Intelligent heat exchange unit
Technical Field
The invention relates to the technical field of heat exchange units, in particular to an intelligent heat exchange unit.
Background
The heat exchange unit is composed of a heat exchanger, a temperature control valve group, a drain valve group circulating pump, an electric control cabinet, a base, a pipeline, a valve, an instrument and the like, and can be additionally provided with an expansion tank, water treatment equipment, a water pump variable frequency control, a temperature control valve, remote communication control and the like, so that a complete heat exchange station is formed;
the electric control cabinet is a control cabinet which assembles switch equipment, a measuring instrument, a protective electric appliance and auxiliary equipment in a closed or semi-closed metal cabinet or on a screen according to the electric wiring requirement, the arrangement of the control cabinet meets the requirement of normal operation of an electric power system, is convenient to overhaul, does not endanger the safety of people and surrounding equipment, comprises the following steps, a circuit can be switched on or switched off by a manual or automatic switch in normal operation, a circuit is switched off or an alarm is given by the protective electric appliance in fault or abnormal operation, various parameters in operation can be displayed by the measuring instrument, certain electric parameters can be adjusted, and the control cabinet which deviates from the normal working state is prompted or sent out and is commonly used in various power generation, distribution and transformation substations, while the electric control cabinet applied to a heat exchange unit in the prior art has certain defects in actual application, for example:
the heat exchanger unit among the prior art is implementing the operation through automatically controlled cabinet and is being difficult to effectual each components and parts of assurance automatically controlled cabinet when controlling and reach effectual automatic radiating effect when implementing operation work, and the user also very easily receives the restriction of the cabinet body when implementing the dismouting to internal components and parts and maintaining and leads to maintaining the condition emergence of difficulty to lead to being difficult to effectual satisfying the demand of implementing in time changing the dismouting to internal components and parts when emergency and so can not satisfy prior art needs.
Disclosure of Invention
The invention aims to provide an intelligent heat exchanger unit to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent heat exchanger unit comprises a mounting seat and a connecting plate, wherein a storage battery is fixedly connected to the middle part of the lower surface of the inner wall of the mounting seat through bolts, a mounting plate is fixedly connected to the peripheral edge of the upper surface of the mounting seat through bolts, a control unit is fixedly connected to the middle part of the lower surface of the mounting plate through bolts, the control unit further comprises a signal receiving module, a signal processing module, a data conversion module, a data sending module and a microprocessor, the output end of the signal receiving module is electrically coupled with the input end of the signal processing module, the output end of the signal processing module is electrically coupled with the input end of the data conversion module, the output end of the data conversion module is electrically coupled with the input end of the data sending module, the output end of the data sending module is electrically coupled with the input end of, four motor power take off end all runs through the mounting panel and passes through shaft coupling fixedly connected with lead screw, the baffle has been cup jointed to the peripheral screw thread of lead screw, the mounting panel upper surface is close to four corners department and all has the guide pillar through bolt fixedly connected with, and the equal sliding connection in guide pillar both sides has the slider, four the baffle all passes through slider and four guide pillar sliding connection, the mounting panel upper surface is close to four corners department and all passes through bolt fixedly connected with electric putter, four the electric putter top is through bolt fixedly connected with fixed plate, the fixed plate respectively with four all around baffle sliding connection, the battery output respectively with the control unit, motor and electric putter input electric connection, the control unit output respectively with, motor and electric putter input electric signal connection.
Preferably, the control unit further comprises a data storage module, an input end of the data storage module is electrically coupled to an output end of the microprocessor, and the data storage module is used as a data storage device of the microprocessor.
Preferably, the motor bottom is through bolt fixedly connected with support, and the support is the L type, the lower surface welding of support has the strengthening rib, four the support all through the bolt with mount pad fixed connection, the support is used for as the positioner of motor in the mount pad.
Preferably, the fixed plate still includes radiator fan, radiator fan has all been inlayed to fixed plate middle part both sides, and radiator fan is equipped with eight totally radiator fan all runs through the fixed plate, eight the radiator fan input all with battery and the control unit output signal of telecommunication connection.
Preferably, the fixed plate still includes the backplate, the fixed plate upper surface is close to four corners department and all passes through bolt fixedly connected with branch, four branch top is through bolt fixedly connected with backplate, the backplate respectively with four all around baffle sliding connection.
Preferably, the periphery of the guard plate is embedded with sealing strips, the periphery of the fixed plate is pasted with sealing strips, and the guard plate and the fixed plate have the same edge length and are positioned on the same vertical plane.
