Arranging and combining structure for sand making and river stone making of separator
Technical Field
This patent application belongs to hoist equipment technical field, and more specifically says so, relates to a range integrated configuration of sand and river stone is made to separating centrifuge.
Background
The sand making operation is usually carried out at the river side, the air exhaust problem of the operation needs to be considered mainly because the terrain and the geographic position of the river side are special, wind power and air quantity occur at intervals, the height of the traditional sand making equipment is about 10m, the integral height of the equipment is high, the occupied land requirement is high, the stability of the equipment is poor, and the safety coefficient is low; meanwhile, the traditional equipment has a complex structure, the sand and stone separation process is complex, the efficiency is low, a large amount of dust is generated, the operation environment of workers is severe, the environment is polluted, and the production and operation costs of enterprises are additionally increased by means of professional dust removal equipment.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a sand and river stone arranging and combining structure of a separator, and the sand and river stone arranging and combining structure has the characteristics of simple mechanical structure, simple sand and stone separating process, high efficiency and environmental protection.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a permutation and combination structure of sand and river stones made by a separator comprises a primary vibrating screen connected with a sand pump pipeline in a river channel, wherein a large-particle emergency outlet (the river stones with the diameter of more than 100 mm) of the primary vibrating screen can be directly discharged into the river bed in an emergency situation, a medium-particle outlet (the medium diameter is 40-100 mm, more than or equal to 40mm and less than 100 mm) of the primary vibrating screen is connected with a crusher through a river stone conveyer belt, stones with the diameter of 8-40 mm (more than or equal to 8mm and less than 40 mm) after the crushing outlet of the crusher is crushed are connected with a primary transfer bin through a stone conveyer belt, discharge ports of the primary transfer bin are respectively connected with a secondary vibrating screen through a primary transfer conveyer belt, sand grains with the diameter of less than 8mm in the secondary vibrating screen directly flow into a sand pool, stones with the diameter of more than 8mm are connected with a secondary transfer bin through a, the distribution conveyer belt of the second-stage transfer bin is connected with the sand making machine, and stones made at a sand making outlet of the sand making machine are connected with the stone conveyer belt through the circulating conveyer belt to form system circulation; the stones with the diameter larger than 8mm selected from the small particle outlet of the first-stage vibrating screen are also connected with the second-stage transfer distribution conveying belt through the small particle conveying belt. And conveying the conveying belt to a second-stage transfer bin, and respectively entering a sand making machine.
The technical scheme of the invention is further improved as follows: one-level transfer feed bin and second grade transfer feed bin are located the intermediate position, and one-level shale shaker and second grade shale shaker all are located one side of one-level transfer feed bin, and breaker and system sand machine all are located the opposite side of second grade transfer feed bin.
The technical scheme of the invention is further improved as follows: crisscross setting around one-level transfer feed bin and the second grade transfer feed bin is in the intermediate position, and the horizontal distance of one-level shale shaker apart from one-level transfer feed bin is close to the horizontal distance of second grade shale shaker apart from one-level transfer feed bin, and the horizontal distance of breaker apart from second grade transfer feed bin is close to the horizontal distance of system sand machine apart from second grade transfer feed bin.
The technical scheme of the invention is further improved as follows: the quantity of second grade shale shaker and system sand machine is more than two, and the parallel and level setting around all second grade shale shakers are equal, and the parallel and level setting around all system sand machines are also equal.
The technical scheme of the invention is further improved as follows: the quantity of second grade shale shaker is two, and the sand grain that is less than 8mm of second grade shale shaker directly gets into husky pond, and the sand grain export more than 8mm all passes through the funnel and connects the transition conveyer belt in two second grade shale shakers, and the transition conveyer belt corresponds with second grade transfer feed bin after connecting second grade transfer distribution conveyer belt.
The technical scheme of the invention is further improved as follows: the inlet of the sand conveyor of the second-level transfer distribution conveying belt is correspondingly provided with a lengthened hopper, the lengthened hopper is arranged at the discharge port of the transition conveying belt and the feed end of the second-level transfer distribution conveying belt, and the discharge port of the small-particle conveying belt and the feed end of the second-level transfer distribution conveying belt.
The technical scheme of the invention is further improved as follows: the particle size of the large particle emergency outlet is more than or equal to 100mm, the particle size of the medium particle outlet is 40-100 mm (more than or equal to 40mm and less than 100 mm), the particles of the small particle outlet and the hopper outlet are both 8-40 mm (more than or equal to 8mm and less than 40 mm), and the used crusher is a cone crusher.
