CN110655389A - Honeycomb ceramic with mesoporous nano alumina as matrix and preparation method thereof - Google Patents

Honeycomb ceramic with mesoporous nano alumina as matrix and preparation method thereof Download PDF

Info

Publication number
CN110655389A
CN110655389A CN201911132880.7A CN201911132880A CN110655389A CN 110655389 A CN110655389 A CN 110655389A CN 201911132880 A CN201911132880 A CN 201911132880A CN 110655389 A CN110655389 A CN 110655389A
Authority
CN
China
Prior art keywords
honeycomb ceramic
blank
mixer
honeycomb
drying
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911132880.7A
Other languages
Chinese (zh)
Inventor
李秀刚
杨艳杰
付宝建
王彦平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Hydrogen Energy Technology Development Inner Mongolia Co Ltd
Original Assignee
China Hydrogen Energy Technology Development Inner Mongolia Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Hydrogen Energy Technology Development Inner Mongolia Co Ltd filed Critical China Hydrogen Energy Technology Development Inner Mongolia Co Ltd
Priority to CN201911132880.7A priority Critical patent/CN110655389A/en
Publication of CN110655389A publication Critical patent/CN110655389A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J21/00Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
    • B01J21/02Boron or aluminium; Oxides or hydroxides thereof
    • B01J21/04Alumina
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/40Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/0006Honeycomb structures
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/08Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by adding porous substances
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • C04B2235/3227Lanthanum oxide or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/327Iron group oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3279Nickel oxides, nickalates, or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/616Liquid infiltration of green bodies or pre-forms
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6562Heating rate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
    • C04B2235/6567Treatment time
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9669Resistance against chemicals, e.g. against molten glass or molten salts

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Inorganic Chemistry (AREA)
  • Catalysts (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

The invention discloses a honeycomb ceramic with mesoporous alumina as a matrix and a preparation method thereof, and mesoporous nano alumina is used as the matrixThe method is characterized in that a matrix raw material is formed by adopting an extrusion forming process, the surface performance of the honeycomb ceramic is improved by rare earth impregnation, and a mesoporous alumina honeycomb ceramic carrier is prepared by drying and sintering processes; the mesoporous nano alumina powder is used as a base material, so that the specific surface area of the honeycomb ceramic can be effectively improved, and the use amount of precious metal elements such as platinum, palladium, rhodium and the like can be reduced; according to the invention, based on the characteristic that the mesopores of the mesoporous nano alumina are 2-8nm, the pore diameter of the honeycomb ceramic catalyst can be regulated and controlled and is uniformly distributed; the invention has no pollution to the environment in the manufacturing process; the compressive strength of the honeycomb ceramic prepared by the invention is more than or equal to 51.7MPa, and the thermal conductivity reaches 5.110‑6K‑1The thermal shock resistance temperature reaches more than or equal to 800 ℃, and the related performance completely meets the national standards of honeycomb ceramics.

