CN110666868B - Broccoli cut-block coring production line with similar-cone cutting track - Google Patents

Broccoli cut-block coring production line with similar-cone cutting track Download PDF

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Publication number
CN110666868B
CN110666868B CN201910954387.7A CN201910954387A CN110666868B CN 110666868 B CN110666868 B CN 110666868B CN 201910954387 A CN201910954387 A CN 201910954387A CN 110666868 B CN110666868 B CN 110666868B
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China
Prior art keywords
cutting
connecting rod
conveying
block
fixed
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CN201910954387.7A
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Chinese (zh)
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CN110666868A (en
Inventor
陈建能
周赟
陈天龙
武传宇
杜小强
周彬松
张雪恒
宗燕宇
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Publication of CN110666868A publication Critical patent/CN110666868A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B26D3/20Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like using reciprocating knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/14Crank and pin means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/20Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
    • B26D5/26Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed wherein control means on the work feed means renders the cutting member operative
    • B26D5/28Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed wherein control means on the work feed means renders the cutting member operative the control means being responsive to presence or absence of work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614Means for mounting the cutting member
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)

Abstract

The invention discloses a broccoli cut-block coring production line with a similar conical cutting track. The traditional broccoli block cutting and coring device is easy to cause incomplete blocking of the middle part of the rhizome or excessive cutting of the periphery of the rhizome. The blanking device comprises a rack, a conveying assembly, a blanking assembly, a cutting assembly and a guide-out plate. The blanking assembly adopts a crank-slider mechanism to realize that the cutting assembly reaches the cutting position of the broccoli and the blanking position of the broccoli rhizome; the cutting block assembly adopts two groups of sliding block rocker mechanisms and double rocker mechanisms, so that the blade edges of the two connecting rod cutters complete a quasi-conical track, uniform and thorough partitioning of broccoli is realized, and excessive cutting of the periphery of roots and stems is avoided; the crank block type blanking assembly is combined with the first-order non-circular gear pair transmission of the conveying assembly, linkage action of conveying the broccoli and positioning the cutting assembly is completed through one power source, efficiency and reliability are high, and meanwhile the requirements that conveying speed of the broccoli on a conveying chain plate is low and conveying speed of other conveying moments is high during cutting are met.

Description

Broccoli cut-block coring production line with similar-cone cutting track
Technical Field
The invention belongs to the technical field of vegetable slicing machinery, and particularly relates to a broccoli slicing and coring production line with a similar conical cutting track.
Background
The broccoli is popular because of its rich nutritive and medicinal value. In the prior art, broccoli cutting is generally manually operated; the broccoli is shaped like a cone, and the middle parts of the buds are densely distributed. The existing broccoli slicing device mostly has the problems of uneven slicing and lower slicing efficiency. For the enterprises engaged in broccoli dicing and packaging, the uniformity and effect of dicing still need to be further improved, the intelligent degree is improved, and the manual investment is reduced.
The patent of application No. 201711374103.4 discloses a broccoli continuous cutting and coring device, which comprises a frame, a guide device, a conveying device, an isolating device, a cutting knife, an arc guide plate and a cutting device. The cutting block assembly comprises an opening and closing push rod, a mounting pipe, a hinge block and a hemispherical blade; the circular movement and the closed cut-in of the dicing cutter are realized simultaneously by one power source; before the rootstocks are cut off, the buds are cut by a flower cutting knife. The method comprises the steps of slicing broccoli rhizome by a semicircular blade of a fixed hinge joint; because the broccoli rhizome part is similar to a cone, the adoption of the semicircular blade with the fixed hinge point can inevitably cause incomplete blocking of the middle part of the broccoli rhizome or excessive cutting of the periphery of the rhizome.
Therefore, it is very important to design a broccoli block and core removing production line which is uniform and thorough in block cutting and can be operated continuously.
Disclosure of Invention
The invention aims to provide a broccoli cut-block coring production line with a similar conical cutting track, which has the characteristics of continuous cutting and uniform cut-block size, improves the production efficiency and greatly reduces the production cost.
The blanking device comprises a rack, a conveying assembly, a blanking assembly, a cutting assembly and a guide-out plate.
