CN110658188A - Concrete carbonation depth detector and detection method - Google Patents
Concrete carbonation depth detector and detection method Download PDFInfo
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Abstract
本发明提供一种混凝土碳化深度检测仪及检测方法,所述混凝土碳化深度检测仪,包括壳体、测量装置、喷液装置及鼓风装置,壳体上设有进风口、出风口和显示单元,壳体平面部上开设有检测口,检测口的直径大于混凝土测区表面待测孔洞的直径;测量装置包括环形照明光源、视觉传感器、PLC控制器、激光位移传感器、转动驱动机构、径向滑动驱动机构、数据处理器、导向支架和固定支架,喷液装置包括试剂瓶、低压电动水泵、输液管和喷头,鼓风装置包括电动机和叶轮。本发明混凝土碳化深度检测仪集鼓风、喷液和测量功能为一体,携带及使用方便;采用激光位移传感器碳化深度的自动测量和智能测量,测量精度大大提高。
The invention provides a concrete carbonation depth detector and a detection method. The concrete carbonation depth detector includes a casing, a measuring device, a liquid spraying device and a blowing device, and the casing is provided with an air inlet, an air outlet and a display unit , There is a detection port on the plane part of the shell, and the diameter of the detection port is larger than the diameter of the hole to be measured on the surface of the concrete measurement area; A sliding drive mechanism, a data processor, a guide bracket and a fixed bracket are provided. The liquid spray device includes a reagent bottle, a low-pressure electric water pump, an infusion tube and a spray head, and the blower device includes a motor and an impeller. The concrete carbonation depth detector of the invention integrates the functions of blasting, liquid spraying and measurement, and is convenient to carry and use; the laser displacement sensor is used for automatic and intelligent measurement of the carbonation depth, and the measurement accuracy is greatly improved.
Description
技术领域technical field
本发明属于土木工程混凝土检测技术领域,具体是一种混凝土碳化深度检测仪的结构改进及检测方法的改进。The invention belongs to the technical field of concrete detection in civil engineering, in particular to a structural improvement of a concrete carbonation depth detector and an improvement of a detection method.
背景技术Background technique
碳化深度是混凝土耐久性能的一个重要指标,测量混凝土的碳化深度值时,通常采用钻孔法,即在测区表面凿出口径约 15mm 、深度大于10mm的孔洞,孔洞形状为近似锥形,由其开口至其孔底内径逐渐缩小,然后用鼓风装置除净孔洞中的粉末与碎屑,再采用浓度为 1%的酚酞酒精试剂喷在孔洞内壁的边缘处,当已碳化与未碳化界限清晰时,再用深度测量工具测量已碳化与未碳化混凝土交界面到混凝土表面的垂直距离多次,读数精确至0.5mm,取其平均值作为该测区的碳化深度值。The carbonation depth is an important indicator of the durability of concrete. When measuring the carbonation depth of concrete, the drilling method is usually used, that is, a hole with a diameter of about 15mm and a depth of more than 10mm is drilled on the surface of the measurement area. The shape of the hole is approximately conical. The inner diameter of the hole is gradually reduced from the opening to the bottom of the hole, and then the powder and debris in the hole are removed with a blower device, and then the phenolphthalein alcohol reagent with a concentration of 1% is sprayed on the edge of the inner wall of the hole. When it is clear, use the depth measuring tool to measure the vertical distance from the interface of carbonized and uncarbonized concrete to the concrete surface for several times, the reading is accurate to 0.5mm, and the average value is taken as the carbonization depth value of the measuring area.
但是,目前测量装置、鼓风装置以及喷液装置操作时通常需要单独取出,且对孔洞内的碎屑与粉末的清除方式一般为使用吹耳球吹出气体将粉末与碎屑清除,然后再拿盛装有浓度为 1%酚酞酒精试剂的喷瓶在孔洞内壁的边缘处进行喷液体,各部分分开,操作时需分别取出,分别使用,使用和存放时容易丢失,操作不方便;此外目前多采用机械式刻度尺测量,逐次测量后取均值,测量精度不高,测量结果误差大。However, at present, the measuring device, the blowing device and the liquid spraying device usually need to be taken out separately during operation, and the cleaning method of the debris and powder in the hole is generally to use an ear-blow ball to blow out the gas to remove the powder and debris, and then take it out. The spray bottle containing 1% phenolphthalein alcohol reagent sprays liquid at the edge of the inner wall of the hole. Each part is separated and needs to be taken out and used separately during operation. It is easy to lose during use and storage, and the operation is inconvenient; For mechanical scale measurement, the average value is taken after successive measurements, the measurement accuracy is not high, and the measurement result has a large error.