Description

Honeycomb ceramic with mesoporous nano alumina as matrix and preparation method thereof
Technical Field
The invention relates to honeycomb ceramic taking mesoporous alumina as a matrix and a preparation method thereof, in particular to honeycomb ceramic taking mesoporous Al2O3A method for preparing honeycomb ceramics by using raw materials, belonging to the technical field of honeycomb ceramics.
Background
As a functional porous material, the honeycomb ceramic has the characteristics of high specific surface area, good physical and chemical stability, low density, high permeability, good energy absorption performance, high temperature resistance, corrosion resistance, high chemical stability and dimensional stability, easiness in regeneration and the like, and is favored by people all the time. However, the widely used cordierite honeycomb ceramics have poor mechanical properties, high thermal conductivity, high thermal expansion and the like, which seriously hinders the application of the honeycomb ceramics.
Disclosure of Invention
The invention relates to a honeycomb ceramic with mesoporous alumina as a matrix and a preparation method thereof, wherein the preparation method comprises the following steps: the mesoporous nano alumina honeycomb ceramic carrier is prepared by using mesoporous nano alumina as a matrix raw material, adopting an extrusion molding process to mold, improving the surface performance of honeycomb ceramic through rare earth impregnation, and drying and sintering processes. In addition, the compressive strength of the honeycomb ceramic prepared by the invention is more than or equal to 51.7MPa, and the thermal conductivity reaches 5.110-6K-1The thermal shock resistance temperature reaches more than or equal to 800 DEG CThe relevant performance completely meets the national standards of honeycomb ceramics. The mesoporous nano honeycomb ceramic obtained by the invention has the advantages of low cost, good mechanical property, good corrosion resistance, good thermal shock resistance, high thermal conductivity and the like.
The technical scheme of the invention is as follows:
a preparation method of honeycomb ceramics taking mesoporous alumina as a matrix comprises the following specific steps:
(1) mesoporous Al2O3With alpha-Al2O3Adding a binder and a sintering aid according to a certain ratio, mixing, and then putting into a dry powder mixer for mixing for 2-4 h;
(2) taking the powder mixed in the step (1) out of a dry powder mixer, transferring the powder to a wet material mixer, and adding HNO3CE-64 in purified water, HNO3The adding percentage of the raw materials is 0.1 to 0.2 percent, the adding percentage of the CE-64 is 0.6 to 1.0 percent, and then the raw materials are mixed by a mixer for 0.5 to 2 hours; dissolving neutral silica sol in 5-15 wt% of purified water and 20-40 wt% of purified water in a mixer, and mixing for 1-2 hr.
(3) Taking the mixed material obtained in the step (2), pugging for 1-3 times under a vacuum condition by a vacuum pug mill, sealing by a preservative film, and aging for 1-3 days at room temperature after sealing to obtain pug;
(4) extruding and molding the pug obtained in the step (3) by an extruder, wherein the size of the honeycomb body is a cylinder with the diameter of 35mm, the wall thickness of the honeycomb body is 0.1mm, and obtaining a green body after extrusion molding;
(5) carrying out primary shaping drying on the blank obtained in the step (4), wrapping the blank by using a preservative film, drying the blank in a microwave oven for 30-70 seconds, turning the blank to dry the blank for 30-70 seconds again, transferring the blank to an oven with the temperature of 85-90 ℃ and placing the blank for 1-3 days;
(6) placing the green body obtained in the step (5) in a muffle furnace, preserving heat at 400-600 ℃ for 2h for glue removal, and cooling to room temperature along with the furnace;
(7) after the glue is discharged in the step (6), the blank is subjected to La (NO) treatment at different concentrations3)3·6H2Soaking in O solution for different time, the concentration is 5% -15%, the soaking time is 1min-120min, and the air-blast drying oven is used for finishing soakingDrying for 2h at 120 ℃;
(8) and (4) taking the green body treated in the step (7), roasting the green body at different temperatures, raising the temperature to 1000-1400 ℃ at the temperature rise speed of 2 ℃/min, then preserving the heat for 1-3h, and cooling the green body to room temperature along with the furnace to obtain the honeycomb ceramic finished product.
