CN110655317B - Automatic fixed length cutting device for capillary tube - Google Patents

Automatic fixed length cutting device for capillary tube Download PDF

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Publication number
CN110655317B
CN110655317B CN201910979196.6A CN201910979196A CN110655317B CN 110655317 B CN110655317 B CN 110655317B CN 201910979196 A CN201910979196 A CN 201910979196A CN 110655317 B CN110655317 B CN 110655317B
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China
Prior art keywords
capillary
cutting
motor
cutter
cutting device
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CN110655317A (en
Inventor
张志刚
王�华
董小鲁
郑锦永
包日奉
任跃
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Qingpu Technology Suzhou Co ltd
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Qingpu Shanghai Analysis Apparatus Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/06Cutting or splitting glass tubes, rods, or hollow products
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Details Of Cutting Devices (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

The invention discloses an automatic fixed-length cutting device for a capillary, which comprises a capillary wire feeding mechanism, a capillary cutting mechanism and a force application mechanism capable of providing shearing force acting on the capillary; along the capillary feeding direction, the capillary feeding mechanism at least comprises a group of matched upper and lower clamping rollers, a capillary to be cut is clamped between the upper and lower clamping rollers, the clamping surface of at least one of the upper and lower clamping rollers is a flexible surface, and the upper and lower clamping rollers comprise a driving roller and a driven roller; the driven roller is connected with an elastic pressing mechanism which can keep the driven roller to trend towards the driving roller; the capillary cutting mechanism is arranged on the advancing position of the capillary wire feeding mechanism relative to the feeding direction of the capillary to be cut; the capillary cutting mechanism comprises a cutter capable of sliding and shifting, and the sliding stroke of the cutter at least comprises two sections of strokes of which the cutting edge of the cutter can be continuously contacted with and continuously far away from the surface of the capillary; the application point of the force application mechanism is offset from the cutting scratch position of the capillary.