The conveying assembly comprises a first input shaft, a second input shaft, a driven shaft, a conveying driving chain wheel, a conveying driven chain wheel, a conveying chain plate, a tray, a first synchronous belt wheel, a second synchronous belt wheel, a synchronous belt, a driving non-circular gear, a driven non-circular gear, a driving shaft and a stepping motor; the first synchronous belt wheel and the second synchronous belt wheel are equal in size; one end of the rack, the first input shaft and the second input shaft form a revolute pair, and the other end of the rack and the driven shaft form a revolute pair; the conveying driving chain wheel is fixed on the second input shaft; the conveying driven chain wheel is fixed on the driven shaft; the conveying chain plate is connected with the conveying driving chain wheel and the conveying driven chain wheel; a plurality of trays which are arranged at equal intervals are fixed on the conveying chain plate; the first synchronous belt wheel and the driving non-circular gear are both fixed on the first input shaft; the second synchronous belt wheel is fixed on the driving shaft and is connected with the first synchronous belt wheel through a synchronous belt; the driven non-circular gear is fixed on the second input shaft and is meshed with the driving non-circular gear; both ends of the driving shaft are supported on the frame through bearings; the driving shaft is connected with the stepping motor through a chain transmission mechanism; the guide-out plate is obliquely arranged at the top of the conveying chain plate and is fixed on the frame.
The blanking assembly comprises a first connecting rod, a second connecting rod, a guide rail supporting frame, a first linear guide rail, a first sliding block, a cutting supporting frame, a first sensor and a second sensor. One ends of two first connecting rods symmetrically arranged at two sides of the conveying chain plate are respectively fixed with two ends of the driving shaft; one end of each of the two second connecting rods is hinged with the other end of each of the two first connecting rods, and the other end of each of the two second connecting rods is hinged with the two sides of the cutting support frame; two guide rail support frames symmetrically arranged at two sides of the conveying chain plate are both fixed with the frame, and a first linear guide rail is fixed on the top inclined plane of each guide rail support frame; the two first linear guide rails are symmetrically arranged at two sides of the conveying chain plate; each first linear guide rail and the two first sliding blocks form a sliding pair; the bottom end of the cutter supporting frame is fixed with the four first sliding blocks; the first sensor and the second sensor are fixed on the same side of the rack, the central connecting line of the first sensor and the second sensor is parallel to the first linear guide rail, the position of the second sensor is higher than that of the driving shaft, and the position of the first sensor is lower than that of the driving shaft; in an initial state, the hinged shafts of the first connecting rod and the second connecting rod are aligned with the second sensor, and the dicing assembly is positioned right above the guide plate; under the state that the first connecting rod rotates for half a period, a hinge shaft of the first connecting rod and a hinge shaft of the second connecting rod are aligned with the first sensor, and the cutting assembly is positioned right above one of the trays; the first connecting rod rotates for one period, and the conveying length of the conveying chain plate is the center distance between two adjacent trays.
The cutting block assembly comprises a cylinder, a cutter mounting frame, a second linear guide rail, a second sliding block, a connecting rod hinging block, a first cutting block connecting rod, a second cutting block connecting rod, a third cutting block connecting rod and a connecting rod cutter. The cylinder body of the cylinder is fixed on the top of the cutting block supporting frame; the cutter mounting frame is fixed with the cutting block supporting frame; the second linear guide rail is fixed on the cutting block support frame, is parallel to a piston rod of the air cylinder and is not coplanar; the second sliding block and the second linear guide rail form a sliding pair and are fixed with a piston rod of the cylinder; the connecting rod hinge block is fixed with the second sliding block; one ends of two first connecting rods of the cutting blocks, which are symmetrically arranged at two sides of the second linear guide rail, are hinged with the connecting rod hinge block, and the other ends of the two first connecting rods of the cutting blocks are respectively hinged with the middle part of one second connecting rod of the cutting blocks; one end of each of the second connecting rods of the two cutting blocks is hinged with the second linear guide rail, and the other end of each of the second connecting rods is hinged with one end of the cutter handle part of one connecting rod cutter; one end of each of the third connecting rods of the two cutting blocks is hinged with the cutter mounting frame, and the other end of each of the third connecting rods of the two cutting blocks is hinged with the other end of the cutter handle part of one connecting rod cutter; the two connecting rod cutters are symmetrically arranged on two sides of the second linear guide rail; the blade edges of the two connecting rod cutters are oppositely arranged.
