfer mechanism and a discharging mechanism, wherein the feeding mechanism is used for feeding cloth to the clothing production process; the feeding mechanism comprises a feeding platform, a cloth scanning device and a feeding loading and unloading manipulator; the positioning and clamping mechanism comprises a working platform and a magnetic clamping device; the humidity detection mechanism comprises a humidity detector and a heat-adjustable blower; the flatness detection mechanism comprises a flatness detector and a flatness sorting device; the thermal transfer paper collecting and releasing mechanism comprises a thermal transfer paper collecting and releasing position and a thermal transfer paper sucker robot hand; the coding thermal transfer printing mechanism is provided with a thermal transfer printing pressure head; the discharging mechanism comprises a discharging platform and a discharging loading and unloading manipulator. The feeding platform, the working platform and the discharging platform are sequentially connected in front and back; humidity detection mechanism, roughness detection mechanism, thermal transfer paper receive and release mechanism and code thermal transfer mechanism all locate the work platform both sides.
The heat transfer printing pressure head comprises a bearing disc, a cylindrical pressure head block, a cloth protection block supporting structure and a cloth protection block.
The cylinder pressure head chunk with the cloth protection chunk uses of mutually supporting, the cylinder pressure head chunk includes many heatable long and thin cylinders, long and thin cylinder can follow axial displacement and can be at the plane of the required shape of tip free combination into cloth code, the cloth protection chunk is including distributing in many rectangular cross section slender poles of at least three direction, the slender pole is followed pass in the cloth protection chunk bearing structure, axial displacement can be followed to the slender pole, according to the corresponding combination into cloth protection area of the shape of cylinder pressure head chunk, the middle part of cloth protection chunk be with the corresponding opening of cylinder pressure head chunk, the opening confession the cylinder pressure head chunk passes through.
The thermal transfer printing pressure head is provided with a temperature detection device.
The non-inductive codes printed on the thermal transfer paper are printed by adopting a water-based environment-friendly material.
And a laser transmitter is arranged above the working platform.
The material loading and unloading manipulator, the thermal transfer paper sucker manipulator, the flatness finishing device, the humidity detector, the adjustable thermal blower and the thermal transfer press head are all provided with a visual monitor.
The thermal transfer paper sucker robot hand is provided with a vacuum sucker.
Further, a cloth code printing method for the personalized clothing production process is characterized by comprising the following steps:
(A1) the loading and unloading manipulator transports the cloth of the personalized clothes at any production stage to a loading platform, and a cloth scanning device scans the shape of the cloth in the moving process of the loading platform;
(A2) the cloth of the feeding platform is conveyed to the working platform, the flatness finishing device smoothes the cloth, and the magnetic clamping device fixes the cloth;
(A3) the humidity detector moves to a designated code printing area of the cloth through coordinates generated by the system to detect the humidity, and if the moisture content of the cloth is kept above 6.5%, the moisture content of the area is reduced by using an adjustable heat blower;
(A4) the flatness detector moves to a cloth appointed code printing area through coordinates generated by the system to detect the flatness, and if the cloth flatness does not meet the imprinting requirement, the flatness arrangement device is used for smoothing the cloth in the area;
(A5) the thermal transfer paper sucking disc robot grips the thermal transfer paper at the thermal transfer paper receiving and releasing position, the thermal transfer paper sucking disc robot moves to the specified position of the cloth through the coordinate generated by the system and places the thermal transfer paper on the surface with the code, and the thermal transfer paper is contacted with the cloth;
(A6) the cylindrical pressure head block and the cloth protection block of the thermal transfer printing pressure head are matched with each other to form a shape required by the code of a cloth appointed area, the cylindrical pressure head block moves to a cloth appointed position through a coordinate generated by a system, after the cylindrical pressure head block is contacted with cloth, the cloth protection block applies pressure along the direction vertical to the axial direction of the slender rod, and the cylindrical pressure head block applies pressure to the surface of thermal transfer printing paper along the axial direction of the slender cylinder under the humidity and temperature control conditions to thermally transfer the code to the cloth;
(A7) after the thermal transfer printing is finished, a thermal transfer printing paper sucking disc robot hand takes away the thermal transfer printing paper from the cloth designated position and places the thermal transfer printing paper at a thermal transfer printing paper collecting and releasing position for recycling;
(A8) and the unloading loading and unloading manipulator conveys the processed cloth to an unloading platform.