Preferably, the middle part of the upper surface of the mounting plate is fixedly connected with a connecting plate through bolts, the two sides of the middle part of the upper surface of the connecting plate are fixedly connected with wiring boards through bolts, and the two sides of each wiring board are fixedly connected with wiring frames through bolts.
Preferably, the mounting plate is in a quadrangular frustum pyramid shape, a positioning screw is inserted between the inner wall of the mounting seat and the adjacent surface of the mounting plate in a threaded manner, and the positioning screw is used as a positioning and supporting device of the mounting plate on the mounting seat.
Preferably, the insulating layer is pasted to the mount pad lower surface, the positive middle part of mount pad is inlayed and is had LED digital display screen, and LED digital display screen input respectively with battery and the control unit output electric connection.
Preferably, heat dissipation silica gel is smeared between the adjacent surfaces of the control unit and the storage battery.
Compared with the prior art, the invention has the beneficial effects that:
the invention enables the heat exchange unit to control through the components on the wiring rack by arranging the control unit below the mounting plate, and also enables the heat exchange unit to control through the signal receiving module, the signal processing module, the data conversion module, the data sending module and the microprocessor of the control unit, thereby enabling the heat exchange unit to operate and effectively start any one or more of the four motors in the mounting seat so as to enable the corresponding baffle plate to effectively implement directional displacement between the two guide posts through the rotation of the lead screw, enabling the baffle plate to be separated from the original position, facilitating the user to implement installation, recombination and maintenance requirements on the internal components, and simultaneously realizing the effect of effectively radiating the internal components by unfolding the relative positions of the four baffle plates, further improving the working efficiency of the internal components during operation to achieve the effect of automatic radiation, simultaneously through the fixed plate that four electric putter are equipped with in the mounting panel top and be equipped with eight radiator fan in the fixed plate in order to further improve the sparse effect of inside hot gas flow, and the backplate that is equipped with through four branches in the top of fixed plate can also can satisfy the air current guide effect when eight radiator fan implement the heat dissipation to internal components and parts through the electric putter lifting in order to satisfy eight radiator fan when implementing the shutoff to the sealed space after four combinations thereby satisfy the heat dissipation demand at top, thereby effectual promotion automatically controlled cabinet body can also greatly convenience of customers implement the dismouting to the automatically controlled cabinet and maintain and then effectually remedy not enough among the prior art when implementing effective heat dissipation control to internal components and parts.
Drawings
FIG. 1 is a schematic view of an overall half-section configuration of the present invention;
FIG. 2 is a schematic cross-sectional view taken at A in FIG. 1;
FIG. 3 is an enlarged view of the structure at B in FIG. 1;
FIG. 4 is an enlarged view of the structure at C in FIG. 1;
FIG. 5 is an enlarged view of the structure of FIG. 2 at D;
FIG. 6 is a schematic front view of the present invention;
FIG. 7 is a schematic top view of the present invention;
fig. 8 is a schematic diagram of the system of the present invention.
In the figure: 1-mounting a base; 11-a storage battery; 12-a mounting plate; 13-a control unit; 131-a signal receiving module; 132-a signal processing module; 133-a data conversion module; 134-a data transmission module; 135-a microprocessor; 136-a data storage module; 14-a motor; 15-a scaffold; 16-a screw rod; 17-a baffle; 18-a guide post; 19-a slide block; 2, an electric push rod; 21-fixing the plate; 22-a radiator fan; 23-a strut; 24-a guard plate; 3-connecting the plates; 31-patch panel; 32-wire connection frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
referring to fig. 1-8, the present invention provides a technical solution: an intelligent heat exchanger unit comprises a mounting seat 1 and a connecting plate 3, wherein a storage battery 11 is fixedly connected to the middle of the lower surface of the inner wall of the mounting seat 1 through bolts, the type of the storage battery 11 is a 6-QW-70-L storage battery, the storage battery 11 can be effectively disassembled and replaced on the mounting seat 1 through bolts, mounting plates 12 are fixedly connected to the peripheral edges of the upper surface of the mounting seat 1 through bolts, the mounting plates 12 are in a quadrangular frustum pyramid shape, the peripheral edges of the mounting plates 12 and the peripheral edges of the mounting seat 1 are located on the same plane, a control unit 13 is fixedly connected to the middle of the lower surface of the mounting plates 12 through bolts, heat dissipation silica gel is smeared between the control unit 13 and the adjacent surfaces of the storage battery 11, the temperature of each component in the control unit 13 during operation can be effectively reduced through the heat dissipation silica gel, and the service life of each, the control unit 13 further includes a signal receiving module 131, a signal processing module 132, a data conversion module 133, a data sending module 134 and a microprocessor 135, where the signal receiving module 131 is a BL-8188-2F signal receiving module, and the signal receiving module 131 can effectively collect data information of each component, so as to facilitate