发明内容SUMMARY OF THE INVENTION
本发明提供一种混凝土碳化深度检测仪及检测方法,检测仪集鼓风、喷液、测量于一体,携带方便,使用该检测仪的检测方法测量效率和测量精度高。The invention provides a concrete carbonation depth detector and a detection method. The detector integrates air blasting, liquid spraying and measurement, and is convenient to carry. The detection method using the detector has high measurement efficiency and measurement accuracy.
为达到上述技术目的,本发明所提出的混凝土碳化深度检测仪采用以下技术方案予以实现:一种混凝土碳化深度检测仪,其特征在于,包括:In order to achieve the above-mentioned technical purpose, the concrete carbonation depth detector proposed by the present invention adopts the following technical solutions to realize: a concrete carbonation depth detector is characterized in that, comprising:
壳体、集成在壳体内的测量装置、喷液装置及鼓风装置、设在壳体内的电源、设在壳体上并与电源连接的电源开关、设在壳体上用于控制所述测量装置工作的第一控制开关、设在壳体上用于控制所述喷液装置和所述鼓风装置同时工作的第二控制开关,所述第一控制开关、第二控制开关均与所述电源开关连接;a housing, a measuring device integrated in the housing, a liquid spray device and a blowing device, a power supply provided in the housing, a power switch provided on the housing and connected to the power supply, provided on the housing for controlling the measurement A first control switch for the device to work, and a second control switch provided on the casing to control the simultaneous operation of the liquid spray device and the blower device, the first control switch and the second control switch are both compatible with the power switch connection;
所述壳体上设有进风口、出风口和显示单元,且所述壳体具有用于与混凝土测区表面贴合的平面部,所述平面部上开设有圆形的检测口,所述检测口的直径大于混凝土测区表面待测孔洞的直径;The casing is provided with an air inlet, an air outlet and a display unit, and the casing has a plane part for fitting with the surface of the concrete measuring area, a circular detection port is opened on the plane part, and the The diameter of the detection port is larger than the diameter of the hole to be measured on the surface of the concrete measurement area;
所述测量装置包括环形照明光源、视觉传感器、PLC控制器、激光位移传感器、转动驱动机构、径向滑动驱动机构、数据处理器、导向支架和固定支架,所述视觉传感器、所述PLC控制器、所述激光位移传感器及所述数据处理器通信连接,当所述平面部与混凝土测区表面贴合时所述激光位移传感器的检测端与混凝土测区表面待测孔洞洞口平齐;The measuring device includes a ring-shaped illumination light source, a vision sensor, a PLC controller, a laser displacement sensor, a rotational drive mechanism, a radial sliding drive mechanism, a data processor, a guide bracket and a fixed bracket, the vision sensor, the PLC controller , The laser displacement sensor and the data processor are connected in communication, and when the plane part is attached to the surface of the concrete measuring area, the detection end of the laser displacement sensor is flush with the opening of the hole to be measured on the surface of the concrete measuring area;
所述固定支架固设在所述壳体内,所述转动驱动机构、所述PLC控制器及所述数据处理器安装在所述固定支架上;The fixing bracket is fixed in the casing, and the rotation driving mechanism, the PLC controller and the data processor are installed on the fixing bracket;
所述转动驱动机构包括竖向放置的第一电机、与第一电机的输出轴同轴固连的转轴和支撑板,所述支撑板与所述转轴固连且其具有水平的支撑面,所述转轴与所述检测口同轴且伸入所述检测口内,所述视觉传感器及所述环形照明光源固定在所述转轴的自由端上,且所述视觉传感器位于所述检测口的中心,所述环形照明光源与所述检测口同心且位于所述视觉传感器的外围;The rotation driving mechanism includes a vertically placed first motor, a rotating shaft coaxially fixed with the output shaft of the first motor, and a support plate, the support plate is fixedly connected with the rotating shaft and has a horizontal support surface, so The rotating shaft is coaxial with the detection port and extends into the detection port, the visual sensor and the annular illumination light source are fixed on the free end of the rotating shaft, and the visual sensor is located in the center of the detection port, The annular illumination light source is concentric with the detection port and is located on the periphery of the vision sensor;
