Disclosure of Invention
The invention provides a bearing axial test mechanism, in the structure, reciprocating swing motion rotating around an axis and bidirectional push-pull load along the axial direction are applied to an inner ring of a bearing to be tested, and the bearing is separated by the push-pull load and the swing motion in the relative radial direction without mutual interference.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: the utility model provides a bearing axial test mechanism, includes test unit at least, acts on the swing subassembly of test unit one side and acts on the axial loading subassembly of test unit opposite side, the test unit includes at least:
a work table;
the pair of inner ring follow-up assemblies are oppositely arranged and fixed on the workbench, each inner ring follow-up assembly at least comprises a bearing seat and a support shaft arranged in the bearing seat, the bearing seats are fixed on the workbench, a pair of inner ring flange-free cylindrical roller bearings which are arranged side by side are arranged between the support shafts and the bearing seats, outer rings of the inner ring flange-free cylindrical roller bearings are fixedly arranged opposite to the bearing seats, and inner rings of the inner ring flange-free cylindrical roller bearings are fixedly connected to the support shafts;
the bearing test tool at least comprises a test shaft assembly and an outer ring fixing assembly, and two ends of the test shaft assembly are connected with a pair of supporting shafts of the inner ring follow-up assemblies respectively.
In a preferred embodiment, the support shaft at least comprises a bearing connecting section, a convex ring arranged at one end of the bearing connecting section, and a support connecting part positioned at one side of the convex ring far away from the bearing connecting section.
The utility model provides a preferred embodiment, support connecting portion include the fixed stay portion and the movable support portion of mutual adaptation lock, the inside support shaft hole that is equipped with of support connecting portion, be equipped with the keyway that extends along axial direction on the inner wall in support shaft hole one, the position that is close to the hole bottom in the support shaft hole is equipped with the screens groove.
According to a preferred embodiment, a flange end cover is arranged at one end, far away from the supporting connection part, of the supporting shaft, and an inner ring of the inner ring flange-free cylindrical roller bearing is fixed between the flange end cover and the convex ring.
In a preferred embodiment, the test shaft assembly comprises at least:
the test shaft is used for penetrating through an inner ring of the bearing to be tested;
the pair of loading ferrules are respectively sleeved on the test shafts on two sides of the outer ring loading seat, one end of each loading ferrule is provided with an inner ring contact end, and a swing angle transmission structure is arranged between each loading ferrule and each test shaft;
and the locking piece is fixedly arranged at the free end of the test shaft and is used for fixing the loading ferrule between the locking piece and the outer ring loading seat.
In a preferred embodiment, the test shaft at least comprises a test shaft section, swing angle transmission sections arranged on two sides of the test shaft section and locking sections connected with the swing angle transmission sections; the cross section of the swing angle transmission section is a polygon, and the diameter of an outer tangent ring of the polygon is not more than that of the test shaft section; and a test shaft mounting hole matched with the test shaft section and a swing angle transmission hole matched with the swing angle transmission section are formed in the loading ferrule.
In a preferred embodiment, the outer ring of the loading collar is provided with a pair of convex edges near the end portions of the two ends, an axial loading groove is formed between the pair of convex edges, and the part between the groove wall of the clamping groove in the support shaft hole and the end portion of the support connecting part is matched with the axial loading groove.
In a preferred embodiment, a second key groove matched with the first key groove is formed in the bottom of the axial loading groove, and the first key groove is connected with the second key groove through a flat key.
In a preferred embodiment, the oscillating assembly comprises at least:
the swing supporting seat is fixedly arranged;
one end of the axial loading shaft is provided with a swinging loading flange used for being connected with the supporting shaft, and the other end of the axial loading shaft is provided with a spline shaft;
the spline sleeve is axially and movably connected with the spline shaft;
the spline sleeve is fixedly connected with the spline connecting shaft, and the spline connecting shaft is rotatably and movably connected with the swing supporting seat;
the swing cylinder is fixedly connected to one side, far away from the axial loading shaft, of the swing support seat, and a swing angle sensor is arranged between an output shaft of the swing cylinder and the spline connecting shaft;
the encoder assembly is arranged at one end, far away from the swing supporting seat, of the swing cylinder.