The technical scheme of the invention is further improved as follows: the height of the machine head of the conveyer of all conveyer belts is not more than 600mm, the diameter of a roller used by the machine head is not more than 500mm, and the inclination angle of each conveyer belt is not more than 18 degrees.
The technical scheme of the invention is further improved as follows: the inclination angle of each conveyer belt is 5 ~ 18.
Due to the adoption of the technical scheme, the invention has the beneficial effects that: the device collects and collects raw materials firstly, then separately processes the raw materials, and arranges the raw materials according to the combination of the belts, so that the sand and stone separation efficiency is improved, and the production cycle ecology is good; the sand making machine is provided with two sets of vibrating screens (a first-stage vibrating screen and a second-stage vibrating screen) and two sets of sand making machines, the technical problem that mass production cannot be guaranteed due to the fact that the underground sand content is uncertain is solved, the situation that production tasks are unsaturated due to the fact that the production line is few, the sand content is small is avoided, and sand storage amount detection and enterprise actual production benefits are considered.
The whole height of the equipment structure is adjusted to about 6m compared with the conventional height of 10m, so that the equipment safety and the enterprise production efficiency are greatly improved, dust is effectively avoided, the working environment of workers can be obviously improved, and the green and environment-friendly brick and tile adding is realized for the capital construction and public health of China.
Drawings
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a floor plan of the present invention;
FIG. 3 is a plan layout of the present invention;
wherein: 1. one-level shale shaker, 2, the urgent export of large granule, 3, well granule export, 4, river stone conveyer belt, 5, the breaker, 6, the building stones conveyer belt, 7, one-level transfer feed bin, 8, one-level transfer distribution conveyer belt, 9, second grade shale shaker, 10, second grade transfer distribution conveyer belt, 11, second grade transfer feed bin, 12, distribution conveyer belt, 13, system sand machine, 14, endless conveyor belt, 15, the tiny particle export, 16, the tiny particle conveyer belt, 17, the funnel, 18, transition conveyer belt, 19, add long hopper.
Detailed Description
The present invention will be described in further detail with reference to embodiments.
The invention discloses a sand and river stone arranging and combining structure manufactured by a separator, which comprises a primary vibrating screen 1 connected with a sand pump pipeline in a river channel, wherein a large-particle emergency outlet 2 (river stones with the diameter of more than 100 mm) of the primary vibrating screen 1 can be directly discharged into a river bed in an emergency situation, a medium-particle outlet 3 (with the medium diameter of 40 mm-100 mm) of the primary vibrating screen 1 is connected with a crusher 5 through a river stone conveyer belt 4, stones with the diameter of 8 mm-40 mm after being crushed at a crushing outlet of the crusher 5 are connected with a primary transfer bin 7 through a stone conveyer belt 6, discharge ports of the primary transfer bin 7 are respectively connected with a secondary vibrating screen 9 through a primary transfer distribution conveyer belt 8, sand grains with the diameter of less than 8mm in the secondary vibrating screen 9 directly flow into a sand pool, stones with the diameter of 8 mm-40 mm are connected with a secondary transfer bin 11 through a secondary transfer distribution conveyer belt 10, a distribution conveyer belt 12 of the secondary transfer bin 11 is, stone materials produced at a sand production outlet of the sand production machine 13 are connected with the stone material conveying belt 6 through the circulating conveying belt 14 to form system circulation; the small particle outlet 15 of the primary vibrating screen 1 selects the stone with the diameter of 8 mm-40 mm, and the stone is also connected with the secondary transfer distribution conveyer belt 10 through a small particle conveyer belt 16. The conveying belt 10 is then conveyed to a second-stage transfer bin 11 and also respectively enters a sand making machine 13.
One-level transfer feed bin 7 and second grade transfer feed bin 11 are located the intermediate position, and one-level shale shaker 1 and second grade shale shaker 9 all are located one side (if the left side) of one-level transfer feed bin 7, and breaker 5 and system sand machine 13 all are located the opposite side (if the right side) of second grade transfer feed bin 11.
The first-stage transfer bin 7 and the second-stage transfer bin 11 are arranged in the middle in a staggered manner from front to back, and as can be seen from the figure, the first-stage transfer bin 7 and the second-stage transfer bin 11 are not arranged horizontally and level, the first-stage transfer bin 7 is arranged on the left side, and the second-stage transfer bin 11 is arranged on the right side; the horizontal distance between the primary vibrating screen 1 and the primary transfer bin 7 is close to the horizontal distance between the secondary vibrating screen 9 and the primary transfer bin 7, namely the primary vibrating screen 1 is closer to the primary transfer bin 7 horizontally; the horizontal distance between the crusher 5 and the second-stage transfer bin 11 is close to the horizontal distance between the sand making machine 13 and the second-stage transfer bin 11, namely, the crusher 5 is more horizontally close to the first-stage transfer bin 7 and the second-stage transfer bin 11.