Preferably, the cloth code generation, the storage and transmission of the cloth code data and the cloth code process route information involved in the steps are all provided by a specially matched cloth code and tracking management system.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the cloth coding device for the personalized clothing production process provided by the invention receives the information of the matched cloth codes and the tracking management system in real time, realizes the identification of each personalized cloth with different materials, sizes and the like by clothing manufacturers, prints the codes at corresponding positions, and reads data from a database by scanning the codes by a machine in the later period, so that cloth processing information is obtained, the enterprise management mode is optimized, and the enterprise management efficiency is improved.
2. The cloth coding device for the personalized clothing production process, provided by the invention, creatively adds the movable pressure head with a changeable shape aiming at the actual situation of unmanned operation, can combine and change the shape according to the cloth coding requirement, and meets the printing requirements of various shape codes of cloth with different sizes and styles. The cylindrical pressure head block and the cloth protection block of the thermal transfer printing pressure head are matched with each other to form the shape required by the cloth appointed area code, the combination of the shapes of the cylindrical pressure head block can be carried out according to the code requirement, the cylindrical pressure head block can also be replaced by cylinder pressure head blocks with other cross section shapes, the cloth protection block can be composed of a plurality of slender rods with rectangular cross sections distributed in at least three directions according to the requirement, and also can be composed of slender rods with other cross section shapes, and the flexibly combined shape can adapt to the code shapes of various shapes. The cylindrical pressure head block can accurately move right above the corresponding coding area according to the setting of the cloth coding printing position, and the accurate positioning of the printing area is realized. The design of the cloth protection block can also effectively protect a non-coding printing area of the cloth from being influenced by a printing process, and inhibit the disordered diffusion of the pigment on the transfer paper to the non-coding area, so that the pigment is concentrated in the coding printing area, and the coding quality of printing is ensured.
3. The cloth code printing method for the personalized clothing production process provided by the invention has the advantages that the printing of the code is ensured in multiple directions by carrying out the integral design from the whole printing process. Firstly, a cloth identification function is added, the cloth is identified through a cloth scanning device, and a code printing area and a code shape are determined according to a set scheme; secondly, the auxiliary function of the cloth code printing is added, the cloth is ensured to be in a flat state in the whole process through a flatness device, and the optimal temperature and humidity conditions of the code printing area are monitored and controlled through a temperature and humidity monitoring and controlling device, so that the printing process of the thermal transfer paper is in the optimal required range, and the code printing quality is ensured; and thirdly, due to the arrangement of the visual monitor, the information of each key link is accurately stored and transmitted in real time, so that the code can be quickly and accurately printed on any cloth with an individualized shape and style at a set position, key steps in the printing process are tracked and recorded, and the production efficiency and the printing quality can be improved.
Drawings
Fig. 1 is a schematic structural diagram of a cloth encoding apparatus for a personalized clothing production process according to an embodiment.
Fig. 2 is a schematic diagram of a rectangular structure of a thermal transfer press head of a fabric coding device for a personalized garment production process according to an embodiment.
Fig. 3 is a schematic view of a triangular structure of a thermal transfer press head of a fabric coding device for a personalized garment production process according to an embodiment.
Fig. 4 is a schematic view of the octagonal structure of the thermal transfer press head of the cloth coding device for the personalized garment production process according to the embodiment.
In the figure: the method comprises the following steps of 1-a humidity detector, 2-an adjustable heat blower, 3-a heat transfer paper sucker manipulator, 4-a heat transfer press head, 5-a flatness detector, 6-a heat transfer paper receiving and releasing position, 7-a flatness finishing device, 8-a cloth scanning device, 9-a feeding platform, 10-a feeding, loading and unloading manipulator, 10-1-an unloading, loading and unloading manipulator, 11-a magnetic clamping device, 12-a working platform, 13-an unloading platform, 14-a cylindrical press head block, 15-a cloth protection block, 16-a cloth protection block supporting structure, 17-a bearing disc, 18-a visual monitor, 19-a temperature detection device, 20-a laser emitter and 21-a vacuum sucker.
Detailed description of the invention
The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited thereto.