In a preferred embodiment, the axial loading assembly comprises at least:
the loading supporting seat is fixedly arranged;
the linear loading cylinder body is fixedly connected with the loading support seat;
the piston rod is axially and movably connected with the linear loading cylinder body;
the guide shaft is axially and movably connected with the loading support seat and is positioned on one side of the loading support seat, which is far away from the linear loading cylinder body;
the pull pressure sensor is arranged between the piston rod and the guide shaft;
the device comprises a linear loading rod, wherein one end of the linear loading rod is rotatably and movably connected with a guide shaft, and a linear loading flange connected with a supporting shaft is arranged at the free end of the linear loading rod.
The bearing axial test mechanism has the following beneficial effects:
(1) in the inner ring follow-up component, the support shaft is connected with the bearing seat through the pair of inner ring flange-free cylindrical roller bearings, the outer ring of the inner ring flange-free cylindrical roller bearing is fixedly connected with the bearing seat, the inner ring is fixedly connected with the support shaft and is axially movably connected with the bearing seat, based on the characteristic of axial displacement between the inner ring and the outer ring of the inner ring flange-free cylindrical roller bearing and the connection relation of the inner ring flange-free cylindrical roller bearing, axial push-pull load can be applied to the bearing to be tested, the bearing can also be made to swing around the axis in a reciprocating manner, through ingenious structural design, the inner ring of the bearing to be tested can swing in a reciprocating manner and bear the axial push-pull load, the two do not interfere with each other, and the inner ring follow-up.
(2) In the structure, the axial push-pull load and the reciprocating swing rotating around the axis are applied to the inner ring of the bearing to be tested connected with the test shaft assembly, and no matter the outer ring of the bearing to be tested is fixedly arranged, movably arranged or various loads are applied to the outer ring, the axial push-pull load and the reciprocating swing of the inner ring cannot be influenced, the axial push-pull load and the reciprocating swing of the inner ring are not interfered with the outer ring of the bearing to be tested, an independent load bearing form is formed, and the traditional load application form is overturned.
(3) The supporting connection part comprises a fixed supporting part and a movable supporting part which are mutually matched and buckled, and the connection form of the test tool and the supporting connection part is changed through the arrangement of the movable supporting part, so that the connection efficiency is improved.
(4) The inner ring contact ends of the pair of loading ferrules are used for being pressed against two ends of the inner ring of the bearing to be tested and are fixed through the locking piece; the load applied to the inner ring, particularly the axial bidirectional push-pull load, is loaded through the loading ring, so that the bearing can be suitable for testing of more types of bearings, for example, the working conditions of some bearings are that the inner ring and the test shaft are in interference fit, some bearings are in clearance fit, even some bearings can rotate relatively, and the bearings of all types can be loaded through the loading structure in the form.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as being fixedly connected, integrally connected, or detachably connected; may be communication within two elements; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.
As shown in fig. 1, the bearing axial test mechanism of the present embodiment includes a test unit 100, a swing assembly 200 acting on one side of the test unit, and an axial loading assembly 300 acting on the other side of the test unit. Wherein the oscillating assembly 200 is adapted to apply reciprocating oscillations rotating about an axis and the axial loading assembly 300 is adapted to apply axial push-pull loads, wherein the axial push-pull loads are applied bi-directionally.
As shown in fig. 2 to 4, the experiment unit of the present embodiment includes a table 110, and the table 110 is fixed. A pair of inner ring follower assemblies 120 are fixed to the table 110. Specifically, the inner race follower assembly 120 is constructed as shown in fig. 3 to 5, and includes a bearing housing 121 fixed to the table 110, in which a support shaft 122 is installed.
A pair of inner ring non-flange cylindrical roller bearings 123 arranged side by side is arranged between the support shaft 122 and the bearing seat 121, an outer space ring 127 is arranged between the outer rings of the pair of inner ring non-flange cylindrical roller bearings 123, bearing end covers 124 are respectively installed at two ends of the bearing seat 121, an end cover hole for accommodating the support shaft 122 to pass through is arranged at the center of each bearing end cover 124, the end surfaces of the bearing end covers 124 at two sides are respectively attached to the end surfaces of the outer rings of the inner ring non-flange cylindrical roller bearings 123, and therefore the outer rings of the pair of inner ring non-flange cylindrical roller bearings 123 are fixed in the bearing seats.