The quantity of second grade shale shaker 9 and system sand machine 13 is more than two, and all second grade shale shakers 9 parallel and level setting around all are equal, and all system sand machine 13 parallel and level setting around also being equal.
The two-stage vibrating screen 9 and the sand making machine 13 are two in number, for example, two in the figure, the two-stage vibrating screens 9 are arranged in parallel and level front and back, and the two sand making machines 13 are also arranged in parallel and level front and back, sand grains smaller than 8mm in the two-stage vibrating screens 9 directly enter a sand pond, sand grain outlets of 8mm to 40mm in the two-stage vibrating screens 9 are connected with a transition conveying belt 18 through a funnel 17, and the transition conveying belt 18 is connected with a second-stage transfer distribution conveying belt 10 and then is conveyed to the sand making machines 13 corresponding to a second-stage transfer bin 11.
The inlet of the second-level transfer distribution conveyer belt 10 is correspondingly provided with an elongated hopper 19, the elongated hopper 19 is arranged at the discharge port of the transition conveyer belt 18 and the feed end of the second-level transfer distribution conveyer belt 10, and the discharge port of the small particle conveyer belt 16 and the feed end of the second-level transfer distribution conveyer belt 10.
The method comprises the following two steps: the plane angle between the small particle conveyer belt 16 and the second-stage transfer distribution conveyer belt 10 is about 45 degrees, and if the special-shaped lengthened hopper is not added at the discharge port of the small particle conveyer belt 16, stones cannot be uniformly scattered into the bearing part of the second-stage transfer distribution conveyer belt 10. Secondly, the transition conveyer belt 18 receives the stones of the two secondary vibrating screens 9, the weight and the square amount are transmitted by the transition conveyer belt 18, and the width of the transition conveyer belt 18 reaches 1200mm, so that the stones cannot be dispersed even the stacking phenomenon is generated without adding a lengthened hopper.
The particle size of the large particle emergency outlet 2 is more than or equal to 100mm, the particle size of the medium particle outlet 3 is 40-100 mm, the particles of the small particle outlet 15 and the outlet of the funnel 17 are both 8-40 mm, and the used crusher 5 is a cone crusher.
The height of the machine heads of the conveyors of all the conveying belts is not more than 600mm, the diameter of a roller used by the machine heads is not more than 500mm, the lower height of the machine heads ensures the height of the whole equipment, and the safety of the river operation of the equipment is ensured; the inclination angle of each conveying belt is less than or equal to 18 degrees. Preferably, the inclination angle of each conveyer belt is 5 ~ 18, for example 15, and the specific angle is based on the length of mounting height and conveyer belt. The entrance of the material conveyor of the second-level transfer distribution conveyer belt 10 connecting the small particle outlet 15 of the first-level vibrating screen 1 and the small particle conveyer belt 16 is provided with a lengthening hopper 19, the lengthening hopper 19 corresponds to the entrance of the second-level transfer distribution conveyer belt 10, the lengthening hopper 19 is arranged at the discharge port of the transition conveyer belt 18 and the feed end of the second-level transfer distribution conveyer belt 10, and the discharge port of the small particle conveyer belt 16 and the feed end of the second-level transfer distribution conveyer belt 10, so that the material transportation is facilitated.
The production process of the invention comprises the following steps: the sand pump is used for pumping the stone sand, the stone sand is primarily screened through the primary vibrating screen 1 through a pipeline and a floating body so as to be separated, the sand (natural sand smaller than 8 mm) enters a sand pool, river stones with the diameter of more than 100mm can be directly discharged into a river bed under emergency, the stones are separated into two sizes with the size of 40-100 mm as a boundary, the stones with the size of 40-100 mm enter the crusher 5 for crushing, the stones with the size of 8-40 mm are conveyed to the sand making machine 13 through the sand conveyor 12 for sand making operation (the stones with the critical point of 40mm randomly enter the crusher 5 or are conveyed to the sand making machine 13 through the sand conveyor 12), all the stones are crushed into the sand, the sand enters the sand pool, and finally the sand in the sand pool is conveyed to a sand field through the sand pump for customers to use.