Referring to fig. 1, a cloth encoding apparatus for a personalized clothing production process, comprising: the device comprises a feeding mechanism, a positioning and clamping mechanism, a humidity detection mechanism, a flatness detection mechanism, a thermal transfer paper collecting and releasing mechanism, a coding thermal transfer mechanism and a discharging mechanism; the feeding mechanism comprises a feeding platform 9, a cloth scanning device 8 and a feeding loading and unloading manipulator 10; the positioning and clamping mechanism comprises a working platform 12 and a magnetic clamping device 11; the humidity detection mechanism comprises a humidity detector 1 and an adjustable heat blower 2; the flatness detection mechanism comprises a flatness detector 5 and a flatness sorting device 7; the thermal transfer paper collecting and releasing mechanism comprises a thermal transfer paper collecting and releasing position 6 and a thermal transfer paper sucker manipulator 3; the coding thermal transfer printing mechanism is provided with a thermal transfer printing pressure head 4; the discharging mechanism comprises a discharging platform 13 and a discharging loading and unloading manipulator 10-1. The feeding platform 9, the working platform 12 and the discharging platform 13 are sequentially connected in front and back; the humidity detection mechanism, the flatness detection mechanism, the thermal transfer paper retraction mechanism and the coding thermal transfer mechanism are all arranged on two sides of the working platform, and can freely move above the working platform through the mechanical telescopic mechanism to complete corresponding functions and actions.
Referring to fig. 2, preferably, the thermal transfer press head 4 includes a carrier plate 17, a cylindrical press head block 14, a cloth protection block support structure 16, and a cloth protection block 15. The combined shape of the cylindrical pressure head blocks 14 is rectangular, and the corresponding cloth protection blocks 15 are a plurality of slender rods with rectangular cross sections distributed in four directions.
Preferentially, the cylindrical pressing head block 14 can be freely combined into a required shape, the cylindrical pressing head block 14 and the cloth protection block 15 are mutually matched for use, the cylindrical pressing head block 14 comprises a plurality of heatable elongated cylinders, the elongated cylinders can move along the axial direction and can be freely combined into a plane with a required shape for cloth coding at the end part, the cloth protection block 15 is formed by a plurality of elongated rods with rectangular cross sections distributed in at least three directions, the elongated rods penetrate through the cloth protection block supporting structure 16 and can move along the axial direction, a cloth protection area is correspondingly combined according to the shape of the cylindrical pressing head block 14, the middle part of the cloth protection block 15 is an opening corresponding to the cylindrical pressing head block 14, and the opening is used for the cylindrical pressing head block 14 to pass through.
It should be noted that, a whole cloth needs to be divided into a plurality of regions, the divided regions have different sizes, the size and shape of the code to be thermally transferred need to be selected, and the corresponding thermal transfer press head 4 needs to be adjusted accordingly. Referring to fig. 3, the thermal transfer press head 4 scans the plane of the shape required by the cloth code, the cylindrical press head blocks 14 are freely combined into a triangle, and the cloth protection block 15 is combined therewith and divided into three areas to protect the cloth. Referring to fig. 4, the thermal transfer press head 4 scans a plane of a shape required by the cloth code, the cylindrical press head block 14 is freely combined into an octagon, and the cloth protection block 15 is also combined into eight regions to protect the cloth. The plane of the shape required by the cloth code is not limited to the three examples, and the thermal transfer press head 4 can be perfectly combined for the planes of circles, pentagons and other irregular shapes. The cloth protection block 15 is arranged to prevent the diffusion of the coding dye from affecting the cloth of a non-target area in the thermal transfer process, so as to pollute the surface of the cloth; meanwhile, the cloth protection block 15 can also play a role in guiding and fixing the cylindrical pressure head block 14, so that the stability of the cylindrical pressure head block 14 during working is improved, and the heat transfer quality is improved.
The thermal transfer ram 4 is provided with a temperature detection device 19. The temperature detection device is used for detecting the temperature of the cloth surface at the end part of the thermal transfer press head in the pressing process.
It should be noted that the quality of the thermal transfer encoding is greatly affected by the temperature. The temperature fed back by the temperature detection device 19 monitors the working temperature in real time, adjusts the output power in real time, improves the heat transfer printing quality and avoids damaging the material of the cloth.