When the first sensor detects the hinge shaft of the first connecting rod and the second connecting rod, the controller receives a detection signal of the first sensor and controls the push rod of the air cylinder to push out; when the second sensor detects the hinge shaft with the second connecting rod, the controller receives a detection signal of the second sensor and controls the push rod of the air cylinder to retract.
Furthermore, the position of the side wall of the tray close to the bottom is a conical surface with a cross section gradually reduced from top to bottom, or the bottom surface of the tray is an arc surface.
Furthermore, the two supporting plates are symmetrically arranged on two sides of the conveying chain plate; the adjusting groove arranged on the supporting plate is connected with the through hole arranged on the top of the frame through a bolt, and the upper surface of the supporting plate is contacted with the inner side surface of the upper plane section of the conveying chain plate.
Further, the chain transmission mechanism comprises a transmission driving chain wheel, a chain and a transmission driven chain wheel; the transmission driving chain wheel is fixed on an output shaft of the stepping motor, and the transmission driven chain wheel is fixed on the driving shaft and is connected with the transmission driving chain wheel through a chain.
Furthermore, the driving non-circular gear and the driven non-circular gear are both first-order non-circular gears.
Furthermore, the inclined angle of the top inclined plane of the rack is 30-40 degrees.
Further, when the block cutting assembly is positioned right above the tray, the conveying speed of the conveying chain plate is less than 40% of the highest conveying speed in the whole conveying period.
Further, the blade of the connecting rod cutter is an arc-shaped surface.
Furthermore, the blade edges of the two connecting rod cutters move to realize a similar conical track.
The invention has the beneficial effects that:
1. the blanking assembly adopts a crank-slider mechanism, so that the cutting assembly can reach two required working positions with different heights: the cutting position of broccoli and the blanking position of broccoli rootstock; the cutting block assembly adopts two groups of symmetrically arranged sliding block rocker mechanisms and double rocker mechanisms, so that the blade edges of the two connecting rod cutters complete a quasi-conical track, the broccoli is uniformly and thoroughly partitioned, and the excessive cutting of the periphery of roots and stems is avoided.
2. The invention adopts the crank block type blanking assembly and the first-order non-circular gear pair transmission of the conveying assembly to complete the linkage action of conveying the broccoli and positioning the cutting assembly by one power source, realizes continuous cutting, has higher efficiency and reliability, and simultaneously meets the requirements of very low conveying speed of the broccoli on a conveying chain plate and higher conveying speed of the broccoli on the conveying chain plate at the rest conveying moments during cutting.
Drawings
FIG. 1 is a perspective view of the overall construction of the present invention;
FIG. 2 is a perspective view of the construction of the delivery assembly of the present invention;
FIG. 3 is a side view of the construction of the transfer assembly of the present invention;
FIG. 4 is a perspective view of the blanking assembly of the present invention;
FIG. 5 is a schematic view of the dicing assembly of the present invention with two link cutters separated;
FIG. 6 is a schematic view of the construction of the cutter block assembly of the present invention with the two link cutters closed;
FIG. 7 is a schematic view of the pitch curve engagement of the driving non-circular gear with the driven non-circular gear in accordance with the present invention;
FIG. 8 is a timing diagram of the transport assembly and the blanking assembly of the present invention;
FIG. 9 is a position view of the dicing station of the present invention;
FIG. 10 is a position view of the blanking station of the present invention;
fig. 11 is a comparison of a conical trajectory of the blade edge of the connecting rod cutter of the present invention with a conventional spherical trajectory.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
As shown in figure 1, the broccoli cut-block coring production line with the cone-like cutting track comprises a frame 1, a conveying assembly 2, a blanking assembly 3, a cut-block assembly 4 and a guide-out plate 5.
