CN110666255A - Tooth socket fixed-distance cutting device and cutting method for gear production - Google Patents
Tooth socket fixed-distance cutting device and cutting method for gear production Download PDFInfo
- Publication number
- CN110666255A CN110666255A CN201911007743.0A CN201911007743A CN110666255A CN 110666255 A CN110666255 A CN 110666255A CN 201911007743 A CN201911007743 A CN 201911007743A CN 110666255 A CN110666255 A CN 110666255A
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- China
- Prior art keywords
- plate
- gear
- workbench
- tooth
- rod
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F5/00—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made
- B23F5/20—Making straight gear teeth involving moving a tool relatively to a workpiece with a rolling-off or an enveloping motion with respect to the gear teeth to be made by milling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23F—MAKING GEARS OR TOOTHED RACKS
- B23F23/00—Accessories or equipment combined with or arranged in, or specially designed to form part of, gear-cutting machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
- B23Q11/1069—Filtration systems specially adapted for cutting liquids
Abstract
The invention discloses a tooth socket distance cutting device for gear production and a cutting method, the tooth socket distance cutting device comprises a workbench, a support rod, a positioning plate and a pushing plate, wherein a cork is attached to the workbench, a fixing plate is mounted on the workbench, the fixing plate and a cleaning plate are attached to each other, a static placing plate is attached to the workbench, a cutting device body is mounted on the workbench, a water baffle is mounted on the cutting device body, the water baffle is mounted on the workbench, the support rod and the workbench are connected with each other, a tooth placing table is attached to the support rod, a rotating nut is attached to the outer surface of the tooth placing table, and a tooth passing rod is mounted on the support rod. This tooth's socket distance cutting device is used in gear production adopts the fixed mode of sliding to fix the gear of processing, can be suitable for the gear of different thickness, satisfies different processing demands, adopts the fixed mode of block to all fix the upper and lower of gear, avoids the gear to take place the skew in the course of working.
Description
Technical Field
The invention relates to the technical field of gear production, in particular to a tooth space fixed-distance cutting device for gear production
And a cutting method.
Background
Gears are still quite common in our lives and are more in variety, and as the gears are hard in structure and stable in transmission, gear transmission is started to be used by larger and larger equipment, but a lot of problems also exist when gears with the same inner holes and different thicknesses are machined.
For example, it is especially important to the fixed of gear in gear machining process, in case the gear reciprocates just can influence the distance between the tooth's socket, cause the distance deviation, increase the defective rate of gear, it is scrapped comparatively seriously even can cause the gear, and the gear of different thickness is generally unable to adapt to, cutting the in-process to the gear, prevent that the gear temperature is too high, need the limit to cut the limit and to gear water spray cooling, the aquatic after the processing contains the gear bits, directly discharge the sewer as waste water, cause the pollution to the environment.
Disclosure of Invention
The invention aims to provide a tooth socket fixed-distance cutting device and a tooth socket fixed-distance cutting method for gear production, and aims to solve the problems that machining is easy to move up and down, gears with different thicknesses cannot be adapted, and cutting cooling wastewater pollutes the environment in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a tooth socket distance cutting device for gear production comprises a workbench, a supporting rod, a positioning plate and a pushing plate, wherein a cork is attached to the workbench, a fixing plate is mounted on the workbench, the fixing plate and a cleaning plate are attached to each other, a static plate is attached to the workbench, a cutting device body is mounted on the workbench, a water baffle is mounted on the cutting device body and is mounted on the workbench, the supporting rod and the workbench are connected with each other, a tooth placing table is attached to the supporting rod, a rotating nut is attached to the outer surface of the tooth placing table, a tooth passing rod is mounted on the supporting rod, the positioning plate and the tooth passing rod are attached to each other, the positioning plate and the supporting rod are attached to each other, a working spring is mounted on the supporting rod, the working spring is mounted on the positioning plate, the pushing plate and the positioning plate are attached to each other, and the pushing plate and the pulling rod are connected to each other, and install the function spring on the catch plate, function spring and bracing piece interconnect simultaneously, install the touch pole on the pull rod, and touch pole and bracing piece are laminated each other to install the block pole on the pull rod, block pole and bracing piece are laminated each other simultaneously.