Description

Automatic fixed length cutting device for capillary tube
Technical Field
The invention relates to an automatic fixed-length capillary cutting device, in particular to a quartz and glass capillary cutting device which is made of fragile materials and has smaller diameter.
Background
The capillary tube with smaller diameter is widely applied in a plurality of industries, especially in the field of analytical instruments, and the capillary tube with accurate length and flat port can effectively improve the accuracy and consistency of the analysis result. In some instruments, capillaries are used in large quantities as consumables, so that capillaries with high consistency and flat ports can be cut in batches, and the method has great significance.
The existing cutting device can only cut the pipe made of metal materials and cannot be used for fragile materials. The traditional quartz and glass capillary can only be cut manually, the cutting length is difficult to be ensured to be consistent, the cutting port is uneven, and batch production cannot be realized.
Disclosure of Invention
The invention aims to solve the technical problems of inconsistent cutting length, uneven ports, low working efficiency and incapability of mass production of capillaries in the prior art, and provides a capillary cutting device capable of ensuring cutting length and quality so as to realize mass production.
The technical problems to be solved by the method can be implemented by the following technical schemes.
An automatic fixed length cutting device for a capillary tube, comprising:
the capillary feeding mechanism at least comprises a group of upper and lower clamping rollers which are matched with each other along the feeding direction of the capillary, the capillary to be cut is clamped between the upper and lower clamping rollers, the clamping surface of at least one of the upper and lower clamping rollers is a flexible surface, and the upper and lower clamping rollers comprise a driving roller and a driven roller; the driven roller is connected with an elastic pressing mechanism which can keep the driven roller to trend towards the driving roller; and
the capillary cutting mechanism is arranged on the advancing position of the capillary wire feeding mechanism relative to the feeding direction of the capillary to be cut; the capillary cutting mechanism comprises a cutter capable of sliding and shifting, and the sliding stroke of the cutter at least comprises two sections of strokes of which the cutting edge of the cutter can be continuously contacted with and continuously far away from the surface of the capillary; and
a force applying mechanism for providing a shearing force acting on the capillary, the force applying point of the force applying mechanism being offset from the cutting scratch position of the capillary.
As a preferred embodiment of the invention, the force application mechanism is a rocker pair, one end of the rocker pair rocker arm is hinged on a fixed position, the other end of the rocker pair rocker arm is connected with a driving motor, an action part capable of protruding out of the arm body is arranged on the rocker arm, and the action part forms the force application point.
Also as a preferred embodiment of the present invention, the edge of the cutter is located at a radial position of the capillary.
Also as one of the preferred embodiments of the present invention, the capillary cutting mechanism includes a driving motor for driving the cutter blade to touch the capillary and a return spring for returning the cutter blade.
Preferably, the elastic pressing mechanism comprises a support body for positioning the driven roller, a first end of a rod body is positioned on the support body, the trend of the rod body is vertical to that of a roller shaft of the driven roller, a second end of the rod body penetrates through a guide hole formed in a stop block, a convex limiting step is arranged at the second end of the rod body, the outer diameter of the limiting step is larger than the aperture of the guide hole, the limiting step and the support body are respectively positioned on two sides of the stop block, a spring is sleeved on the rod body, the first end of the spring is propped against the support body, and the second end of the spring is propped against the stop block.
Further, the stop block is fixed on a positioning base, and an avoidance space for avoiding the rod body from advancing and retreating is formed in the limiting step.
As a further improvement of the technical scheme, a driving motor is connected to the rotating shaft of the driving roller, and the driving motor is a stepping motor.
By adopting the cutting device of the technical scheme, the problems that the cutting length of the existing capillary tube is inconsistent, ports are uneven, the working efficiency is low and mass production cannot be realized are solved, the cutting length and the quality can be ensured, and the mass production is realized. The capillary tube can realize accurate delivery and cutting and shearing, and has high automation degree and good effect.
Drawings
FIG. 1 is a schematic view of an automatic fixed length cutting device for capillary tubes, which is focused on the schematic structure of a wire feeding part;
FIG. 2 is a schematic view of the automatic fixed length cutting device of the capillary tube of the present invention, focusing on the schematic view of the cutting part;
FIG. 3 is a schematic representation of the construction of the driven wheel assembly of the present invention;
fig. 4 is a schematic view of the wire feeding member of the present invention;
FIG. 5 is a schematic illustration of the structure of the knife block assembly of the present invention;
FIG. 6 is a schematic view of the structure of the upper cover member of the present invention;
FIG. 7 is a schematic view of the structure of the cutting member of the present invention;
in the figure: 1. a spindle base; 2. a main shaft bearing seat; 3. deep groove ball bearings; 4. a main shaft; 5. a driving wheel silica gel pad; 6. a bearing cap; 7. a capillary guide plate; 8. a driven wheel bracket; 9. driven wheel; 10. a driven wheel slide bar; 11. a driven wheel sliding block; 12. a spring; 13. a driven wheel limiting block; 14. a driven wheel seat; 15. a coupling; 16. a motor base; 17. a stepping motor;