As shown in fig. 2 and 3, the conveying assembly 2 includes a first input shaft 19, a second input shaft 20, a driven shaft 18, a conveying driving sprocket 14, a conveying driven sprocket 15, a conveying chain plate 13, a pallet 11, a pallet 12, a first synchronous pulley 8, a second synchronous pulley 10, a synchronous belt 9, a driving non-circular gear 6, a driven non-circular gear 7, a driving shaft 16 and a stepping motor 17; the first synchronous pulley 8 and the second synchronous pulley 10 are equal in size; one end of the frame 1, the first input shaft 19 and the second input shaft 20 form a rotating pair, and the other end and the driven shaft 18 form a rotating pair; the conveying driving sprocket 14 is fixed on the second input shaft 20; the conveying driven chain wheel 15 is fixed on a driven shaft 18; the conveying chain plate 13 is connected with a conveying driving chain wheel 14 and a conveying driven chain wheel 15; a plurality of trays 11 which are arranged at equal intervals are fixed on the conveying chain plate 13; the position of the side wall of the tray 11 close to the bottom is a conical surface with a gradually reduced cross section from top to bottom, or the bottom surface of the tray 11 is an arc surface; the two supporting plates 12 are symmetrically arranged at two sides of the conveying chain plate 13; an adjusting groove arranged on the supporting plate 12 is connected with a through hole arranged at the top of the frame 1 through a bolt, and the upper surface of the supporting plate 12 is contacted with the inner side surface of the upper plane section of the conveying chain plate 13; the first synchronous pulley 8 and the driving non-circular gear 6 are both fixed on a first input shaft 19; the second synchronous belt wheel 10 is fixed on the driving shaft 16 and is connected with the first synchronous belt wheel 8 through a synchronous belt 9; the driven non-circular gear 7 is fixed on the second input shaft 20 and is meshed with the driving non-circular gear 6; both ends of the driving shaft 16 are supported on the frame 1 through bearings; the driving shaft 16 is connected with the stepping motor 17 through a chain transmission mechanism; the chain transmission mechanism comprises a transmission driving chain wheel, a chain and a transmission driven chain wheel; the driving chain wheel is fixed on the output shaft of the stepping motor 17, and the driven chain wheel is fixed on the driving shaft 16 and connected with the driving chain wheel through a chain. The leading-out plate 5 is obliquely arranged on the top of the conveying chain plate 13 and is fixed on the frame 1.
As shown in fig. 4, the blanking assembly 3 includes a first link 21, a second link 22, a rail support 26, a first linear rail 25, a first slider 24, a dicing support 23, a first sensor 27, and a second sensor 28. One ends of two first connecting rods 21 symmetrically arranged at two sides of the conveying chain plate 13 are respectively fixed with two ends of the driving shaft 16; one end of each of the two second connecting rods 22 is hinged to the other end of each of the two first connecting rods 21, and the other end of each of the two second connecting rods is hinged to both sides of the dicing support frame 23; two guide rail support frames 26 symmetrically arranged at two sides of the conveying chain plate 13 are both fixed with the frame 1, and a first linear guide rail 25 is fixed on the top inclined plane of each guide rail support frame 26; the two first linear guide rails 25 are symmetrically arranged at two sides of the conveying chain plate 13; each first linear guide rail 25 and two first sliding blocks 24 form a sliding pair; the bottom end of the cutter supporting frame 23 is fixed with the four first sliding blocks 24; the first sensor 27 and the second sensor 28 are fixed on the same side of the rack and are used for detecting the in-position signals of the hinge shafts of the first connecting rod 21 and the second connecting rod 22 on the corresponding side; the center line of the first sensor 27 and the second sensor 28 is parallel to the first linear guide 25, the second sensor 28 is located higher than the driving shaft 16, and the first sensor 27 is located lower than the driving shaft 16, so that the first sensor 27 can detect whether the first slider 24 is at the lowest point and the second sensor 28 can detect whether the first slider 24 is at the highest point. In the initial state, the hinge shafts of the first connecting rod 21 and the second connecting rod 22 are aligned with the second sensor 28, and the dicing assembly 4 is positioned right above the guide plate 5; under the state that the first connecting rod 21 rotates for a half period, the hinge shafts of the first connecting rod 21 and the second connecting rod 22 are aligned with the first sensor 27, and the dicing assembly 4 is positioned right above one tray 11; the first connecting rod 21 rotates for one period, and the conveying length of the conveying chain plate 13 is the center distance between two adjacent trays 11.