Preferably, the hole is formed in the bottom of the workbench, and the through groove with two arc-shaped sides is formed in the top of the workbench.
Preferably, the cleaning plate and the standing plate are both filtering devices, the cleaning plate is an activated carbon plate, and the standing plate is distributed with mesh holes with the diameter of 0.1 cm.
Preferably, the support rod and the workbench form a rotating mechanism through a bearing arranged on the workbench, and the outer surface of the support rod is smooth.
Preferably, the outer surface of the lower end of the tooth placing table is provided with a thread structure, and the lower end of the tooth placing table is narrow at the top and wide at the bottom.
Preferably, the locating plate is provided with 2 about the central symmetry of bracing piece, and locating plate and working spring are adhesive connection to working spring is steel coil spring.
Compared with the prior art, the invention has the beneficial effects that: according to the tooth space distance cutting device for gear production, the machined gears are fixed in a sliding fixing mode, the tooth space distance cutting device can be suitable for gears with different thicknesses, different machining requirements are met, the upper part and the lower part of the gears are fixed in a clamping fixing mode, and the gears are prevented from shifting in the machining process;
1. the structure formed by the cork, the fixed plate, the cleaning plate and the standing plate is convenient for filtering the processed wastewater, the standing plate filters larger gear scraps in the water, the cleaning plate filters the filtered water by activated carbon for the first time, and the filtered purified water can be recycled to cool the gears;
2. the mechanical structure that bracing piece, put the toothholder and swivel nut are constituteed is convenient for put the toothholder through removing and then screw up swivel nut and accomplish opposition toothholder extrusion fixed to can satisfy the processing to different thickness gears through the position that changes and put the toothholder.
Drawings
FIG. 1 is a schematic cross-sectional front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic cross-sectional view of the touch bar and the support bar in a separated state;
FIG. 4 is a schematic cross-sectional view of a touch rod and a support rod in a state of being attached to each other;
FIG. 5 is a schematic sectional view of a rotary nut attached to a tooth table according to the present invention;
FIG. 6 is a schematic sectional view of the rotary nut and the gear table in a squeezed state;
FIG. 7 is a front view of the toothsetting table of the present invention.
In the figure: 1. a work table; 2. a cork stopper; 3. a fixing plate; 4. cleaning the plate; 5. a static placing plate; 6. a cutting device body; 7. a water baffle; 8. a support bar; 9. a tooth placing table; 10. rotating the nut; 11. a toothed bar; 12. positioning a plate; 13. a working spring; 14. a push plate; 15. a pull rod; 16. a touch lever; 17. a clamping rod; 18. and a functional spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a tooth socket distance cutting device for gear production comprises a workbench 1, a cork 2, a fixing plate 3, a cleaning plate 4, a standing plate 5, a cutting device body 6, a water baffle 7, a support rod 8, a tooth placing table 9, a rotary nut 10, a tooth passing rod 11, a positioning plate 12, a working spring 13, a pushing plate 14, a pull rod 15, a touch rod 16, a clamping rod 17 and a functional spring 18, wherein the cork 2 is attached to the workbench 1, the fixing plate 3 is mounted on the workbench 1, the fixing plate 3 and the cleaning plate 4 are attached to each other, the standing plate 5 is attached to the workbench 1, the cutting device body 6 is mounted on the workbench 1, the water baffle 7 is mounted on the cutting device body 6, the water baffle 7 is mounted on the workbench 1, the support rod 8 is connected with the workbench 1, the tooth placing table 9 is attached to the support rod 8, the rotary nut 10 is attached to the outer surface of the tooth placing table 9, install simultaneously on the bracing piece 8 and cross ratch 11, locating plate 12 with cross ratch 11 and laminate each other, and locating plate 12 and bracing piece 8 laminate each other, and install work spring 13 on the bracing piece 8, work spring 13 installs on locating plate 12 simultaneously, catch plate 14 and locating plate 12 laminate each other, and catch plate 14 and pull rod 15 interconnect, and install function spring 18 on the catch plate 14, function spring 18 and bracing piece 8 interconnect simultaneously, install touch pole 16 on the pull rod 15, and touch pole 16 and bracing piece 8 laminate each other, and install block pole 17 on the pull rod 15, block pole 17 and bracing piece 8 laminate each other simultaneously.