Further, in the step (1), mesoporous Al is added2O3With alpha-Al2O3According to the ratio of 7:3, adding a bonding agent comprising sesbania powder and HPMC-200000, wherein the adding percentage of the sesbania powder is 5%, the adding percentage of the HPMC-200000 is 10%, and the adding percentage of the sintering aid CuO is 0.6%, mixing, then putting into a dry powder mixer, and mixing for 3 hours.
In the step (2), the powder mixed in the step (1) is taken out of the dry powder mixer, transferred to the wet material mixer, and HNO is added3And CE-64 in purified water (23.7%), HNO3The adding percentage of (1) is 0.15 percent, the adding percentage of CE-64 is 0.7 percent, and then the materials are mixed for 0.5 hour by a mixer; dissolving neutral silica sol in 10% pure water and 33.3% pure water, adding into a mixer, and mixing for 1.5 h.
And (3) pugging the mixed material obtained in the step (2) for 1 time in a vacuum condition by using a vacuum pug mill, sealing by using a preservative film, and aging for 1 day at room temperature after sealing to obtain the pug.
And (4) extruding and molding the pug obtained in the step (3) by an extruder, wherein the size of the honeycomb body is a cylinder with the diameter of 35mm, the wall thickness of the honeycomb body is 0.1mm, and obtaining a green body after extrusion molding.
And (5) primarily shaping and drying the green body obtained in the step (4), in order to ensure that the green body is uniformly dispersed in water when heated, reduce the evaporation speed of water and ensure that the green body is not cracked, wrapping the green body by using a preservative film, drying in a microwave oven for 60s, overturning, drying again for 40s, turning to an oven at 88 ℃ and placing for 2 days.
And (6) placing the green body obtained in the step (5) in a muffle furnace, preserving heat at 500 ℃ for 2h, discharging glue, and cooling to room temperature along with the furnace. Said step (c) is(7) After the rubber is discharged in the step (6), the blank is subjected to La (NO3) with different concentrations3Soaking in the solution for different times, wherein the concentrations are 5%, 10% and 15%, the soaking time is 1min, 3min, 5min, 60min and 120min, and drying in a forced air drying oven at 120 deg.C for 2 h.
And (8) sintering the green body treated in the step (7) at different temperatures, raising the temperature to 1150 ℃, 1250 ℃ and 1350 ℃ respectively at a temperature rise speed of 2 ℃/min, preserving the temperature for 2h, and cooling to room temperature along with the furnace to obtain a honeycomb ceramic finished product.
In the present invention, "%" is mass percent.
Compared with the prior art, the invention has the following advantages:
the mesoporous nano alumina powder is used as a base material, so that the specific surface area of the honeycomb ceramic can be effectively improved, and the use amount of precious metal elements such as platinum, palladium, rhodium and the like can be reduced; according to the invention, based on the characteristic that the mesopores of the mesoporous nano alumina are 2-8nm, the pore diameter of the honeycomb ceramic catalyst can be regulated and controlled and is uniformly distributed; the invention has no pollution to the environment in the manufacturing process; the compressive strength of the honeycomb ceramic prepared by the invention is more than or equal to 51.7MPa, and the thermal conductivity reaches 5.110-6K-1The thermal shock resistance temperature reaches more than or equal to 800 ℃, and the related performance completely meets the national standards of honeycomb ceramics.
Drawings
FIG. 1 is a sample specific surface area isotherm after sintering of a material;
FIG. 2 is a sample pore size distribution after sintering of a material;
Detailed Description
The invention will be further described with reference to specific embodiments, and the advantages and features of the invention will become apparent as the description proceeds. The examples are exemplary only and do not limit the scope of the invention in any way. It will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention, and that such changes and modifications may be made without departing from the spirit and scope of the invention.