18. a cutter assembly bracket; 19. a silica gel pad; 20. an upper cover seat; 21. a capillary guide block; 22. an upper cover; 23. pressing blocks on the upper cover; 24. a connecting block; 25. a motor; 26. a motor bracket; 27. a motor base; 28. a motor; 29. a slide rail bracket; 30. a slide rail seat; 31. a sliding bearing cover; 32. a lower tool rest; 33. a sliding bearing; 34. a sliding pin; 35. an upper tool rest; 36. a blade; 37. a collection box; 38. a blanking frame; 39. and (3) a spring.
Detailed Description
The following describes the embodiments of the present invention in further detail with reference to the drawings.
The invention provides an automatic fixed-length cutting device for a capillary, which is mainly composed of two functional parts as shown in figures 1 to 7: a wire feeding portion and a cutting portion.
The wire feeding part is composed of main components such as a main shaft base 1, a main shaft bearing seat 2, a deep groove ball bearing 3, a main shaft 4, a main wheel silica gel pad 5, a bearing cover 6, a capillary guide plate 7, a driven wheel bracket 8, a driven wheel 9, a driven wheel sliding rod 10, a driven wheel sliding block 11, a spring 12, a driven wheel limiting block 13, a driven wheel seat 14, a coupler 15, a motor seat 16, a stepping motor 17 and the like.
The wire feeding part is used for carrying out the task of feeding the capillary to be cut to the corresponding station, positioning the two ends of the main shaft 4 which are matched and installed with the deep groove ball bearing 3 on the main shaft bearing seats 2 on the two sides, and arranging a bearing cover 6 on the inner side; the main shaft bearing seat 2 is fixedly arranged on the main shaft base 1 through a connecting piece, and the main shaft 4 is connected with a stepping motor 17 arranged on a motor seat 16 through a coupler 15. The stepping motor 17 provides power for the spindle 4 to rotate, and the outer edge of the driving wheel is provided with a driving wheel silica gel pad 5. The two capillary guide plates 7 arranged between the spindle bearing blocks 2 on the two sides control the basic trend of the capillary to be cut through the holes on the capillary guide plates.
The upper and lower parts of the capillary tube are respectively extruded by a driving wheel and a driven wheel 9 to form an upper roller and a lower roller which drive the capillary tube to be delivered forwards, wherein in order to prevent the capillary tube from being damaged by clamping, a driving wheel silica gel pad 5 is arranged on the surface of the driving wheel.
Further, as shown in fig. 4, the spindle base 1, the spindle bearing seat 2, the deep groove ball bearing 3, the spindle 4, the driving wheel silica gel pad 5 and the bearing cover 6 form a member capable of stably rotating with low resistance, and the driving wheel silica gel pad 5 is arranged at the maximum diameter part of the spindle and is matched with the driven wheel 9 to form an upper roller and a lower roller. The main shaft 4 is connected with a stepping motor 17 through a coupler 15, and the stepping motor 17 is arranged on a motor base 16. The capillary guide plate 7 is arranged on two sides of the joint radial direction of the main shaft 4 and the driven wheel 9, the capillary guide plate 7 is provided with a tiny chamfer hole for the capillary to pass through, and the center line of the hole is aligned with the joint surface of the main shaft 4 and the driven wheel 9.
As shown in fig. 3, the driven wheel limiting block 13 and the driven wheel seat 14 form a sliding table member, the driven wheel support 8 and the driven wheel sliding block 11 are respectively arranged at the bottom and the top of the driven wheel sliding rod 10, the driven wheel sliding rod 10 needs to pass through the driven wheel limiting block 13 to form a member capable of sliding relative to the sliding table, the driven wheel 9 is arranged on the driven wheel support 8, the spring 12 is arranged on the driven wheel sliding rod 10, the top is limited at the driven wheel limiting block 13, the bottom is limited at the driven wheel support 8, and the driven wheel always has downward pretightening force. The driven wheel is made of a rubber material with relatively high friction. The driven wheel sliding rod 10, the driven wheel sliding block 11 and the driven wheel limiting block 13 need to have enough guidance, so that the driven wheel can swing in a smaller range.
The cutting part is composed of main components such as a cutter main bracket 18, a silica gel pad 19, an upper cover seat 20, a capillary guide block 21, an upper cover 22, an upper cover pressing block 23, a connecting block 24, a motor 25, a motor bracket 26, a motor seat 27, a motor 28, a slide rail bracket 29, a slide rail seat 30, a slide bearing cover 31, a lower tool rest 32, a slide bearing 33, a slide pin 34, an upper tool rest 35, a blade 36, a collecting box 37, a blanking frame 38 and the like.
As shown in fig. 5, the slide rail support 29, the slide rail seat 30, and the slide pin 34 form a slide rail seat member, the slide bearing cover 31, the lower blade holder 32, the slide bearing 33, and the upper blade holder 35 form a slide mechanism, the blade 36 is mounted on the upper blade holder 35, the lower blade holder 32 is connected to the motor 28, and the motor 28 can move left and right (i.e., move in the cutting direction of the blade 36). The slide pin 34 essentially forms a slide bar that slides the corresponding assembly.
The upper cover member shown in fig. 6 has a function of pressing and fixing the capillary when cutting the capillary and breaking the capillary after the cutting operation is completed. The upper cover seat 20 and the upper cover 22 form a rocker pair, the upper cover 22 is connected with a motor 25 through a connecting block 24, and the motor can move up and down to drive the upper cover 22 to rotate with the upper cover seat 20. The upper cover pressing block 23 is installed in the upper cover 22, can slide up and down, and has a certain downward pretightening force to act on the capillary tube.