The non-inductive codes printed on the thermal transfer paper are printed by adopting a water-based environment-friendly material.
The codes are formed by combining the aqueous environment-friendly material with the cloth through thermal transfer printing sublimation and permeation into the cloth fibers, and the touch of human skin to the non-inductive codes can be ignored; the water-based environment-friendly material is completely nontoxic and has no irritation to skin.
A laser emitter 20 is arranged above the working platform 12.
It should be noted that the laser emitter 20 is used for detecting the vertical position of the cloth, and the cloth position can be adjusted by lifting the working platform 12 if the cloth position does not meet the requirement due to the difference in ductility of the cloth made of various materials.
The loading and unloading manipulator 10, the thermal transfer paper sucker manipulator 3, the flatness finishing device 7, the humidity detector 1, the adjustable thermal blower 2 and the thermal transfer press head 4 are all provided with a visual monitor 18. The visual monitor can be used for a console worker to monitor the whole process in real time or store data of the historical operation process of the key part when needed for later calling. The visual monitor 18 may also be used to identify the position of the machine relative to the cloth. If the machine does not reach the designated position, the system automatically adjusts the position of the machine through information fed back by the visual monitor 18.
The thermal transfer paper suction cup robot 3 is provided with a vacuum suction cup 21.
It should be noted that the vacuum chuck 21 is used for the thermal transfer paper chuck robot 3 to fix the thermal transfer paper, so as to ensure that the thermal transfer paper can be accurately placed at a specified position.
Further, a cloth code printing method for the personalized clothing production process is characterized by comprising the following steps:
(A1) the loading, unloading and mechanical arm 10 transports the cloth of the personalized clothes at any production stage to the loading platform 9, and the cloth scanning device 8 scans the shape of the cloth in the moving process of the loading platform 9;
it should be noted that, after the scanned cloth shape is input into the system, a cartesian coordinate system is established with the geometric center of the cloth shape as the origin, the system intelligently divides the cloth to be processed and cut into regions, and each region automatically generates the coordinates of the geometric center, which is convenient for the identification and positioning of other machines.
(A2) The material loading and unloading manipulator 10 transports the cloth placed on the material loading platform 9 to the working platform 12, the flatness arranging device 7 smoothes the cloth, and the magnetic clamping device 11 fixes the cloth.
(A3) In the coding printing process, the humidity of the cloth is very critical to the printing quality of the thermal transfer printing codes, when the humidity is lower than 6.5%, the printing effect is the best, the humidity detector 1 moves to a specified area of the cloth through a coordinate generated by a system to detect the humidity, and if the moisture content of the cloth is kept above 6.5%, the moisture content of the area is reduced by using the adjustable heat blower 2; after the heat-adjustable blower 2 is used, the humidity detector 1 is used for testing the target cloth, if the moisture content of the cloth is still higher, the steps are repeated until the moisture content of the cloth is kept below 6.5%.
(A4) The flatness detector 5 moves to a cloth designated area through coordinates generated by the system to detect flatness, and if the cloth flatness does not meet the imprinting requirement, the flatness arrangement device 7 is used for smoothing the cloth in the area; after the flatness sorting device 7 is used, the target cloth is tested by using the flatness detector 5, and if the flatness of the cloth does not meet the requirement, the steps are repeated until the requirement is met.
(A5) The thermal transfer paper sucker robot 3 grabs the thermal transfer paper at the thermal transfer paper receiving and releasing position 6, the thermal transfer paper sucker robot 3 moves to a cloth designated position through coordinates generated by a system and places the cloth, and the thermal transfer paper on the side with the code is in contact with the cloth; the thermal transfer paper sucker robot 3 can rotate the sucker to adjust the code placing direction.