Example 1 Honeycomb ceramic based on mesoporous alumina and preparation method thereof
(1) Mesoporous Al2O3With alpha-Al2O3The mixed powder mixed according to the proportion of 7:3 is added with a bonding agent comprising sesbania powder and HPMC-200000 by weight percentage (the same below), wherein the sesbania powder is added by 5 percent of the mixed powder, the HPMC-200000 is added by 10 percent of the mixed powder, and a sintering aid CuO is added by 0.6 percent of the mixed powder, and then the mixture is put into a dry powder mixer to be mixed for 3 hours.
(2) Taking the powder mixed in the step (1) out of a dry powder mixer, transferring the powder to a wet material mixer, referring to the total weight of the dry powder in the mixer as percentage (the same below), and adding HNO3CE-64 (a commercially available product, mainly comprising ammonium polymethacrylate) was dissolved in purified water (20% by weight) containing HNO3The adding percentage of (1) is 0.15 percent, the adding percentage of CE-64 is 0.7 percent, and then the materials are mixed for 0.5 hour by a mixer; dissolving neutral silica sol in 10% of purified water and 30% of purified water in a mixer, and mixing for 1.5 h.
(3) And (3) pugging the mixed material obtained in the step (2) for 1 time under a vacuum condition by using a vacuum pug mill, sealing by using a preservative film, and aging for 1 day at room temperature after sealing to obtain the pug.
(4) And (4) extruding and molding the pug obtained in the step (3) by an extruder, wherein the size of the honeycomb body is a cylinder with the diameter of 35mm, the wall thickness of the honeycomb body is 0.1mm, and obtaining a green body after extrusion molding.
(5) And (4) carrying out primary shaping drying on the blank obtained in the step (4), wrapping the blank by using a preservative film, drying the blank in a microwave oven for 60s, turning over the blank, drying the blank again for 40s, and turning to an oven at 88 ℃ to be placed for 2 days.
(6) And (5) placing the green body obtained in the step (5) in a muffle furnace, preserving heat at 500 ℃ for 2h, discharging glue, and cooling to room temperature along with the furnace.
(7) After the glue is discharged in the step (6), the blank is placed in La (NO) with the concentration of 5 percent3)3·6H2Soaking in O solution for 5min, and drying in a forced air drying oven at 120 deg.C for 2 h.
(8) And (4) taking the green body treated in the step (7), heating the green body to 1150 ℃ at a heating rate of 2 ℃/min, preserving heat for 2 hours, and cooling the green body to room temperature along with the furnace to obtain a honeycomb ceramic finished product.
Embodiment 2 honeycomb ceramic using mesoporous alumina as matrix and preparation method thereof
(1) Mesoporous Al2O3With alpha-Al2O3According to the ratio of 7:3, adding a bonding agent comprising sesbania powder with the addition percentage of 5 percent and HPMC-200000 with the addition percentage of 10 percent and a sintering aid CuO with the addition percentage of 0.6 percent, mixing, then putting into a dry powder mixer, and mixing for 3 hours.
(2) Taking the powder mixed in the step (1) out of a dry powder mixer, transferring the powder to a wet material mixer, and adding HNO3CE-64 (ammonium polymethacrylate) is dissolved in purified water 23.7%, HNO3The adding percentage of (1) is 0.15 percent, the adding percentage of CE-64 is 0.7 percent, and then the materials are mixed for 0.5 hour by a mixer; dissolving neutral silica sol in 10% pure water and 33.3% pure water, adding into a mixer, and mixing for 1.5 h.
(3) And (3) pugging the mixed material obtained in the step (2) for 1 time under a vacuum condition by using a vacuum pug mill, sealing by using a preservative film, and aging for 1 day at room temperature after sealing to obtain the pug.
(4) And (4) extruding and molding the pug obtained in the step (3) by an extruder, wherein the size of the honeycomb body is a cylinder with the diameter of 35mm, the wall thickness of the honeycomb body is 0.1mm, and obtaining a green body after extrusion molding.
(5) And (4) carrying out primary shaping drying on the blank obtained in the step (4), wrapping the blank by using a preservative film, drying the blank in a microwave oven for 60s, turning over the blank, drying the blank again for 40s, and turning to an oven at 88 ℃ to be placed for 2 days.