所述导向支架固设在所述环形照明光源的周向侧壁上,且具有沿所述检测口的径向延伸的导向孔,所述激光位移传感器设在所述导向支架上且可沿所述导向孔径向滑动;The guide bracket is fixed on the circumferential side wall of the annular illumination light source, and has a guide hole extending along the radial direction of the detection port, and the laser displacement sensor is arranged on the guide bracket and can be along the The guide hole slides radially;
所述径向滑动驱动机构,用于驱动所述激光位移传感器沿所述导向孔径向滑动,其包括横向放置的第二电机、竖向设置的圆形转盘、连杆和固定导向杆,所述第二电机固设在所述支撑板的所述支撑面上,所述圆形转盘偏心地安装在第二电机输出轴上,所述圆形转盘上形成有与其同心的环形导轨,所述连杆的一端与所述激光位移传感器固连,另一端固连有第一滑块,所述第一滑块上固设有第二滑块,所述第一滑块与所述环形导轨滑动配合,所述固定导向杆固定设置,所述第二滑块与所述固定导向杆滑动配合;The radial sliding drive mechanism is used to drive the laser displacement sensor to slide radially along the guide hole, and includes a second motor placed laterally, a circular turntable set vertically, a connecting rod and a fixed guide rod. The second motor is fixed on the support surface of the support plate, the circular turntable is eccentrically mounted on the output shaft of the second motor, and the circular turntable is formed with an annular guide rail concentric with it. One end of the rod is fixedly connected with the laser displacement sensor, and the other end is fixedly connected with a first sliding block, a second sliding block is fixed on the first sliding block, and the first sliding block is slidably matched with the annular guide rail , the fixed guide rod is fixedly arranged, and the second sliding block is slidably matched with the fixed guide rod;
所述喷液装置包括装有酚酞酒精试剂的试剂瓶、低压电动水泵、输液管和喷头,所述试剂瓶及所述低压电动水泵固设在所述壳体内,所述输液管的进液端伸入所述试剂瓶内,出液端位于所述试剂瓶的外部并连接所述低压电动水泵的进液端,所述低压电动水泵的出液端通过管路连接所述喷头,所述喷头固设在所述出风口内;The liquid spray device includes a reagent bottle containing phenolphthalein alcohol reagent, a low-pressure electric water pump, an infusion tube and a spray head, the reagent bottle and the low-pressure electric water pump are fixed in the casing, and the liquid inlet end of the infusion tube is fixed. Extend into the reagent bottle, the liquid outlet end is located outside the reagent bottle and is connected to the liquid inlet end of the low-pressure electric water pump, and the liquid outlet end of the low-pressure electric water pump is connected to the nozzle through a pipeline, and the nozzle fixed in the air outlet;
所述鼓风装置包括电动机和由电动机驱动转动的叶轮,所述电动机固设在所述壳体内,所述进风口位于所述叶轮的进风侧,所述出风口位于所述叶轮的出风侧。The blowing device includes a motor and an impeller driven and rotated by the motor, the motor is fixed in the casing, the air inlet is located on the air inlet side of the impeller, and the air outlet is located on the air outlet of the impeller. side.
所述固定导向杆的长度方向沿水平方向,所述第二滑块具有延伸方向与所述固定导向杆的长度方向平行的导向槽,所述第二滑块以其导向槽与所述固定导向杆滑动配合,所述第一滑块具有沿竖向方向延伸的导向槽,所述第一滑块以其导向槽与所述环形导轨滑动配合。The length direction of the fixed guide rod is in the horizontal direction. The rod is slidably fitted, the first sliding block has a guide groove extending in the vertical direction, and the first sliding block is slidably matched with the annular guide rail with its guide groove.
所述出风口形成在所述平面部上,并位于所述检测口的一侧。The air outlet is formed on the flat portion and is located on one side of the detection port.