centralized information transmission, an output end of the signal receiving module 131 is electrically coupled to an input end of the signal processing module 132, the signal processing module 132 is a HW2000TR signal processing module, the signal processing module 132 can effectively transmit data to extract effective information, an output end of the signal processing module 132 is electrically coupled to an input end of the data conversion module 133, the data conversion module 133 is an ADS1256 analog-to-digital conversion module, and the data conversion module 133 can effectively perform digital conversion on the received signal to improve the processing performance of the microprocessor 135 The data conversion module 133 has an output end electrically coupled to an input end of the data transmission module 134 to facilitate data transmission, the data transmission module 134 has an RS232 type, the data transmission module 134 has an output end electrically coupled to an input end of the microprocessor 135, the microprocessor 135 has a QFP-100 type, the microprocessor 135 can effectively integrate data to control various components, the control unit 13 further includes a data storage module 136, an input end of the data storage module 136 is electrically coupled to an output end of the microprocessor 135, the data storage module 136 is used as a data storage device of the microprocessor 135, the data storage module 136 has a TSOP44-SRAM static memory, and the data storage module 136 can effectively improve a reading rate in a data transmission process and can also facilitate extraction of transmitted data during a later maintenance process Backup, the four corners of the inner wall of the mounting seat 1 are fixedly connected with motors 14 through bolts, the model of each motor 14 is KR60A-C motor, one end of a power output shaft of each motor 14 is arranged in a horizontal and vertical position, the bottom end of each motor 14 is fixedly connected with a support 15 through bolts, each support 15 is L-shaped, reinforcing ribs are welded on the lower surface of each support 15, the supporting strength of each support 15 can be further improved through the reinforcing ribs, the four supports 15 are all fixedly connected with the mounting seat 1 through bolts, each support 15 is used as a positioning device of each motor 14 in the mounting seat 1, the stability of each motor 14 during operation can be effectively improved through the supports 15, the power output ends of the four motors 14 all penetrate through the mounting plate 12 and are fixedly connected with a screw rod 16 through a coupler, the peripheral threads of the screw rod 16 are sleeved with a baffle 17, and the baffle 17 is rotatably connected, guide posts 18 are fixedly connected to the upper surface of the mounting plate 12 close to four corners through bolts, the guide posts 18 are quadrangular, slide blocks 19 are slidably connected to two sides of each guide post 18, the four baffles 17 are slidably connected to the four guide posts 18 through the slide blocks 19, protective silica gel is adhered to joints between the four baffles 17 and the four guide posts 18, electric push rods 2 are fixedly connected to the upper surface of the mounting plate 12 close to four corners through bolts, the type of each electric push rod 2 is TJC-C1-S-P-P, a fixing plate 21 is fixedly connected to the top ends of the four electric push rods 2 through bolts, the height of the fixing plate 21 between the adjacent surfaces of the four baffles 17 can be effectively adjusted through the electric push rods 2, cooling fans 22 are embedded to two sides of the middle of the fixing plate 21, and the type of each cooling fan 22 is FP-108EX-S1-S, eight heat dissipation fans 22 are arranged, the eight heat dissipation fans 22 all penetrate through the fixing plate 21, air flow between the four baffles 17 can be effectively promoted to flow through the heat dissipation fans 22, high-temperature gas between the four baffles 17 can be transported and dissipated, the high-temperature gas is generated when component equipment installed on a wiring rack 32 runs, sealing tapes are adhered to the periphery of the fixing plate 21, the input ends of the eight heat dissipation fans 22 are electrically connected with the output ends of the storage battery 11 and the control unit 13, the periphery of the fixing plate 21 is respectively connected with the four baffles 17 in a sliding mode, the fixing plate 21 further comprises a protection plate 24, supporting rods 23 are fixedly connected to the upper surface of the fixing plate 21 close to the four corners through bolts, the top ends of the four supporting rods 23 are fixedly connected with the protection plate 24 through bolts, and sealing strips are embedded around the protection plate 24, the guard plate 24 and the fixed plate 21 have the same side length and are positioned on the same vertical plane, the periphery of the guard plate 24 is respectively connected with the four baffles 17 in a sliding way, the guard plate 24 can effectively protect the installation space between the four baffles 17 from dust, thereby further improving the internal tightness, the output end of the storage battery 11 is respectively electrically connected with the control unit 13, the motor 14 and the input end of the electric push rod 2, the output end of the control unit 13 is respectively connected with the motor 14 and the input end of the electric push rod 2 through electric signals, the mounting panel 12 upper surface middle part is through bolt fixedly connected with connecting plate 3, all through bolt fixedly connected with wiring board 31, two in 3 upper surface middle part both sides of connecting plate 31 both sides are all through bolt fixedly connected with wiring frame 32, and it is required that the mounted position that can each components and parts equipment of effectual provision through wiring frame 32.