As shown in fig. 5 and 6, the dicing assembly 4 includes a cylinder 29, a cutter mounting bracket 30, a second linear guide 33, a second slider 31, a link hinge block 32, a dicing first link 34, a dicing second link 35, a dicing third link 36, and a link cutter 37. The cylinder body of the cylinder 29 is fixed on the top of the cutting support frame 23; the cutter mounting frame 30 is fixed with the cutting block supporting frame 23; the second linear guide rail 33 is fixed on the block cutting support frame 23, is parallel to the piston rod of the air cylinder 29 and is not coplanar; the second slide block 31 and the second linear guide rail 33 form a sliding pair and are fixed with a piston rod of the air cylinder 29; the connecting rod hinging block 32 is fixed with the second sliding block 31; one ends of two first cutting block connecting rods 34 symmetrically arranged at two sides of the second linear guide rail 33 are hinged with the connecting rod hinging block 32, and the other ends are respectively hinged with the middle part of one second cutting block connecting rod 35; one end of each of the two second connecting rods 35 is hinged to the second linear guide rail 33, and the other end of each of the two second connecting rods is hinged to one end of the shank of one connecting rod cutter 37; one end of each of the two third connecting rods 36 is hinged to the cutter mounting frame 30, and the other end is hinged to the other end of the handle part of one connecting rod cutter 37; the two connecting rod cutters 37 are symmetrically arranged at two sides of the second linear guide rail 33; the blade of the connecting rod cutter 37 is an arc-shaped surface; the blade edges of the two link cutters 37 are disposed opposite to each other.
As shown in fig. 7 and 8, the driving non-circular gear 6 is meshed with the driven non-circular gear 7; the pitch curve 6-1 of the driving non-circular gear is tangent to the driven non-circular gear 7-1 all the time, and the rotating speed of the driven non-circular gear 7 is realized by changing the transmission ratio; the conveying speed characteristic of the conveying plate chain 13 is finally determined by the driven non-circular gear 7, and the conveying speed of the conveying plate chain 13 can be periodically changed from fast to slow and then from slow to fast through the transmission of the driving non-circular gear 6 and the driven non-circular gear 7; by combining the motion law of the slider-crank mechanism formed by the first connecting rod 21, the second connecting rod 22, the first linear guide rail 25 and the first slider 24, the dicing support frame 23 can be just positioned right above the tray 11 when the conveying speed of the conveying plate chain 13 is in the slowest state.
As shown in fig. 9 and 10, when the first sensor 27 detects the hinge shaft of the first link 21 and the second link 22, the link cutters 37 are located right above the tray 11, and the controller receives the detection signal of the first sensor 27, controls the push rod of the cylinder 29 to push out, and closes the two link cutters 37 to cut off the rhizome of broccoli; when the second sensor 28 detects the hinge shaft with the second link 22, the link cutters 37 are positioned right above the guide plate 5, the controller receives the detection signal of the second sensor 28, the push rod of the cylinder 29 is controlled to retract, and the two link cutters 37 are opened to discharge the roots and stems of broccoli.
As shown in fig. 11, the patent application No. 201711374103.4 discloses a broccoli continuous block and core removing device, wherein the blade edges of two hemispherical blades form a spherical track 37-1 (the track is formed by rotating the two hemispherical blades around a fixed hinged point) when moving, and the broccoli bud one 38-1 and the broccoli bud two 38-2 cannot be completely cut off; according to the invention, the blade cutting edges of the two connecting rod cutters form a similar conical track 37-2 when moving (the track is that the two connecting rod cutters rotate around the movable hinge point, and the movable hinge point is driven by the multi-connecting rod mechanism to move), so that the broccoli bud I38-1 and the broccoli bud II 38-2 can be thoroughly separated, and the function of thoroughly partitioning the broccoli is realized.
The working principle of the invention is as follows:
step one, a stepping motor 17 rotates, and a driving shaft is driven to rotate through a chain transmission mechanism; the driving shaft 16 drives the first input shaft 19 to rotate through the second synchronous pulley 10, the synchronous belt 9 and the first synchronous pulley 8; the first input shaft 19 drives the conveying driving chain wheel 14, the conveying chain plate 13 and the conveying driven chain wheel 15 to move through the driving non-circular gear 6 (first-order non-circular gear) and the driven non-circular gear 7 (first-order non-circular gear), and the tray 11 moves along with the conveying chain plate 13.
Step two, the driving shaft 16 rotates to drive the first connecting rod 21, the second connecting rod 22, the cutting block supporting frame 23, the first sliding block 24 and the first linear guide rail 25 to move, so that the cutting block supporting frame 23 moves linearly in a reciprocating mode along the first linear guide rail 25; when the dicing support frame 23 moves to the lowest point, one tray 11 is conveyed by the conveying link plate 13 to the position right below the dicing assembly 4 at a lower (lower than 40% of the highest) conveying speed in the whole conveying period (as shown in fig. 8, the conveying speed is the corresponding tray conveying speed at the rotation radian pi of the stepping motor, and since the design needs to ensure the transmission characteristic of the non-circular gear, it is difficult to design the conveying speed to be the lowest conveying speed in the whole conveying period), and at this time, the controller receives the detection signal of the first sensor 27.