所述壳体内固设有隔板,用于将所述鼓风装置与所述测量装置隔开。A partition plate is fixed in the casing for separating the blowing device from the measuring device.
所述测量装置还包括辅助固定支架,所述辅助固定支架固设在所述壳体内且位于所述固定支架的上方,其上开设有通孔,所述转轴穿设经过所述通孔,所述第一电机固设在所述固定支架上且夹设在所述辅助固定支架和所述固定支架之间。The measuring device further includes an auxiliary fixing bracket, the auxiliary fixing bracket is fixed in the casing and located above the fixing bracket, and a through hole is formed on the auxiliary fixing bracket, and the rotating shaft passes through the through hole, so that the The first motor is fixed on the fixing bracket and sandwiched between the auxiliary fixing bracket and the fixing bracket.
所述测量装置还包括存储器,所述存储器与所述数据处理器连接,所述壳体上设有USB接口,所述存储器还与所述USB接口连接,所述电源与所述USB接口连接。The measuring device further includes a memory connected to the data processor, a USB interface is provided on the casing, the memory is further connected to the USB interface, and the power supply is connected to the USB interface.
所述试剂瓶上形成有注液口,所述注液口配置有密封瓶盖,所述密封瓶盖露出于所述壳体外部,以便由所述壳体外部打开或关闭所述注液口。A liquid injection port is formed on the reagent bottle, and the liquid injection port is configured with a sealed bottle cap, and the sealed bottle cap is exposed outside the casing, so that the liquid injection port can be opened or closed from the outside of the casing .
所述输液管的进液端上安装有滤网。A filter screen is installed on the liquid inlet end of the infusion tube.
本发明还提出了一种基于上述混凝土碳化深度检测仪的检测方法,包括如下步骤:The present invention also proposes a detection method based on the above-mentioned concrete carbonation depth detector, comprising the following steps:
1)检测仪上电:打开电源开关以接通电源;1) Power on the detector: turn on the power switch to turn on the power;
2)对混凝土测区表面待测孔洞进行喷液和除灰:将检测仪壳体上的出风口朝向所述待测孔洞,打开第二控制开关,喷液装置的低压电动水泵开始工作,将试液瓶内的酚酞酒精混合试剂通过输液管和低压电动水泵与喷头之间的连接管路输送至喷头,由喷头向待测孔洞内喷出酚酞酒精混合试剂,实现对待测孔洞的喷液;低压电动水泵开始工作的同时,鼓风装置的电动机开始工作,叶轮旋转,将从进风口吸入的气流从出风口吹出实现对待测孔洞的除灰;2) Spray liquid and remove ash on the hole to be measured on the surface of the concrete measuring area: turn the air outlet on the detector shell towards the hole to be measured, turn on the second control switch, and the low-pressure electric water pump of the spray device starts to work. The phenolphthalein alcohol mixed reagent in the test solution bottle is transported to the nozzle through the infusion pipe and the connecting pipeline between the low-pressure electric water pump and the nozzle, and the nozzle sprays the phenolphthalein alcohol mixed reagent into the hole to be tested to realize the spraying of the hole to be tested; When the low-voltage electric water pump starts to work, the motor of the blowing device starts to work, the impeller rotates, and the airflow sucked from the air inlet is blown out from the air outlet to realize the dust removal of the hole to be measured;