As shown in fig. 7, the upper cover member, the holder member, the capillary guide block 21, the silica gel pad 19, and the blanking frame 38 of fig. 6 are mounted on the cutter head holder 18, and the motor 25 moves downward until the upper cover base 20 contacts the silica gel pad 19, and the motor 28 moves rightward until the blade 36 passes through the upper cover pressing block 23. The silica gel pad 19 is used for placing the capillary to be cut, and is not suitable for using hard materials as cushion blocks because the capillary is a quartz capillary, and the silica gel pad and other materials have the advantages of tight compaction, high friction, no crushing of the capillary, support of certain deformation and the like. Moreover, the silica gel pad is selected for the following reasons:
1. the capillary is quartz, and if a material with high hardness is used, the capillary is crushed;
2. when cutting the capillary, the capillary is pressed at the cutting point and is not deformed, so that the capillary is pulled at the cutting point due to the tensile force at the two ends and the upward blade jacking force, and the capillary section is provided with large burrs;
3. if the gasket is made of hard materials, the capillary tube is likely to move left and right when being cut by the blade, the silica gel pad is deformed, a groove in the shape of the capillary tube can be formed when the capillary tube is pressed, and the capillary tube is limited to move left and right greatly.
The automatic fixed-length cutting device for the capillary provided by the invention comprises the following working steps:
the capillary to be cut is pressed by the spindle 4 and the follower 9 through the guide hole provided in the capillary guide plate 7, and then fed to the capillary cutting station through the guide hole of the capillary guide plate 7 on the other side. The main shaft 4 and the driven wheel 9 are sleeved with a driving wheel silica gel pad 5, the driven wheel 9 can have pre-tightening pressure with the main shaft 4 through a mechanism (namely a driven wheel component shown in fig. 3) which consists of a driven wheel sliding rod 10, a driven wheel sliding block 11, a spring 12, a driven wheel limiting block 13 and a driven wheel seat 14 and is movable up and down, the stepping motor 17 rotates and drives the main shaft 4 to rotate through a coupler 15, the main shaft 4 rotates and drives the capillary tube to push forwards, and the pushing distance is determined with the rotation angle of the stepping motor 17.
The slide rail bracket 29, the slide rail seat 30, the slide bearing cover 31, the lower tool rest 32, the slide bearing 33, the slide pin 34, the upper tool rest 35 and the blade 36 form a tool rest which can be moved left and right by the motor 28.
The upper cover seat 20, the capillary guide block 21, the upper cover 22, the upper cover pressing block 23, the connecting block 24 and the motor 25 form an upper cover mechanism which can be driven by the motor 25 to complete up-and-down opening and closing, wherein the upper cover pressing block 23 can move up and down, and the upper cover 22 is linked with the upper cover seat 20 through a pin. The motor 25 is at the upper limit position, the capillary tube passes through the tiny gap between two adjacent capillary guide blocks 21 after being led out by the capillary guide plate 7 of the wire feeding part and is clamped by the two capillary guide blocks so as to limit the capillary tube to move left and right and be led to the tool rest part, the motor 25 is electrified to move downwards, the upper cover moves downwards to press the capillary tube, the motor 28 is electrified to push the tool rest to scratch the capillary tube, so that a scratch is generated on the surface of the capillary tube, when the tool rest moves to the limit position, the position of the upper cover pressing block 23 deviates from the capillary tube scratch position, and therefore the capillary tube can slide up and down in a certain range, wherein the upper cover pressing block 23 is not contacted with the tool rest any more when the tool rest moves to the limit position, and moves downwards under the action of dead weight, and the capillary tube scratch position is pressed and broken (the upper cover pressing block 23 is always contacted with the capillary tube) due to the stress concentration effect. The upper cover pressing block 23 moves downwards under the action of dead weight, the capillary with scratches is broken, the motor 25 loses electricity, moves upwards, drives the upper cover mechanism to rotate upwards, the broken capillary falls downwards, slides downwards to the collecting box 37 on the blanking frame 38 through the dead weight, the motor 28 loses electricity, and the cutter frame is pulled to return to the original position under the action of the spring 39 (see figure 5). Of course, instead of using a combination of a motor and a spring to increase the restoring force, an electromagnet may be used to meet the performance requirements.
After a cutting cycle is finished, the stepping motor 17 rotates, the capillary is fed, the stepping motor 17 stops after the specified length is fed, the motor 25 is powered on, the capillary is pressed, the motor 28 is powered on, the tool rest is pushed, the upper cover pressing block 23 slides downwards, the capillary is broken by pressing, the motor 25 is powered off and moves upwards, and the motor 28 is powered off and returns to the original position.
The automatic fixed-length cutting device for the capillary tube adopting the technical scheme has the following characteristics:
1. the driving driven wheel provided with the silica gel surface is driven by a stepping motor, and the fine capillary is accurately fed through a capillary guide hole;
2. the working procedure that the cutting knife can automatically slide and cut is completed by utilizing the linear motor and the sliding rail mechanism;
3. the linear motor is used to complete the opening and closing of the upper cover, and a mechanism capable of breaking the capillary tube is arranged.