In the embodiment, the bottom of the workbench 1 is provided with a hole, the top of the workbench 1 is provided with a through groove with two arc-shaped sides, the bottom of the workbench 1 is provided with a hole, so that filtered water can be conveniently taken out, and the top of the workbench 1 is provided with a through groove with two arc-shaped sides, so that water on the upper surface of the workbench 1 can conveniently and quickly flow into the workbench 1;
the cleaning plate 4 and the standing plate 5 are both filtering devices, the cleaning plate 4 is an activated carbon plate, the standing plate 5 is distributed with reticular holes with the diameter of 0.1cm, the cleaning plate 4 and the standing plate 5 are both filtering devices, so that the double filtration of the wastewater is realized, the cleaning plate 4 is an activated carbon plate, the water is conveniently filtered again, and the standing plate 5 is distributed with reticular holes with the diameter of 0.1cm, so that the large-particle impurities in the wastewater are conveniently filtered;
the supporting rod 8 and the workbench 1 form a rotating mechanism through a bearing arranged on the workbench 1, the outer surface of the supporting rod 8 is smooth, the supporting rod 8 and the workbench 1 form the rotating mechanism through the bearing arranged on the workbench 1, the rotation of the supporting rod 8 cannot be influenced while the supporting rod 8 is supported, and the outer surface of the supporting rod 8 is smooth, so that the tooth placing table 9 can move up and down conveniently;
the outer surface of the lower end of the tooth placing table 9 is provided with a thread structure, the lower end of the tooth placing table 9 is narrow at the top and wide at the bottom, the outer surface of the lower end of the tooth placing table 9 is provided with a thread structure which is convenient to be connected with the rotating nut 10, and the lower end of the tooth placing table 9 is narrow at the top and wide at the bottom, so that the rotating nut 10 can be attached to and extruded with the rotating nut 10 when moving downwards;
locating plate 12 is provided with 2 about the central symmetry of bracing piece 8, and locating plate 12 is adhesive connection with working spring 13, and working spring 13 is steel coil spring, locating plate 12 is provided with 2 about the central symmetry of bracing piece 8, guarantee the stability of structure, it is better to gear-pressing effect, and locating plate 12 is adhesive connection with working spring 13, prevent that locating plate 12 and working spring 13 from droing, and working spring 13 is steel coil spring, coil spring can provide sufficient elasticity.
A cutting method of a tooth space distance cutting device for gear production comprises the following steps: moving the gear to be processed downwards from the pull rod 15 in fig. 1, making the hollow of the gear pass through the pull rod 15 and the support rod 8 until the inner surface of the hollow of the gear is attached to the outer surface of the tooth-crossing rod 11, then pushing the tooth-placing table 9 upwards to make the top end of the tooth-placing table 9 attached to the lower surface of the gear, moving the tooth-placing table 9 upwards and downwards to make the upper surface of the gear and the upper surface of the tooth-crossing rod 11 on the same horizontal line, screwing the rotating nut 10 in fig. 5 to make the rotating nut 10 in fig. 5 reach the position in fig. 6, pressing the inner surface of the rotating nut 10 against the tooth-placing table 9 to make the tooth-placing table 9 attached to press the support rod 8, fixing the position of the opposite tooth-placing table 9, pushing the pull rod 15 in fig. 3, pressing the functional spring 18 to deform, when the contact rod 16 mounted on the pull rod 15 is attached to the top end of the support rod 8, rotating the pull rod 15 by, a clamping rod 17 installed on a pull rod 15 is attached to a groove formed in the top end of a support rod 8, a push plate 14 rotates 180 degrees and then is changed from the position in fig. 3 to the position in fig. 4, the push plate 14 pushes a positioning plate 12 to move to the position far away from the pull rod 15, a working spring 13 is compressed and deformed, the lower surface of the pushed positioning plate 12 is attached to the upper surface of a gear, the gear is fixed, a motor connected with the bottom end of the support rod 8 in fig. 1 is electrified to start the motor, and meanwhile, a cutting device body 6 is started, the motor drives the support rod 8, a gear placing table 9, a rotating nut 10, a gear passing rod 11, the positioning plate 12 and the gear to be processed to rotate together, so that the cutting device body 6 cuts the gear, the cutting device body 6 is an existing device adopting a gear hobbing method, and the motor is a servo motor capable of controlling along with the cutting device;