Example two:
referring to fig. 1-8, the present invention provides a technical solution: an intelligent heat exchanger unit comprises a mounting seat 1 and a connecting plate 3, wherein a storage battery 11 is fixedly connected to the middle of the lower surface of the inner wall of the mounting seat 1 through bolts, the type of the storage battery 11 is a 6-QW-70-L storage battery, the storage battery 11 can be effectively disassembled and replaced on the mounting seat 1 through bolts, mounting plates 12 are fixedly connected to the peripheral edges of the upper surface of the mounting seat 1 through bolts, the mounting plates 12 are in a quadrangular frustum pyramid shape, the peripheral edges of the mounting plates 12 and the peripheral edges of the mounting seat 1 are located on the same plane, a control unit 13 is fixedly connected to the middle of the lower surface of the mounting plates 12 through bolts, heat dissipation silica gel is smeared between the control unit 13 and the adjacent surfaces of the storage battery 11, the temperature of each component in the control unit 13 during operation can be effectively reduced through the heat dissipation silica gel, and the service life of each, the control unit 13 further includes a signal receiving module 131, a signal processing module 132, a data conversion module 133, a data sending module 134 and a microprocessor 135, where the signal receiving module 131 is a BL-8188-2F signal receiving module, and the signal receiving module 131 can effectively collect data information of each component, so as to facilitate centralized information transmission, an output end of the signal receiving module 131 is electrically coupled to an input end of the signal processing module 132, the signal processing module 132 is a HW2000TR signal processing module, the signal processing module 132 can effectively transmit data to extract effective information, an output end of the signal processing module 132 is electrically coupled to an input end of the data conversion module 133, the data conversion module 133 is an ADS1256 analog-to-digital conversion module, and the data conversion module 133 can effectively perform digital conversion on the received signal to improve the processing performance of the microprocessor 135 The data conversion module 133 has an output end electrically coupled to an input end of the data transmission module 134 to facilitate data transmission, the data transmission module 134 has an RS232 type, the data transmission module 134 has an output end electrically coupled to an input end of the microprocessor 135, the microprocessor 135 has a QFP-100 type, the microprocessor 135 can effectively integrate data to control various components, the control unit 13 further includes a data storage module 136, an input end of the data storage module 136 is electrically coupled to an output end of the microprocessor 135, the data storage module 136 is used as a data storage device of the microprocessor 135, the data storage module 136 has a TSOP44-SRAM static memory, and the data storage module 136 can effectively improve a reading rate in a data transmission process and can also facilitate extraction of transmitted data during a later maintenance process Backup, the four corners of the inner wall of the mounting seat 1 are fixedly connected with motors 14 through bolts, the model of each motor 14 is KR60A-C motor, one end of a power output shaft of each motor 14 is arranged in a horizontal and vertical position, the bottom end of each motor 14 is fixedly connected with a support 15 through bolts, each support 15 is L-shaped, reinforcing ribs are welded on the lower surface of each support 15, the supporting strength of each support 15 can be further improved through the reinforcing ribs, the four supports 15 are all fixedly connected with the mounting seat 1 through bolts, each support 15 is used as a positioning device of each motor 14 in the mounting seat 1, the stability of each motor 14 during operation can be effectively improved through the supports 15, the power output ends of the four motors 14 all penetrate through the mounting plate 12 and are fixedly connected with a screw rod 16 through a coupler, the peripheral threads of the screw rod 16 are sleeved with a baffle 17, and the baffle 17 is rotatably connected, guide posts 18 are fixedly connected to the upper surface of the mounting plate 12 close to four corners through bolts, the guide posts 18 are quadrangular, slide blocks 19 are slidably connected to two sides of each guide post 18, the four baffles 17 are slidably connected to the four guide posts 18 through the slide blocks 19, protective silica gel is adhered to joints between the four baffles 17 and the four guide posts 18, electric push rods 2 are fixedly connected to the upper surface of the mounting plate 12 close to four corners through bolts, the type of each electric push rod 2 is TJC-C1-S-P-P, a fixing plate 21 is fixedly connected to the top ends of the four electric push rods 2 through bolts, the height of the fixing plate 21 between the adjacent surfaces of the four baffles 17 can be effectively