3)停止喷液和除灰:喷液和除灰工作完成后,关闭第二控制开关,喷液装置和鼓风装置停止工作;3) Stop the liquid spraying and ash removal: After the liquid spraying and ash removal work is completed, turn off the second control switch, and the liquid spraying device and the blowing device stop working;
4)对混凝土测区表面待测孔洞进行碳化深度测量:观察待测孔洞内壁混凝土颜色变化,待待测孔洞内壁未碳化混凝土变红后,将检测仪壳体平面部与混凝土测区表面贴合且壳体上的检测口朝向待测孔洞,激光位移传感器的检测端与混凝土测区表面待测孔洞洞口平齐;打开第一控制开关,测量装置的环形照明光源打开,视觉传感器工作,视觉传感器扫描待测孔洞获取待测孔洞内壁上方碳化混凝土和下方非碳化混凝土的环形分界曲线,并将扫描到的环形分界曲线信息传输到PLC控制器内,PLC控制器控制第一电机和第二电机工作,使激光位移传感器在转动驱动机构和径向滑动驱动机构的共同驱动作用下沿与环形分界曲线平行且相同的曲线轨迹移动一周,在移动过程中,激光位移传感器测量环形分界曲线一周的深度,并将测量的深度值传递给数据处理器,经数据处理器取均值后显示在显示单元上。4) Measure the carbonation depth of the hole to be measured on the surface of the concrete measuring area: observe the color change of the inner wall of the hole to be measured, and after the uncarbonated concrete on the inner wall of the hole to be measured turns red, fit the plane part of the detector shell to the surface of the concrete measuring area And the detection port on the shell faces the hole to be measured, and the detection end of the laser displacement sensor is flush with the hole to be measured on the surface of the concrete measurement area; turn on the first control switch, the ring lighting source of the measurement device is turned on, the vision sensor works, and the vision sensor Scan the hole to be tested to obtain the circular boundary curve of the carbonized concrete above the inner wall of the hole to be tested and the non-carbonated concrete below, and transmit the scanned circular boundary curve information to the PLC controller, which controls the first motor and the second motor to work , so that the laser displacement sensor moves along the same curve trajectory parallel to the annular boundary curve under the joint driving action of the rotary drive mechanism and the radial sliding drive mechanism. The measured depth value is transmitted to the data processor, and the average value is displayed on the display unit after the data processor.
所述激光位移传感器的最大量程50mm,精度为0.1mm。The maximum range of the laser displacement sensor is 50mm, and the precision is 0.1mm.
本发明具有以下优点和积极效果:The present invention has the following advantages and positive effects:
1、本发明混凝土碳化深度检测仪集鼓风、喷液和测量功能为一体,携带及使用方便,简化操作过程,提高检测效率;1. The concrete carbonation depth detector of the present invention integrates the functions of blasting, spraying and measuring, is convenient to carry and use, simplifies the operation process, and improves the detection efficiency;
2、摒弃目前常用的指针测量方法,采用激光位移传感器沿平行于混凝土碳化及非碳化环形分界曲线的轨迹移动一周进行测量并取均值,实现自动测量和智能测量,测量精度大大提高。2. Abandoning the currently commonly used pointer measurement method, the laser displacement sensor is used to move around the trajectory parallel to the carbonized and non-carbonized annular boundary curve of the concrete to measure and take the average value to realize automatic measurement and intelligent measurement, and the measurement accuracy is greatly improved.