The structure of the supporting shaft 122 is as shown in fig. 6, and includes a bearing connecting section 1221, a convex ring 1225 disposed at one end of the bearing connecting section, and a supporting connecting portion located at a side of the convex ring away from the bearing connecting section. The pair of inner ring non-flange cylindrical roller bearings 123 are sleeved on the bearing connection section 1221 of the support shaft 122. Preferably, an inner ring of the inner ring non-flange cylindrical roller bearing 123 close to one side of the convex ring abuts against one side end face of the convex ring, and in this embodiment, an inner spacer 128 is further disposed between the convex ring and the inner ring of the inner ring non-flange cylindrical roller bearing 123.
In the present embodiment, an inner spacer 128 is provided between the inner rings of the pair of inner ring non-flange cylindrical roller bearings 123 corresponding to the outer spacer 127. A flange end cover 126 is attached to an end of the support shaft 122 remote from the convex ring, and an end face of one side of the flange end cover 126 is attached to the inner ring of the inner ring non-flange cylindrical roller bearing, so that the inner rings of the pair of inner ring non-flange cylindrical roller bearings are fixed between the flange end cover and the convex ring.
In the above connection structure, since the bearing is the inner ring non-flange type cylindrical roller bearing, and the inner ring non-flange type cylindrical roller bearing has the characteristic that the inner ring and the outer ring are relatively movable in the axial direction, in the connection structure of the embodiment, the axial displacement between the inner ring and the outer ring of the inner ring non-flange type cylindrical roller bearing, that is, the axial displacement between the support shaft and the bearing seat, is not limited. Therefore, the axial push-pull load and the reciprocating swing around the axis can be simultaneously applied to the support shaft, the structure of the bearing seat does not influence the application of various superposed loads, the support shaft is used for being connected with the inner ring 11 of the bearing 10 to be tested, the superposed loads can be applied to the inner ring 11 of the bearing 10 to be tested through the support shaft, and the superposed loads are not interfered with each other by applying the loads to the outer ring 12 of the bearing 10 to be tested, so that a relatively independent load application form is formed.
As shown in fig. 6, the supporting connection portion of the present embodiment includes a fixed support portion 1222 and a movable support portion 1223 that are engaged with each other, and a supporting shaft hole is formed in the supporting connection portion formed by engaging the fixed support portion 1222 and the movable support portion 1223.
Wherein, the inner wall of the supporting shaft hole is provided with two opposite key slots 1224 extending along the axial direction. Furthermore, a clamping groove 1227 is arranged at a position close to the hole bottom in the support shaft hole, and an avoiding groove 1226 is arranged at the hole bottom of the support shaft hole.
In this embodiment, the bearing test fixture 130 for fixing the bearing 10 to be tested is further included, and the structure of the bearing test fixture 130 is as shown in fig. 7 to 10, and includes a test shaft assembly 131 and an outer ring fixing assembly 132, where two ends of the test shaft assembly are respectively connected to the support connection portions of the support shafts of the pair of inner ring follow-up assemblies.
Specifically, the test shaft assembly 131 of the present embodiment includes a test shaft 1310, a loading collar 1320, and a lock 1340.
As shown in fig. 9, the test shaft 1310 of the present embodiment includes a test shaft segment 1311, a swing angle transmission segment 1312 disposed on both sides of the test shaft segment 1311, and a locking segment 1313 connected to the swing angle transmission segment. The test shaft 1310 is symmetrical in the axial direction, i.e., the swing angle transmission section 1312 and the locking section 1313 at both ends are symmetrical to each other. The test shaft segment 1311 is configured to penetrate through the inner ring 11 of the bearing 10 to be tested, and preferably, the bearing 10 to be tested is located in the middle of the test shaft 1310.
In a preferred embodiment, the swing angle transmission section 1312 in this embodiment has a polygonal cross section, in this embodiment a regular quadrilateral cross section, wherein the outer circle diameter of the polygonal cross section is not larger than the diameter of the test shaft section 1311.