(A6) The cylindrical pressure head block 14 and the cloth protection block 15 of the thermal transfer printing pressure head 4 are matched with each other to form a shape required by the cloth appointed region code, the coordinate generated by the system is moved to a cloth appointed position, after the cloth protection block 15 is contacted with the cloth, the cloth protection block 15 applies pressure along the direction vertical to the axial direction of the slender rod, and the cylindrical pressure head block 14 applies pressure to the surface of the thermal transfer printing paper along the axial direction of the slender rod under the humidity and temperature control condition to thermally transfer the code to the cloth; the temperature detection device 19 monitors in real time and feeds back to the system in real time to adjust the output power in real time. In the process, the cylindrical press head block 14 can be contacted with the cloth through the middle opening of the cloth protection block 15 all the time, the position of the cylindrical press head block 14 is limited by the cloth protection block 15, on one hand, the positioning of a code printing area is ensured, on the other hand, the diffusion of the pigment of the water-based environment-friendly material to the cloth outside a non-code area in the process of transferring the heat transfer paper to the cloth after the heat transfer paper is heated and pressed is inhibited through the pressure of the cloth around the code printing area, and meanwhile, the printing quality of the code is strengthened in reverse.
(A7) After the thermal transfer printing is finished, the thermal transfer printing paper is taken away from the cloth designated position by the thermal transfer printing paper sucker robot hand 3 and placed to the thermal transfer printing paper storage position 6 for recycling.
(A8) The unloading and loading manipulator 10-1 transports the processed cloth to the unloading platform 13.
Preferably, the cloth code generation, the storage and transmission of the cloth code data and the cloth code process route information involved in the steps are all provided by a specially matched cloth code and tracking management system.
The two-dimensional code or the bar code is thermally transferred to each piece of cloth, so that each piece of cloth has a unique identification number, and the processing data is recorded by using the codes and uploaded to a factory database in real time. The non-sensing code can display cloth information such as cloth in-factory information, cloth basic information, cloth preset production process data, cloth processed process data, clothes library detection data and the like of the cloth through a database provided by the cloth coding and tracking management system. In the actual production process, workers in enterprises often need to train the operators for a long time, and the problem cannot be solved by implementing an effective method in a short time. After the equipment of the invention prints the codes, the information of the whole process route, the processed route and the next processing route of the single cloth can be systematically displayed by scanning the codes of the single cloth by a machine. The mode of reading the factory database by using codes gives the prompt of a processing process route and a next processing route to staff, greatly reduces the processing burden of workers, and can improve the processing quality of cloth due to standardized processing. Each cloth with a specific shape can be accurately printed and coded at a corresponding proper position, and the coded information can be updated in real time along with the completion of each processing flow, so that workers can know the processing state of the cloth in time, and once a problem occurs in the process, the problem source can be traced in time, the process can be improved, and further loss is avoided.
The above examples are preferred embodiments of the present invention, but the present invention is not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be construed as equivalents thereof, and they are included in the scope of the present invention.
Claims (10)
1. A fabric coding apparatus for a personalized garment production process, comprising: the device comprises a feeding mechanism, a positioning and clamping mechanism, a humidity detection mechanism, a flatness detection mechanism, a thermal transfer paper collecting and releasing mechanism, a coding thermal transfer mechanism and a discharging mechanism; the feeding mechanism comprises a feeding platform, a cloth scanning device and a feeding loading and unloading manipulator; the positioning and clamping mechanism comprises a working platform and a magnetic clamping device; the humidity detection mechanism comprises a humidity detector and a heat-adjustable blower; the flatness detection mechanism comprises a flatness detector and a flatness sorting device; the thermal transfer paper collecting and releasing mechanism comprises a thermal transfer paper collecting and releasing position and a thermal transfer paper sucker robot hand; the coding thermal transfer printing mechanism is provided with a thermal transfer printing pressure head; the discharging mechanism comprises a discharging platform and a discharging loading and unloading manipulator; the feeding platform, the working platform and the discharging platform are sequentially connected in front and back; humidity detection mechanism, roughness detection mechanism, thermal transfer paper receive and release mechanism and code thermal transfer mechanism all locate the work platform both sides.
2. The fabric coding apparatus of claim 1, wherein the thermal transfer press comprises a carrier plate, a cylindrical press head block, a fabric protection block support structure, and a fabric protection block.
3. The cloth coding apparatus for personalized clothing production process as claimed in claim 2, wherein the cylindrical pressing head block and the cloth protection block are used in cooperation, the cylindrical pressing head block comprises a plurality of heatable elongated cylinders, the elongated cylinders can move along the axial direction and can freely combine into a plane of a required shape for cloth coding at the end, the cloth protection block comprises a plurality of elongated rods with rectangular cross section distributed in at least three directions, the elongated rods pass through the cloth protection block supporting structure, the elongated rods can move along the axial direction and correspondingly combine into a cloth protection area according to the shape of the cylindrical pressing head block, the middle part of the cloth protection block is an opening corresponding to the cylindrical pressing head block, and the opening is used for the cylindrical pressing head block to pass through.