附图说明Description of drawings
图1为本发明混凝土碳化深度检测仪正面视角的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the front view of the concrete carbonation depth detector of the present invention;
图2为本发明混凝土碳化深度检测仪背面视角的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the back perspective of the concrete carbonation depth detector of the present invention;
图3为本发明混凝土碳化深度检测仪底面视角的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the bottom view of the concrete carbonation depth detector of the present invention;
图4为本发明混凝土碳化深度检测仪剖切状态结构示意图;Fig. 4 is the structural schematic diagram of the cutting state of the concrete carbonation depth detector of the present invention;
图5为本发明混凝土碳化深度检测仪的测量装置转动驱动结构和径向滑动驱动机构的装配结构示意图;5 is a schematic diagram of the assembly structure of the rotating drive structure and the radial sliding drive mechanism of the measuring device of the concrete carbonation depth detector of the present invention;
图6为本发明混凝土碳化深度检测仪中圆形转盘、连杆、固定导向杆、转轴、第一滑块及第二滑块的组装结构示意图。6 is a schematic diagram of the assembly structure of a circular turntable, a connecting rod, a fixed guide rod, a rotating shaft, a first slider and a second slider in the concrete carbonation depth detector of the present invention.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明的技术方案作进一步详细的说明。The technical solutions of the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
参照图1至图4,本实施例一种混凝土碳化深度检测仪,包括壳体100、集成在壳体100内的测量装置200、喷液装置300及鼓风装置400、设在壳体100内的电源500、设在壳体100上并与电源500连接的电源开关600、设在壳体100上用于控制测量装置200工作的第一控制开关、设在壳体100上用于控制喷液装置300和鼓风装置400同时工作的第二控制开关,第一控制开关、第二控制开关均与电源开关600连接;Referring to FIGS. 1 to 4 , a concrete carbonation depth detector in this embodiment includes a
壳体100上设有进风口110、出风口120和显示单元130,且壳体100具有用于与混凝土测区表面贴合的平面部140,平面部140上开设有圆形的检测口150,检测口150的直径大于混凝土测区表面待测孔洞的直径,以使其能够全部覆盖待测孔洞;The
测量装置200包括环形照明光源210、视觉传感器220、PLC控制器230、激光位移传感器240、转动驱动机构250、径向滑动驱动机构260、数据处理器270、导向支架280和固定支架290,视觉传感器220、PLC控制器230、激光位移传感器240及数据处理器270相互之间通信连接,以便实现数据或信号传输;当壳体100的平面部140与混凝土测区表面贴合时,激光位移传感器240的检测端与混凝土测区表面待测孔洞洞口平齐;The measuring device 200 includes a ring-shaped
固定支架290固设在壳体100内,作为壳体100内部分部件的支撑支架,比如转动驱动机构250、PLC控制器230及数据处理器270安装在固定支架290上;The fixing
其中,如图5和图6所示,转动驱动机构250包括竖向放置的第一电机251、与第一电机251的输出轴同轴固连的转轴252和支撑板253,支撑板253与转轴252固连且其具有水平的支撑面,本实施例中支撑板253为一水平板,其轴线与转轴252重合,转轴252与检测口150同轴且伸入检测口150内,视觉传感器220及环形照明光源210固定在转轴252的自由端上,且视觉传感器220位于检测口150的中心,环形照明光源210与检测口150同心且位于视觉传感器220的外围;Wherein, as shown in FIGS. 5 and 6 , the
导向支架280固设在环形照明光源210的周向侧壁上,且具有沿检测口150的径向延伸的导向孔281,激光位移传感器240设在导向支架280上且可沿导向孔281径向滑动;比如如图5所示,激光位移传感器240具有导向部241,导向部241嵌入导向孔281内,导向部241与导向孔281之间存在活动间隙,使得激光位移传感器240在外力作用下可沿导向孔281径向滑动;第一电机251工作时,通过转轴252带动视觉传感器220、环形照明光源210、导向支架280、激光位移传感器240、支撑板253及其上的下述第二电机261一起转动,通过PLC控制器230控制第一电机261的转速和方向,进而控制激光位移传感器240周向转动的转速及方向;The