(6) And (5) placing the green body obtained in the step (5) in a muffle furnace, preserving heat at 500 ℃ for 2h, discharging glue, and cooling to room temperature along with the furnace.
(7) After the glue is discharged in the step (6), the blank is placed in La (NO) with the concentration of 10 percent3)3·6H2Soaking in O solution for 3min, and finishing soakingDrying for 2h in an air drying oven at 120 ℃.
(8) And (4) taking the green body obtained after the treatment in the step (7), heating the temperature to 1250 ℃ at the heating rate of 2 ℃/min, preserving the heat for 2 hours, and cooling the green body to room temperature along with the furnace to obtain a honeycomb ceramic finished product.
Embodiment 3 Honeycomb ceramic using mesoporous alumina as matrix and preparation method thereof
(1) Mesoporous Al2O3With alpha-Al2O3According to the ratio of 7:3, adding a bonding agent comprising sesbania powder with the addition percentage of 5 percent and HPMC-200000 with the addition percentage of 10 percent and a sintering aid CuO with the addition percentage of 0.6 percent, mixing, then putting into a dry powder mixer, and mixing for 3 hours.
(2) Taking the powder mixed in the step (1) out of a dry powder mixer, transferring the powder to a wet material mixer, and adding HNO3CE-64 (ammonium polymethacrylate) is dissolved in purified water, the percentage of the purified water added is 25%, HNO3The adding percentage of (1) is 0.15 percent, the adding percentage of CE-64 is 0.7 percent, and then the materials are mixed for 0.5 hour by a mixer; dissolving neutral silica sol in 10% of purified water and 35% of purified water in a mixer, and mixing for 1.5 h.
(3) And (3) pugging the mixed material obtained in the step (2) for 1 time under a vacuum condition by using a vacuum pug mill, sealing by using a preservative film, and aging for 1 day at room temperature after sealing to obtain the pug.
(4) And (4) extruding and molding the pug obtained in the step (3) by an extruder, wherein the size of the honeycomb body is a cylinder with the diameter of 35mm, the wall thickness of the honeycomb body is 0.1mm, and obtaining a green body after extrusion molding.
(5) And (4) carrying out primary shaping drying on the blank obtained in the step (4), wrapping the blank by using a preservative film, drying the blank in a microwave oven for 60s, turning over the blank, drying the blank again for 40s, and turning to an oven at 88 ℃ to be placed for 2 days.
(6) And (5) placing the green body obtained in the step (5) in a muffle furnace, preserving heat at 500 ℃ for 2h, discharging glue, and cooling to room temperature along with the furnace.
(7) After the glue is discharged in the step (6), the blank is placed in La (NO) with the concentration of 15 percent3)3·6H2O solutionSoaking for 60min, and drying in a forced air drying oven at 120 deg.C for 2 h.
(8) And (4) taking the green body obtained after the treatment in the step (7), heating the temperature to 1250 ℃ at the heating rate of 2 ℃/min, preserving the heat for 2 hours, and cooling the green body to room temperature along with the furnace to obtain a honeycomb ceramic finished product.
Test example 1 Performance test of the honeycomb ceramic obtained by the present invention
The samples of the invention were tested for specific surface area, mechanical properties, corrosion resistance, thermal shock resistance and thermal conductivity, and the experimental results are shown in table 1. Experiments show that the invention has the advantages of large specific surface area, good mechanical property, good thermal shock resistance, high thermal conductivity, larger specific heat capacity and good corrosion resistance. The material performance completely meets the use performance of the honeycomb ceramics.
TABLE 1 Honeycomb ceramics Property Table
TABLE 2 specific surface area and pore size table of honeycomb ceramics
Figure BDA0002278808690000071
Experimental example 2 a sample obtained in example 1 of the present invention was used, and the specific surface area isotherm of the sintered sample was as shown in fig. 1, and the pore size distribution was as shown in fig. 2.
It will be understood that modifications and variations can be made by persons skilled in the art in light of the above teachings and all such modifications and variations are intended to be included within the scope of the invention as defined in the appended claims.