Step three, the controller controls a push rod of the air cylinder 29 to push out, and drives the second sliding block 31 and the connecting rod hinging block 32 to move downwards along the second linear guide rail 33, so that the first cutting connecting rod 34 and the second cutting connecting rod 35 swing; the second cutting block connecting rod 35 swings to drive the third cutting block connecting rod 36 and the connecting rod cutter 37 to swing; the two link cutters 37 are closed to cut off the roots and stems of the broccoli. Because the cutting block component 3 is composed of two groups of symmetrically arranged sliding block rocker mechanisms (composed of a second linear guide rail 33, a connecting rod hinging block 32, a cutting block first connecting rod 34 and a cutting block second connecting rod 35) and double rocker mechanisms (composed of a second linear guide rail 33, a cutting block second connecting rod 35, a cutting block third connecting rod 36 and a connecting rod cutter 37), the similar conical track of the cutting edge of the two connecting rod cutters 37 is realized.
Step four, when the cutting block supporting frame 23 moves to the highest point, the cutting block assembly 4 is located right above the guide-out plate 5, at the moment, the controller receives a detection signal of the second sensor 28, the push rod of the control cylinder 29 retracts, the second sliding block 31 and the connecting rod hinging block 32 are driven to move upwards along the second linear guide rail 33, and the first cutting block connecting rod 34, the second cutting block connecting rod, the third cutting block connecting rod 36 and the connecting rod cutter 37 are driven to swing; the two link cutters 37 are opened to discharge the cut broccoli rhizome.

Claims (8)

1. The utility model provides a broccoli stripping and core cutting production line with class circular cone cutting orbit, includes frame, conveying component, blanking subassembly, stripping and slicing subassembly and derivation board, its characterized in that: the conveying assembly comprises a first input shaft, a second input shaft, a driven shaft, a conveying driving chain wheel, a conveying driven chain wheel, a conveying chain plate, a tray, a first synchronous belt wheel, a second synchronous belt wheel, a synchronous belt, a driving non-circular gear, a driven non-circular gear, a driving shaft and a stepping motor; the first synchronous belt wheel and the second synchronous belt wheel are equal in size; one end of the rack, the first input shaft and the second input shaft form a revolute pair, and the other end of the rack and the driven shaft form a revolute pair; the conveying driving chain wheel is fixed on the second input shaft; the conveying driven chain wheel is fixed on the driven shaft; the conveying chain plate is connected with the conveying driving chain wheel and the conveying driven chain wheel; a plurality of trays which are arranged at equal intervals are fixed on the conveying chain plate; the first synchronous belt wheel and the driving non-circular gear are both fixed on the first input shaft; the second synchronous belt wheel is fixed on the driving shaft and is connected with the first synchronous belt wheel through a synchronous belt; the driven non-circular gear is fixed on the second input shaft and is meshed with the driving non-circular gear; both ends of the driving shaft are supported on the frame through bearings; the driving shaft is connected with the stepping motor through a chain transmission mechanism; the guide-out plate is obliquely arranged at the top of the conveying chain plate and is fixed on the rack;
the blanking assembly comprises a first connecting rod, a second connecting rod, a guide rail supporting frame, a first linear guide rail, a first sliding block, a cutting block supporting frame, a first sensor and a second sensor; one ends of two first connecting rods symmetrically arranged at two sides of the conveying chain plate are respectively fixed with two ends of the driving shaft; one end of each of the two second connecting rods is hinged with the other end of each of the two first connecting rods, and the other end of each of the two second connecting rods is hinged with the two sides of the cutting support frame; two guide rail support frames symmetrically arranged at two sides of the conveying chain plate are both fixed with the frame, and a first linear guide rail is fixed on the top inclined plane of each guide rail support frame; the two first linear guide rails are symmetrically arranged at two sides of the conveying chain plate; each first linear guide rail and the two first sliding blocks form a sliding pair; the bottom end of the cutter supporting frame is fixed with the four first sliding blocks; the first sensor and the second sensor are fixed on the same side of the rack, the central connecting line of the first sensor and the second sensor is parallel to the first linear guide rail, the position of the second sensor is higher than that of the driving shaft, and the position of the first sensor is lower than that of the driving shaft; in an initial state, the hinged shafts of the first connecting rod and the second connecting rod are aligned with the second sensor, and the dicing assembly is positioned right above the guide plate; under the state that the first connecting rod rotates for half a period, a hinge shaft of the first connecting rod and a hinge shaft of the second connecting rod are aligned with the first sensor, and the cutting assembly is positioned right above one of the trays; the first connecting rod rotates for one period, and the conveying length of the conveying chain plate is the center distance between two adjacent trays;