径向滑动驱动机构260用于驱动激光位移传感器240沿导向孔281径向滑动,如图5和图6所示,其包括横向放置的第二电机261、竖向设置的圆形转盘262、连杆263和固定导向杆264,第二电机261固设在支撑板253的支撑面上,圆形转盘262偏心地安装在第二电机261的输出轴上,圆形转盘262上形成有与其同心的环形导轨265,连杆263呈倒L形,其一端与激光位移传感器240固连,另一端固连有第一滑块266,第一滑块266上固设有第二滑块267,第一滑块266与环形导轨265滑动配合,固定导向杆264固定设置,第二滑块267与固定导向杆264滑动配合,第二滑块267在外力作用下可沿固定导向杆264长度方向往复滑动;第二电机261工作时,圆形转盘262偏心转动,从而通过第一滑块266与环形导轨265的滑动配合、第二滑块267与固定导向杆264的滑动配合、以及固定导向杆264固定不动,使得第一滑块266、第二滑块267和连杆263沿固定导向杆264滑动,进而带动激光位移传感器240沿导向孔281进行滑动。通过PLC控制器230控制第二电机261的转速和方向,进而控制激光位移传感器240沿导向孔281的滑动距离和方向;则在转动驱动机构250和径向滑动驱动机构260的共同作用下,实现了激光位移传感器240沿与待测孔洞洞口平行的平面内周向转动的同时沿检测口150的径向滑动,从而使激光位移传感器240的运动轨迹为一环形曲线;The radial sliding
如图4所示,喷液装置300包括装有酚酞酒精试剂的试剂瓶310、低压电动水泵320、输液管330和喷头340,试剂瓶310及低压电动水泵320固设在壳体100内,输液管330的进液端伸入试剂瓶310内,出液端位于试剂瓶310的外部并连接低压电动水泵320的进液端,低压电动水泵320的出液端通过管路350连接喷头340,喷头340固设在出风口120内,可通过胶粘或卡扣固定的方式进行固定;低压电动水泵320工作时,通过输液管330将试剂瓶310内的酚酞酒精试剂抽出并经过管路350输送至喷头340,由喷头340喷向混凝土测区表面待测孔洞内,实现对混凝土测区表面待测孔洞的喷液操作;As shown in FIG. 4 , the
对于鼓风装置400,其包括电动机410和由电动机410驱动转动的叶轮420,电动机410固设在壳体100内,壳体100上的进风口110位于叶轮420的进风侧,出风口120位于叶轮420的出风侧,从而电动机410驱动叶轮420转动时,形成负压,检测仪壳体100外部的气流经进风口110吸入壳体100内并经出风口120吹出,实现对混凝土测区表面待测孔洞的除灰操作;第二控制开关控制喷液装置300和鼓风装置400同时工作,从而实现了喷液和鼓风除灰的同时操作,提高测量效率。The
进一步地,固定导向杆264的长度方向沿水平方向,如图5和图6所示,固定导向杆264为一水平设置的直杆,其一端固连在转轴252上,另一端套设在第二电机261的输出轴上且与第二电机261的输出轴之间存在径向间隙以不影响第二电机261的输出轴及圆形转盘262的正常转动;第二滑块267具有延伸方向与固定导向杆264的长度方向平行的导向槽,第二滑块267以其导向槽与固定导向杆264滑动配合,从而使其在外力作用下可沿固定导向杆264的长度方向往复滑动;第一滑块266具有沿竖向方向延伸的导向槽,第一滑块266以其导向槽与环形导轨265滑动配合,从而不影响环形导轨265随圆形转盘262的转动。Further, the length direction of the fixed
为进一步方便操作,出风口120形成在平面部140上,并位于检测口150的一侧。即出风口120和检测口150在同一平面上,则在喷液和鼓风除灰时,直接使平面部140朝向待测孔洞,出风口120对准待测孔洞,喷液和鼓风除灰结束后,稍微挪动检测仪位置,使平面部140贴合混凝土测区表面,检测口150对准待测孔洞即可。For further convenience of operation, the
为使检测仪整体结构布置匀称,使其能够稳固放置,壳体100内固设有隔板700,如图4所示,用于将鼓风装置40与测量装置200隔开,同时将喷液装置和测量装置200隔开。In order to make the overall structure of the detector well-proportioned, so that it can be placed stably, a
由于测量装置200既有周向转动,又有径向滑动,为提高其运动平稳性,以有利于保证测量精度,测量装置200还包括辅助固定支架2100,辅助固定支架2100固设在壳体100内且位于固定支架290的上方,其上开设有通孔2101,转轴252穿设经过通孔2101,通孔2101与转轴252之间存在间隙,以不影响转轴252的正常转动,同时通孔2101还对转轴252起到一定的周向约束作用,第一电机251固设在固定支架290上且夹设在辅助固定支架2100和固定支架290之间,也有效保证了第一电机251的稳固性,从而大大提高了测量装置200的运动平稳性。Since the measuring device 200 has both circumferential rotation and radial sliding, in order to improve the smoothness of its motion and help ensure the measurement accuracy, the measuring device 200 further includes an
进一步地,测量装置200还包括存储器2110,存储器2110与数据处理器270连接,壳体100上设有USB接口160,存储器2110还与USB接口160连接,电源500与USB接口160连接。数据处理器270处理后的测量数据除在显示单元130上显示外,还可以存储在存储器2110内,并通过USB接口160输出储存数据,以便进行混凝土碳化分析等。Further, the measuring device 200 further includes a memory 2110 connected to the