after the gear is completely cut, the motor is turned off and the cutting device body 6 is started, the pull rod 15 is rotated 180 degrees in the direction opposite to the rotation direction, the functional spring 18 is deformed again, the pull rod 15 is pushed upwards, the working spring 13 is deformed again, the positioning plate 12 moves towards the position close to the pull rod 15, the pull rod 15 is enabled to reach the position in the drawing 5 from the position in the drawing 4, the cut gear is upwards taken out, the rotating nut 10 in the drawing 5 is screwed, the rotating nut 10 in the drawing 6 is enabled to reach the position in the drawing 5, the gear is cut, waste water used for cooling in the machining process flows into the workbench 1 along the arc-shaped groove on the upper surface of the workbench 1 in the drawing 1 after rough filtration of the static plate 5, then flows into the bottom end of the workbench 1 after fine filtration of the cleaning plate 4, the cork 2 is opened to collect and reuse the filtered water, and after the filtered water completely flows out, and (3) plugging a cork stopper 2, upwards taking out the static plate 5, cleaning the static plate 5 and then putting the same back to the original position, opening the waterproof cover plate on the workbench 1 in the figure 7, taking the cleaning plate 4 off the fixed plate 3 for cleaning, and putting the same back to the original position to cover the waterproof cover plate, which is the working principle of the tooth space distance cutting device for gear production.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a tooth's socket distance cutting device for gear production, includes workstation (1), bracing piece (8), locating plate (12) and slurcam (14), its characterized in that: the cutting device is characterized in that a cork (2) is attached to the workbench (1), a fixed plate (3) is mounted on the workbench (1), the fixed plate (3) and a cleaning plate (4) are attached to each other, a static plate (5) is attached to the workbench (1), a cutting device body (6) is mounted on the workbench (1), a water baffle (7) is mounted on the cutting device body (6), the water baffle (7) is mounted on the workbench (1), the supporting rod (8) and the workbench (1) are connected to each other, a tooth placing table (9) is attached to the supporting rod (8), a rotary nut (10) is attached to the outer surface of the tooth placing table (9), a tooth passing rod (11) is mounted on the supporting rod (8), the positioning plate (12) and the tooth passing rod (11) are attached to each other, the positioning plate (12) and the supporting rod (8) are attached to each other, and a working spring (13) is mounted on the supporting rod (8), work spring (13) are installed on locating plate (12) simultaneously, catch plate (14) and locating plate (12) are laminated each other, and catch plate (14) and pull rod (15) interconnect to install function spring (18) on catch plate (14), function spring (18) and bracing piece (8) interconnect simultaneously, install touch pole (16) on pull rod (15), and touch pole (16) and bracing piece (8) laminate each other to install block pole (17) on pull rod (15), block pole (17) laminate each other with bracing piece (8) simultaneously.
2. A cogging distance cutting apparatus for producing gears according to claim 1, wherein: the hole is formed in the bottom of the workbench (1), and the through groove with two arc-shaped sides is formed in the top of the workbench (1).
3. A cogging distance cutting apparatus for producing gears according to claim 1, wherein: the cleaning plate (4) and the static plate (5) are both filtering devices, the cleaning plate (4) is an activated carbon plate, and the static plate (5) is distributed with reticular holes with the diameter of 0.1 cm.
4. A cogging distance cutting apparatus for producing gears according to claim 1, wherein: the supporting rod (8) and the workbench (1) form a rotating mechanism through a bearing arranged on the workbench (1), and the outer surface of the supporting rod (8) is smooth.
5. A cogging distance cutting apparatus for producing gears according to claim 1, wherein: the outer surface of the lower end of the tooth placing table (9) is provided with a thread structure, and the lower end of the tooth placing table (9) is narrow at the top and wide at the bottom.
6. A cogging distance cutting apparatus for producing gears according to claim 1, wherein: the positioning plate (12) is symmetrically provided with 2 about the center of the support rod (8), the positioning plate (12) is connected with the working spring (13) in a bonding mode, and the working spring (13) is a steel spiral spring.