adjusted through the electric push rods 2, cooling fans 22 are embedded to two sides of the middle of the fixing plate 21, and the type of each cooling fan 22 is FP-108EX-S1-S, eight heat dissipation fans 22 are arranged, the eight heat dissipation fans 22 all penetrate through the fixing plate 21, air flow between the four baffles 17 can be effectively promoted to flow through the heat dissipation fans 22, high-temperature gas between the four baffles 17 can be transported and dissipated, the high-temperature gas is generated when component equipment installed on a wiring rack 32 runs, sealing tapes are adhered to the periphery of the fixing plate 21, the input ends of the eight heat dissipation fans 22 are electrically connected with the output ends of the storage battery 11 and the control unit 13, the periphery of the fixing plate 21 is respectively connected with the four baffles 17 in a sliding mode, the fixing plate 21 further comprises a protection plate 24, supporting rods 23 are fixedly connected to the upper surface of the fixing plate 21 close to the four corners through bolts, the top ends of the four supporting rods 23 are fixedly connected with the protection plate 24 through bolts, and sealing strips are embedded around the protection plate 24, the side lengths of the guard plate 24 and the fixing plate 21 are equal and are positioned on the same vertical plane, the periphery of the guard plate 24 is respectively connected with the four baffles 17 in a sliding manner, the effect of dust prevention protection in the installation space between the four baffles 17 can be effectively achieved through the guard plate 24, so that the internal tightness is further improved, the output end of the storage battery 11 is respectively and electrically connected with the control unit 13, the motor 14 and the input end of the electric push rod 2, the output end of the control unit 13 is respectively and electrically connected with the motor 14 and the input end of the electric push rod 2, the middle part of the upper surface of the mounting plate 12 is fixedly connected with the connecting plate 3 through bolts, both sides of the middle part of the upper surface of the connecting plate 3 are fixedly connected with wiring plates 31 through bolts, both sides of the two wiring plates 31 are fixedly connected with wiring frames 32 through bolts, and the, 1 inner wall of mount pad with the screw thread is pegged graft between the adjacent surface of mounting panel 12 and is had positioning screw, and the rubber sleeve has been cup jointed to the threaded rod periphery, and positioning screw is used for as the location strutting arrangement of mounting panel 12 on mount pad 1 to further promote the support intensity of mounting panel 12 on mount pad 1, 1 lower surface of mount pad is pasted and is had the insulating layer, can effectually play insulation protection's effect through the insulating layer, 1 positive middle part of mount pad is inlayed and is had LED digital display screen, and LED digital display screen input respectively with battery 11 and the 13 output electric connection of control unit, can effectual convenience of customers implement data through LED digital display screen and watch.
The working principle is as follows: when in use, the mounting base 1 is firstly mounted and fixed on the base of the heat exchanger unit, so that the heat exchanger unit can be effectively controlled through the components mounted on the wire connection frame 32, and meanwhile, the mounting plate 12 arranged on the mounting base 1 and the control unit 13 arranged below the mounting plate 12 enable the heat exchanger unit to be controlled through the components, and simultaneously, the signal receiving module 131, the signal processing module 132, the data conversion module 133, the data sending module 134 and the microprocessor 135 of the control unit 13 can be used for implementing data control, so that the heat exchanger unit can be operated and simultaneously, any one of the four motors 14 in the mounting base 1 can be effectively started, so that the corresponding baffle 17 can be directionally displaced between the two guide posts 18 through the slide block 19 through the rotation of the screw rod 16, and the baffle 17 is separated from the original position to facilitate the user to mount the internal components, Also can realize carrying out effective radiating effect to inside components and parts through the relative position that expandes between four baffles 17 when reorganizing and maintaining, simultaneously through the fixed plate 21 that is equipped with through four electric putter 2 in mounting panel 12 top, and be equipped with eight radiator fan 22 in fixed plate 21 in order to further improve inside hot gas flow sparse effect, simultaneously can effectually implement the shutoff to the sealed space after four combinations through the backplate 24 that is equipped with through four branches 23 in the top of fixed plate 21, thereby can also realize the radiating effect at top through the electric putter lifting can.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.