the cutting block assembly comprises a cylinder, a cutter mounting frame, a second linear guide rail, a second sliding block, a connecting rod hinge block, a first cutting connecting rod, a second cutting connecting rod, a third cutting connecting rod and a connecting rod cutter; the cylinder body of the cylinder is fixed on the top of the cutting block supporting frame; the cutter mounting frame is fixed with the cutting block supporting frame; the second linear guide rail is fixed on the cutting block support frame, is parallel to a piston rod of the air cylinder and is not coplanar; the second sliding block and the second linear guide rail form a sliding pair and are fixed with a piston rod of the cylinder; the connecting rod hinge block is fixed with the second sliding block; one ends of two first connecting rods of the cutting blocks, which are symmetrically arranged at two sides of the second linear guide rail, are hinged with the connecting rod hinge block, and the other ends of the two first connecting rods of the cutting blocks are respectively hinged with the middle part of one second connecting rod of the cutting blocks; one end of each of the second connecting rods of the two cutting blocks is hinged with the second linear guide rail, and the other end of each of the second connecting rods is hinged with one end of the cutter handle part of one connecting rod cutter; one end of each of the third connecting rods of the two cutting blocks is hinged with the cutter mounting frame, and the other end of each of the third connecting rods of the two cutting blocks is hinged with the other end of the cutter handle part of one connecting rod cutter; the two connecting rod cutters are symmetrically arranged on two sides of the second linear guide rail; the blade edges of the two connecting rod cutters are oppositely arranged;
when the first sensor detects the hinge shaft of the first connecting rod and the second connecting rod, the controller receives a detection signal of the first sensor and controls the push rod of the air cylinder to push out; when the second sensor detects the hinge shaft with the second connecting rod, the controller receives a detection signal of the second sensor and controls the push rod of the air cylinder to retract.
2. A broccoli cut-block coring production line with a cone-like cutting track according to claim 1, wherein: the lateral wall of the tray is a conical surface with a cross section gradually reduced from top to bottom near the bottom, or the bottom surface of the tray is an arc surface.
3. A broccoli cut-block coring production line with a cone-like cutting track according to claim 1, wherein: the two supporting plates are symmetrically arranged on two sides of the conveying chain plate; the adjusting groove arranged on the supporting plate is connected with the through hole arranged on the top of the frame through a bolt, and the upper surface of the supporting plate is contacted with the inner side surface of the upper plane section of the conveying chain plate.
4. A broccoli cut-block coring production line with a cone-like cutting track according to claim 1, wherein: the chain transmission mechanism comprises a transmission driving chain wheel, a chain and a transmission driven chain wheel; the transmission driving chain wheel is fixed on an output shaft of the stepping motor, and the transmission driven chain wheel is fixed on the driving shaft and is connected with the transmission driving chain wheel through a chain.
5. A broccoli cut-block coring production line with a cone-like cutting track according to claim 1, wherein: the inclined angle of the top inclined plane of the frame is 30-40 degrees.
6. A broccoli cut-block coring production line with a cone-like cutting track according to claim 1, wherein: when the block cutting assembly is positioned right above the tray, the conveying speed of the conveying chain plate is less than 40% of the highest conveying speed in the whole conveying period.
7. A broccoli cut-block coring production line with a cone-like cutting track according to claim 1, wherein: the blade of the connecting rod cutter is an arc-shaped surface.
8. A broccoli cut-block coring production line with a cone-like cutting track according to claim 1, wherein: and the similar conical track is realized when the blade edges of the two connecting rod cutters move.
CN201910954387.7A 2019-10-09 2019-10-09 Broccoli cut-block coring production line with similar-cone cutting track Active CN110666868B (en)

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