In a preferred embodiment, the locking section 1313 is provided with external threads, and the locking member 1340 and the locking section 1313 are connected by threads.
As shown in fig. 8-10, the loading collars 1320 of the present embodiment have two, respectively symmetrically installed on both sides of the outer ring fixing component 132. The inner part of the loading mechanism is provided with a test shaft mounting hole 1323 matched with the test shaft section 1311 and a swing angle transmission hole 1324 matched with the swing angle transmission section, wherein the swing angle transmission section and the swing angle transmission hole form a swing angle transmission structure between the loading ferrule and the test shaft, and swing angle load applied to the loading ferrule by the loading mechanism is transmitted to the test shaft through the swing angle transmission structure.
In this embodiment, one end of the loading collar 1320 is provided with an inner ring abutting end 1327, the inner ring abutting end 1327 is used for abutting against an end surface of the inner ring 11 of the bearing 10 to be tested, and the inner ring abutting ends 1327 of the pair of loading collars 1320 press and fix the inner ring 11, so that a load applied to the inner ring, especially an axial bidirectional push-pull load, is loaded through the loading collar, and can adapt to a wider variety of bearing tests.
In a preferred embodiment, the outer ring of the loading collar 1320 has a pair of raised edges 1322 near each end, with an axial loading slot 1326 defined between the pair of raised edges 1322. The width of the axial loading slot 1326 is matched with the part between the slot wall of the clamping slot in the support shaft hole and the end part of the support connecting part, and the axial loading slot and the part are matched to be used for transmitting the axial push-pull load of the support shaft to the loading ferrule and further being applied to the inner ring 11 through the loading ferrule.
In a preferred embodiment, the bottom of the axial loading slot 1326 is provided with at least two second key slots 1325, and the second key slots 1325 are provided with flat keys 1330. The reciprocating oscillation of the loading member on the loading collar is transmitted through the flat key 1330. Preferably, the plurality of second keyways 1325 are arranged uniformly along the circumferential direction. The position and structure of the second keyway 1325 are matched with the first keyway, and the second keyway 1325 is connected with the first keyway through a flat key 1330 and transmits reciprocating swing.
In a preferred embodiment, an avoiding outer conical surface 1328 is arranged between the abutting end 1327 of the inner ring and the convex edge of the same end, and the avoiding outer conical surface 1328 can effectively prevent the loading ferrule from generating motion interference with the outer ring of the bearing to be tested or the outer ring loading seat, thereby further ensuring a test mode that the loading of the inner ring and the loading of the outer ring are independent and do not interfere with each other.
As shown in fig. 7-9, the locking member 1340 of this embodiment is fixedly disposed at the free end of the test shaft and is used to secure the loading collar between the locking member and the outer race loading seat. The locking piece is provided with an internal thread hole 1341 matched with the locking section so as to realize threaded connection with the locking section.
In a preferred embodiment, the locking member is provided with a plurality of screw holes 1343 radially penetrating through the locking member, the screw holes 1343 are used for installing screws 1344, and the screws 1344 collide with the locking section in the radial direction, so that the locking is effectively prevented.
In a preferred embodiment, the outer ring of the locking member is provided with at least two axially extending slots 1342, and the slots 1342 are used for facilitating the assembly tool to act on the slots 1342 for the assembly and disassembly of the locking member.
In addition, the structure in which the locking member is located can enter the avoidance groove 1226.
As shown in fig. 11, the swing assembly 200 of the present embodiment includes a swing support base 210, and the swing support base 210 is fixedly disposed, and is generally fixedly disposed on the equipment rack.
In this embodiment, an axial loading shaft 220 is disposed on one side of the swing assembly 200, a swing loading flange 222 for connecting with the support shaft is disposed on one end of the axial loading shaft, and the swing loading flange 222 is fixedly connected with the flange end cover 126 for transmitting the reciprocating swing of the swing assembly to the support shaft.
As shown in fig. 11 to 12, in the present embodiment, the other end of the axial loading shaft 220 is a spline shaft 221, and a spline housing 223 fittingly connected to the spline shaft 221 is connected to the swing support base 220 through a spline connection shaft 260. Preferably, the spline housing 223 is a ball spline, which is internally provided with a plurality of rows of balls 225, and the ball spline is matched with the spline grooves 224 on the spline shaft 221, and has the advantage of smaller friction resistance.