为方便试剂瓶310内酚酞酒精试剂的补充,在试剂瓶310上形成有注液口,注液口配置有密封瓶盖311,密封瓶盖311露出于壳体100外部,以便由壳体100外部打开或关闭注液口。In order to facilitate the replenishment of the phenolphthalein alcohol reagent in the
进一步地,输液管330的进液端上安装有滤网,以防止试剂中杂质经输液管330进入喷头340,进而防止喷头340堵塞。Further, a filter screen is installed on the liquid inlet end of the
为简化检测仪整体结构,本实施例中第一控制开关和第二控制开关集成为一三控开关800,三控开关800通过线路一路与电源开关600相连,一端与喷液装置300的低压电动水泵320相连,同时与鼓风装置400的电动机410通过线路相连,与喷液装置300相连的线路同与电动机410相连的线路并联,即可通过向一侧操纵三控开关800同时喷液和鼓风,测量装置200的第一电机251、第二电机261、环状照明光源210并联在三控开关800另一路线路上,实现向另一侧操纵三控开关800照明和测量的同时进行。In order to simplify the overall structure of the detector, in this embodiment, the first control switch and the second control switch are integrated into a three-
本实施例还提出了一种采用本实施例所述混凝土碳化深度检测仪的检测方法,包括如下步骤:This embodiment also proposes a detection method using the concrete carbonation depth detector described in this embodiment, including the following steps:
1)检测仪上电:打开电源开关600以接通电源;1) Power on the detector: turn on the
2)对混凝土测区表面待测孔洞进行喷液和除灰:将检测仪壳体100上的出风口120朝向待测孔洞,打开三控开关800,使喷液装置300的低压电动水泵320开始工作,将试液瓶310内的酚酞酒精混合试剂通过输液管330和低压电动水泵320与喷头340之间的连接管路350输送至喷头340,由喷头340向待测孔洞内喷出酚酞酒精混合试剂,实现对待测孔洞的喷液;低压电动水泵320开始工作的同时,鼓风装置400的电动机410开始工作,叶轮420旋转,将从进风口110吸入的气流从出风口120吹出实现对待测孔洞的除灰;2) Spray liquid and remove dust on the hole to be measured on the surface of the concrete measuring area: turn the
3)停止喷液和除灰:喷液和除灰工作完成后,关闭三控开关800,喷液装置300和鼓风装置400停止工作;3) Stop the liquid spraying and ash removal: After the liquid spraying and ash removal work is completed, turn off the three-
4)对混凝土测区表面待测孔洞进行碳化深度测量:观察待测孔洞内壁混凝土颜色变化,待待测孔洞内壁未碳化混凝土变红后,将检测仪壳体100的平面部140与混凝土测区表面贴合且壳体100上的检测口150朝向待测孔洞,此时激光位移传感器340的检测端与混凝土测区表面待测孔洞洞口平齐;打开三控开关800,使测量装置200的环形照明光源210打开,视觉传感器220工作,视觉传感器220扫描待测孔洞获取待测孔洞内壁上方碳化混凝土和下方非碳化混凝土的环形分界曲线,并将扫描到的环形分界曲线信息传输到PLC控制器230内,PLC控制器230控制第一电机251和第二电机261工作,使得激光位移传感器240在转动驱动机构250和径向滑动驱动机构260的共同驱动作用下最终的运动轨迹与环形分界曲线平行且相同,并沿该运动轨迹移动一周,在移动过程中,激光位移传感器240测量环形分界曲线一周上各点的深度,也即激光位移传感器240测量端与环形分界曲线一周上各点之间的垂直距离,并将测量的深度值传输至数据处理器270,经数据处理器270取均值后显示在显示单元130上。4) Measure the carbonation depth of the hole to be measured on the surface of the concrete measuring area: observe the color change of the inner wall of the hole to be measured, and after the uncarbonated concrete on the inner wall of the hole to be measured turns red, connect the
其中,视觉传感器220也可以由普通颜色传感器替代,将物体颜色与PLC控制器230存储的环形分界曲线信息进行比较来检测颜色的传感器,当两个颜色在一定的误差范围内相吻合时,输出检测结果。Among them, the
进一步地,激光位移传感器240的最大量程50mm,精度为0.1mm,即可测量碳化深度超过10mm的混凝土,且误差较小。Further, the maximum range of the
以上实施例仅用以说明本发明的技术方案,而非对其进行限制;尽管参照前述实施例对本发明进行了详细的说明,对于本领域的普通技术人员来说,依然可以对前述实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或替换,并不使相应技术方案的本质脱离本发明所要求保护的技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art can still The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions claimed in the present invention.
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