Claims (10)

1. A preparation method of honeycomb ceramic with mesoporous alumina as a matrix is characterized in that mesoporous nano alumina is used as a matrix raw material, an extrusion molding process is adopted for molding, the surface performance of the honeycomb ceramic is improved through rare earth impregnation, and a mesoporous alumina honeycomb ceramic carrier is prepared through drying and sintering processes; the method comprises the following specific steps:
(1) mesoporous Al2O3With alpha-Al2O3Adding a binder and a sintering aid according to a certain ratio, mixing, and then putting into a dry powder mixer for mixing for 2-4 h;
(2) taking the powder mixed in the step (1) out of a dry powder mixer, transferring the powder to a wet material mixer, and adding HNO3CE-64 dissolved in purified water, HNO3The adding percentage of the raw materials is 0.1-0.2%, the adding percentage of the CE-64 is 0.6-1.0%, then the raw materials are mixed by a mixer for 0.5-1.5h, and the adding percentage of the purified water is 10-35%; dissolving neutral silica sol in 5-15 wt% of purified water and 20-40 wt% of purified water in a mixer for 1-2 hr;
(3) taking the mixed material obtained in the step (2), pugging for 1-3 times under a vacuum condition by a vacuum pug mill, sealing by a preservative film, and aging for 1-3 days at room temperature after sealing to obtain pug;
(4) extruding and molding the pug obtained in the step (3) by an extruder, wherein the size of the honeycomb body is a cylinder with the diameter of 2-5mm, the wall thickness of the honeycomb body is 0.1-1mm, and obtaining a green body after extrusion molding;
(5) carrying out primary shaping drying on the blank obtained in the step (4), wrapping the blank by using a preservative film, drying the blank in a microwave oven for 30-70 seconds, turning the blank to dry the blank for 30-70 seconds again, transferring the blank to an oven with the temperature of 85-90 ℃ and placing the blank for 1-3 days;
(6) placing the green body obtained in the step (5) in a muffle furnace, preserving heat at 400-600 ℃ for 1-3h for removing glue, and cooling to room temperature along with the furnace;
(7) after the glue is discharged in the step (6), the blank is subjected to La (NO) treatment at different concentrations3)3·6H2Soaking in O solution for different time with the concentration of 5-15% for 1-120min, and drying in a forced air drying oven at 150 deg.C for 2 h;
(8) and (4) taking the green body obtained after the treatment in the step (7), sintering at different temperatures, raising the temperature to 1000-1400 ℃ at the temperature rise speed of 2-10 ℃/min, then preserving the heat for 1-3h, and cooling to room temperature along with the furnace to obtain the honeycomb ceramic finished product.
2. The method according to claim 1, wherein the mesoporous Al is added in step (1)2O3With alpha-Al2O3According to the ratio of 7:3, adding a binder comprising sesbania powder in an amount of 3-10% and HPMC-200000 in an amount of 5-15% and a sintering aid CuO in an amount of 0.5-1.0%, mixing, and placing into a dry powder mixer for 2-4 h.
3. The preparation method according to claim 1, wherein in the step (2), the powder mixed in the step (1) is taken out of a dry powder mixer, transferred to a wet material mixer, and HNO is added3Dissolving CE-64 (ammonium polymethacrylate) in purified water (15-30%), HNO3The adding percentage of (1) is 0.1-0.2%, the adding percentage of CE-64 is 0.5-1.0%, then the materials are mixed by a mixer for 0.5-2 h; dissolving neutral silica sol in 5-15% of purified water and 20-40% of purified water in a mixer, and mixing for 2-4 h.
4. The preparation method according to claim 1, wherein the material mixed in the step (2) is taken in the step (3), pugging is carried out for 1-3 times under vacuum condition by a vacuum pug mill, then sealing is carried out by a preservative film, and aging is carried out for 1-3 days under room temperature condition after sealing to obtain the pug.
5. The preparation method according to claim 1, wherein in the step (4), the pug obtained in the step (3) is extruded and molded by an extruder, the size of the honeycomb body is a cylinder with the diameter of 2-5mm, the wall thickness of the honeycomb body is 0.1-1mm, and a green body is obtained after extrusion and molding.
6. The preparation method according to claim 1, wherein in the step (5), the blank obtained in the step (4) is subjected to primary shaping drying, wrapped with a preservative film, placed in a microwave oven for drying for 30-70s, turned over, dried for 30-70s again, and placed in an oven at 85-90 ℃ for 1-3 days.
7. The preparation method according to claim 1, wherein in the step (6), the green body obtained in the step (5) is placed in a muffle furnace, kept at the temperature of 400-600 ℃ for 1-3h for glue removal, and cooled to room temperature along with the furnace.
8. The method according to claim 1, wherein the green body is subjected to discharging in step (6) in step (7) and then subjected to La (NO) concentration variation3)3·6H2Soaking in O solution for different time with concentration of 5-15% for 1-120min, and drying in a forced air drying oven at 150 deg.C for 1-3 h.
9. The preparation method according to claim 1, wherein the green body treated in step (7) is taken in step (8), sintered at different temperatures, heated to 1000 ℃ and 1400 ℃ at a heating rate of 2-10 ℃/min, and then cooled to room temperature along with the furnace after heat preservation for 1-3h, thereby obtaining the honeycomb ceramic finished product.
10. A honeycomb ceramic obtained by the production method as set forth in any one of claims 1 to 9.
CN201911132880.7A 2019-11-19 2019-11-19 Honeycomb ceramic with mesoporous nano alumina as matrix and preparation method thereof Pending CN110655389A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911132880.7A CN110655389A (en) 2019-11-19 2019-11-19 Honeycomb ceramic with mesoporous nano alumina as matrix and preparation method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911132880.7A CN110655389A (en) 2019-11-19 2019-11-19 Honeycomb ceramic with mesoporous nano alumina as matrix and preparation method thereof