The spline shaft and the spline housing are used for eliminating axial displacement when the inner ring of the bearing to be measured generates axial displacement after receiving axial push-pull load, so that the swinging assembly is not influenced. Meanwhile, the reciprocating swing of the swing assembly can be transmitted through the ball and the spline groove.
Wherein, the swing support base 210 is provided with a connecting flange 211, and the spline connecting shaft 260 is rotatably and movably connected with the connecting flange 211. The other side of the swing support base 210 is provided with a swing cylinder 240, the swing cylinder 240 is fixed on the swing support base 210 through a connecting plate 212, an output shaft of the swing cylinder 240 is connected with a spline connecting shaft 260, and preferably, a torque sensor 230 is arranged between the output shaft of the swing cylinder 240 and the spline connecting shaft 260 for monitoring and controlling output reciprocating swing.
In addition, an encoder assembly 250 is further disposed at an end of the swing cylinder 240 away from the swing support base, and is used for acquiring data and controlling a working state of the swing cylinder.
As shown in fig. 13-14, the axial loading assembly 300 of the present embodiment is provided with a loading support base 310, which is fixedly disposed, typically on a rack. One side of the loading support seat 310 is fixedly connected with a linear loading cylinder 320, a piston rod 330 is arranged in the linear loading cylinder 320, the piston rod 330 is axially and movably connected with the linear loading cylinder, and the extension and contraction of the piston rod 330 is used for applying axial bidirectional push-pull load of the bearing to be tested.
One side of the loading supporting seat far away from the linear loading cylinder body is provided with a linear bearing sleeve 361, a guide shaft 360 is connected in the linear bearing sleeve 361, and the guide shaft 360 is connected with the loading supporting seat in an axial moving mode through the linear bearing sleeve 361.
Wherein, one end of the guide shaft 360 is fixedly connected with the piston rod 330. Preferably, a tension/pressure sensor 340 is disposed between the guide shaft 360 and the piston rod 330 for acquiring and monitoring the magnitude of the linear loading force.
In this embodiment, the other end of the guide shaft 360 is a connecting flange end 362, the connecting flange end 362 is connected with a connecting sleeve 363, and a bearing cavity is formed between the connecting flange end 362 and the connecting sleeve 363.
The axial loading assembly 300 of the present embodiment further includes a linear loading rod 350, one end of the linear loading rod 350 is provided with a linear loading flange 351, and the linear loading flange 351 is fixedly connected with the flange end cover 126 and is used for transmitting the linear moving load to the support shaft.
The other end of the linear loading rod 350 is located in the bearing cavity, the end of the linear loading rod is connected with the inner cavity of the bearing cavity through the deep groove ball bearing 353, and the end of the linear loading rod is provided with a locking piece 352 for fixing the deep groove ball bearing 353 on the end of the linear loading rod in the bearing cavity.
In this embodiment, the connection between the bearing cavity and the linear loading rod 350 forms a motion separation mechanism, wherein the linear loading rod is used to transmit the push-pull load of the piston rod to the supporting shaft, and the loading rod simultaneously bears the reciprocating swing of the swing component along with the transmission of the supporting shaft, so as to form the linear motion of the linear loading rod and simultaneously rotate the linear motion. So that the loads of the axial loading assembly and the swinging assembly coexist and do not interfere with each other.
In this embodiment, the free end of the linear loading cylinder 320 is provided with a fixed plate 370, and the free end of the piston rod is provided with a movable plate 370 matched with the fixed plate. Wherein, a displacement sensor 380 is arranged between the fixed plate and the movable plate and is used for collecting and monitoring linear displacement.
In addition, in order to prevent the piston rod from rotating along the axis with respect to the linear loading cylinder, a guide mechanism is provided between the fixed plate and the movable plate, and the guide mechanism includes a guide rod 390 fixedly connected with the fixed plate and a guide sleeve provided on the movable plate.
In conclusion, the above description is only for the preferred embodiment of the present invention and should not be construed as limiting the present invention, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.