4. The fabric coding device for the personalized garment production process as recited in claim 1, wherein the thermal transfer press head is provided with a temperature detection device.
5. The fabric coding device for the personalized clothing production process, according to claim 1, wherein the non-sensible code printed on the thermal transfer paper is printed by using an aqueous environment-friendly material.
6. The fabric coding device for the personalized clothing production process as claimed in claim 1, wherein a laser emitter is provided above the working platform.
7. The fabric coding device for the personalized clothing production process according to claim 1, wherein the loading and unloading manipulator, the thermal transfer paper sucker manipulator, the flatness finishing device, the humidity detector, the adjustable thermal blower and the thermal transfer press head are all provided with a visual monitor.
8. The fabric coding device for personalized garment production process according to claim 1, wherein the thermal transfer paper suction cup robot is provided with vacuum suction cups.
9. A cloth code printing method for a personalized garment production process is characterized by comprising the following steps:
(A1) the loading and unloading manipulator transports the cloth of the personalized clothes at any production stage to a loading platform, and a cloth scanning device scans the shape of the cloth in the moving process of the loading platform;
(A2) the cloth placed on the feeding platform is conveyed to the working platform, the flatness finishing device smoothes the cloth, and the magnetic clamping device fixes the cloth;
(A3) the humidity detector moves to a designated code printing area of the cloth through coordinates generated by the system to detect the humidity, and if the moisture content of the cloth is kept above 6.5%, the moisture content of the area is reduced by using an adjustable heat blower;
(A4) the flatness detector moves to a cloth appointed code printing area through coordinates generated by the system to detect the flatness, and if the cloth flatness does not meet the imprinting requirement, the flatness arrangement device is used for smoothing the cloth in the area;
(A5) the thermal transfer paper sucker robot hand grabs the thermal transfer paper at the thermal transfer paper receiving and releasing position, moves to the cloth designated position through the coordinate generated by the system and places the cloth, and contacts the surface of the thermal transfer paper with the code with the cloth;
(A6) the cylindrical pressure head block of the thermal transfer printing pressure head is matched with the cloth protection block to form a shape required by the code of the cloth appointed area, the cylindrical pressure head block moves to the cloth appointed position through the coordinates generated by the system, and after the cylindrical pressure head block is contacted with the cloth, the cylindrical pressure head block applies pressure to the surface of the thermal transfer printing paper along the axial direction of the slender cylinder under the humidity and temperature control condition to thermally transfer the code to the cloth;
(A7) after the thermal transfer printing is finished, a thermal transfer printing paper sucking disc robot hand takes away the thermal transfer printing paper from the cloth designated position and places the thermal transfer printing paper at a thermal transfer printing paper collecting and releasing position for recycling;
(A8) and the unloading loading and unloading manipulator conveys the processed cloth to an unloading platform.
10. The cloth code printing method for the personalized clothing production process according to claim 9, wherein the cloth code generation, the storage and transmission of the cloth code data and the cloth code process route information involved in the step are provided by a specially matched cloth code and tracking management system.
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| CN2743133Y (en) * | 2004-02-24 | 2005-11-30 | 郑州纺织机械股份有限公司 | Printing unit automatic control device possessing liquid crystal contact screen monitor |
| CN203766236U (en) * | 2014-01-21 | 2014-08-13 | 广东天元印刷有限公司 | Packaging box printing device |
| CN205113873U (en) * | 2015-11-18 | 2016-03-30 | 常州豪润包装材料股份有限公司 | Sign indicating number and heat -transfer seal all -in -one are spouted in wrapping bag |
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| CN108215460A (en) * | 2018-01-10 | 2018-06-29 | 江苏工程职业技术学院 | A kind of heat transfer machine and its application method of clothes manufacture |
| US11046068B2 (en) * | 2018-02-26 | 2021-06-29 | Fanatics, Inc. | Direct-to-transfer printing system and process, and components and ASR system therefor |
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2019
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