Publications (1)

Publication Number Publication Date
CN110655389A true CN110655389A (en) 2020-01-07

Family

ID=69043869

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911132880.7A Pending CN110655389A (en) 2019-11-19 2019-11-19 Honeycomb ceramic with mesoporous nano alumina as matrix and preparation method thereof

Country Status (1)

Country Link
CN (1) CN110655389A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112225578A (en) * 2020-11-13 2021-01-15 广州市怡森环保设备有限公司 Honeycomb activated alumina product and preparation method thereof
CN112692961A (en) * 2020-12-30 2021-04-23 中鸣(宁德)科技装备制造有限公司 Beryllium oxide ceramic cold isostatic pressing forming process

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1332706A (en) * 1998-12-28 2002-01-23 康宁股份有限公司 High strength/high surface area alumina ceramics
CN1684923A (en) * 2002-07-31 2005-10-19 康宁股份有限公司 Alumina-bound high strength ceramic honeycombs
CN104841424A (en) * 2014-02-18 2015-08-19 中国石油化工股份有限公司 Polymetallic reforming catalyst and preparation method thereof
CN105565899A (en) * 2016-01-25 2016-05-11 江苏高淳陶瓷股份有限公司 Preparation method of semitransparent honeycomb ceramic having visible light catalysis function
WO2018089968A1 (en) * 2016-11-14 2018-05-17 Georgia Tech Research Corporation Pcstructures including supported polyamines and methods of making the supported polyamines

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1332706A (en) * 1998-12-28 2002-01-23 康宁股份有限公司 High strength/high surface area alumina ceramics
CN1684923A (en) * 2002-07-31 2005-10-19 康宁股份有限公司 Alumina-bound high strength ceramic honeycombs
CN104841424A (en) * 2014-02-18 2015-08-19 中国石油化工股份有限公司 Polymetallic reforming catalyst and preparation method thereof
CN105565899A (en) * 2016-01-25 2016-05-11 江苏高淳陶瓷股份有限公司 Preparation method of semitransparent honeycomb ceramic having visible light catalysis function
WO2018089968A1 (en) * 2016-11-14 2018-05-17 Georgia Tech Research Corporation Pcstructures including supported polyamines and methods of making the supported polyamines

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
M. YATES ET AL.: "Vapour adsorption capacity of controlled porosity honeycomb monoliths", 《MICROPOROUS AND MESOPOROUS MATERIALS》 *
王珍珍: "介孔金属氧化物的制备及性能研究", 《中国优秀硕士学位论文全文数据库 工程科技I辑》 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112225578A (en) * 2020-11-13 2021-01-15 广州市怡森环保设备有限公司 Honeycomb activated alumina product and preparation method thereof
CN112692961A (en) * 2020-12-30 2021-04-23 中鸣(宁德)科技装备制造有限公司 Beryllium oxide ceramic cold isostatic pressing forming process

Similar Documents

Publication Publication Date Title
US4399052A (en) Activated carbonaceous honeycomb body and production method thereof
US3804647A (en) Porous glass supports for automotive emissions control catalysts
KR101679883B1 (en) Method for making porous acicular mullite bodies
CN110655389A (en) Honeycomb ceramic with mesoporous nano alumina as matrix and preparation method thereof
US4174971A (en) Silicon carbide body containing a molybdenum disilicide alloy
JPH0366373B2 (en)
CN104671826A (en) Porous alumina ceramic, and preparation method and application thereof
JP2010502547A (en) Cordierite honeycomb body having high strength and substantially no microcrack and manufacturing method
CN109836119B (en) Temperature-sensitive ceramic with heat resistance and cold resistance functions and manufacturing method and application thereof
JP2012504092A (en) Method for producing porous SiC material
WO2007142921A1 (en) Cordierite formation
EP3151942A1 (en) Method and system for crack-free drying of high strength skin on a porous ceramic body
CN108484210B (en) Preparation method of silicon carbide porous ceramic with high porosity
CN114605168A (en) Preparation method of air filter material based on pansy porous ceramic and zeolite
JP2651170B2 (en) Ceramics porous body
USH48H (en) Method of making a ceramic article having open porous interior
CN111874917A (en) Aerogel with special shape and preparation method thereof
CN111348889B (en) Ceramic carrier for art porcelain, ceramic with formaldehyde adsorption function and application of ceramic
CN106698451B (en) A kind of synthetic method of DD3R molecular screen membranes
CN112851394B (en) Preparation method of porous silicon carbide ceramic
JP2612878B2 (en) Method for producing silicon carbide honeycomb structure
RU2233700C2 (en) Composition of charge for high-porous cellular- structure material for catalyst carriers
US20100237524A1 (en) Method of manufacturing ceramic capable of adsorbing fragrance and releasing fragrant aroma
JPS58500284A (en) Porous shaped body made of sintered glassy and/or crystalline material and method for producing such a porous shaped body
CN110183232A (en) A kind of pressure resistance foam ceramic material and its preparation method and application

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication

Application publication date: 20200107

RJ01 Rejection of invention patent application after publication