7. A cutting method of a tooth space distance cutting device for gear production is characterized in that: the specific cutting method comprises the following steps: moving the gear to be processed downwards from the pull rod (15), enabling the hollow space of the gear to penetrate through the pull rod (15) and the supporting rod (8) until the inner surface of the hollow space of the gear is attached to the outer surface of the tooth crossing rod (11), then pushing the tooth placing table (9) upwards, enabling the top end of the tooth placing table (9) to be attached to the lower surface of the gear, moving the tooth placing table (9) upwards and downwards, enabling the upper surface of the gear and the upper surface of the tooth crossing rod (11) to be on the same horizontal line, screwing the rotary nut (10), extruding the inner surface of the rotary nut (10) opposite to the tooth placing table (9), enabling the tooth placing table (9) to be attached to the extrusion supporting rod (8), fixing the position of the opposite tooth placing table (9), pushing the pull rod (15), enabling the functional spring (18) to be extruded and deformed, enabling the contact rod (16) installed on the pull rod (15) to be attached to the top end of the supporting rod (8) mutually, rotating the pull, a clamping rod (17) arranged on a pull rod (15) is attached to a groove arranged at the top end of a support rod (8), a push plate (14) rotates 180 degrees, the push plate (14) pushes a positioning plate (12) to move to a position far away from the pull rod (15), a working spring (13) is compressed and deformed, the lower surface of the pushed positioning plate (12) is attached to the upper surface of a gear, the gear is fixed, a motor connected with the bottom end of the support rod (8) is electrified, the motor is started, simultaneously starting a cutting device body (6), wherein a motor drives a support rod (8), a tooth placing table (9), a rotary nut (10), a tooth passing rod (11), a positioning plate (12) and a gear to be processed to rotate together, so that the cutting device body (6) cuts the gear, the cutting device body (6) is an existing device adopting a gear hobbing method, and the motor is a servo motor which can be controlled along with the cutting device body (6);
after the gear is completely cut, a motor is closed, a cutting device body (6) is started, a pull rod (15) is rotated 180 degrees in the direction opposite to the rotation direction, a functional spring (18) restores deformation, the pull rod (15) is pushed upwards, a working spring (13) restores deformation, a positioning plate (12) moves to a position close to the pull rod (15), the cut gear is taken out upwards, a rotary nut (10) is screwed down to complete cutting of the gear, waste water used for cooling in the machining process flows into a workbench (1) after being coarsely filtered by a static plate (5) along an arc-shaped groove on the upper surface of the workbench (1), then flows into the bottom end of the workbench (1) after being finely filtered by a cleaning plate (4), a cork (2) is opened to collect and reuse the filtered water, and after all the filtered water flows out, the cork (2) is taken out upwards, the static plate (5) is taken out, the gear tooth socket fixed-distance cutting device for gear production is characterized in that a static plate (5) is cleaned and then placed back to the original position, a waterproof cover plate on a workbench (1) is opened, a cleaning plate (4) is taken down from a fixed plate (3) to be cleaned, and the original position is placed back to cover the waterproof cover plate after cleaning, so that the gear tooth socket fixed-distance cutting device for gear production works.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911007743.0A CN110666255A (en) | 2019-10-22 | 2019-10-22 | Tooth socket fixed-distance cutting device and cutting method for gear production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911007743.0A CN110666255A (en) | 2019-10-22 | 2019-10-22 | Tooth socket fixed-distance cutting device and cutting method for gear production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110666255A true CN110666255A (en) | 2020-01-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911007743.0A Pending CN110666255A (en) | 2019-10-22 | 2019-10-22 | Tooth socket fixed-distance cutting device and cutting method for gear production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110666255A (en) |
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2019
- 2019-10-22 CN CN201911007743.0A patent/CN110666255A/en active Pending
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Effective date of registration: 20230228 Address after: 224000 No.1, Huaxing Avenue, Yandu District, Yancheng City, Jiangsu Province (f) Applicant after: Yancheng Yongan Technology Co.,Ltd. Address before: 3 / F, production building, Zhangzhuang national entrepreneurship and innovation park complex, Yandu District, Yancheng City, Jiangsu Province, 224000 (g) Applicant before: YANCHENG HALI POWER TRANSMISSION AND INTELLIGENT EQUIPMENT INDUSTRY RESEARCH INSTITUTE Co.,Ltd. |
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