Claims (6)

1. An automatic fixed length cutting device for a capillary tube, comprising:
the capillary feeding mechanism at least comprises a group of upper and lower clamping rollers which are matched with each other along the feeding direction of the capillary, the capillary to be cut is clamped between the upper and lower clamping rollers, the clamping surface of at least one of the upper and lower clamping rollers is a flexible surface, and the upper and lower clamping rollers comprise a driving roller and a driven roller; the driven roller is connected with an elastic pressing mechanism which can keep the driven roller to trend towards the driving roller; the rotating shaft of the driving roller is connected with a driving motor which is a stepping motor; and
the capillary cutting mechanism is arranged on the advancing position of the capillary wire feeding mechanism relative to the feeding direction of the capillary to be cut; the capillary cutting mechanism comprises a cutter capable of sliding and shifting, and the sliding stroke of the cutter at least comprises two sections of strokes of which the cutting edge of the cutter can be continuously contacted with and continuously far away from the surface of the capillary; the capillary cutting mechanism is a tool rest which is composed of a slide rail bracket (29), a slide rail seat (30), a slide bearing cover (31), a lower tool rest (32), a slide bearing (33), a slide pin (34), an upper tool rest (35) and a blade (36) and can move left and right by a motor; and
a force application mechanism capable of providing a shearing force acting on the capillary, wherein the force application point of the force application mechanism is offset from the cutting scratch position of the capillary; the force application mechanism is composed of an upper cover seat (20), a capillary guide block (21), an upper cover (22), an upper cover pressing block (23), a connecting block (24) and a motor, and can be driven by the motor to open and close up and down.
2. The automatic fixed length capillary cutting device according to claim 1, wherein the force application mechanism is a rocker pair, one end of the rocker pair rocker arm is hinged on a fixed position, the other end of the rocker pair rocker arm is connected with a driving motor, an action part capable of protruding out of the arm body is arranged on the rocker arm, and the action part forms the force application point.
3. The automatic fixed length capillary cutting device according to claim 1, wherein the edge of the cutter is located at a radial position of the capillary.
4. The automatic capillary fixed length cutting device according to claim 1, wherein said capillary cutting mechanism comprises a drive motor for driving said cutter blade into contact with said capillary and a return spring for returning said cutter blade.
5. The automatic fixed length cutting device of claim 1, wherein the elastic pressing mechanism comprises a support body for positioning the driven roller, a first end of a rod body is positioned on the support body, the trend of the rod body is perpendicular to a roller shaft of the driven roller, a second end of the rod body penetrates through a guide hole formed in a stop block, a protruding limiting step is arranged at the second end of the rod body, the outer diameter of the limiting step is larger than the aperture of the guide hole, the limiting step is separated from the support body at two sides of the stop block, a spring is sleeved on the rod body, the first end of the spring abuts against the support body, and the second end of the spring abuts against the stop block.
6. The automatic fixed length capillary cutting device according to claim 5, wherein the stop block is fixed on a positioning base, and an avoidance space for avoiding the advance and retreat of the rod body is arranged at the limit step.
CN201910979196.6A 2019-10-15 2019-10-15 Automatic fixed length cutting device for capillary tube Active CN110655317B (en)

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CN110655317B true CN110655317B (en) 2023-06-16

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CN112811807B (en) * 2021-01-18 2022-09-06 山东美毅生物技术有限公司 Automatic pipe breaking device for display micropipe
CN112895171B (en) * 2021-01-18 2022-07-22 山东美毅生物技术有限公司 Method for breaking microscopic tube and closed structure used under method
CN113024100B (en) * 2021-02-09 2022-08-02 东南大学 Method and equipment for blowing bubbles and breaking glass capillary tube

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Effective date of registration: 20231207

Granted publication date: 20230616

Pledgee: Suzhou Heyu Finance Leasing Co.,Ltd.

Pledgor: Qingpu Technology (Suzhou) Co.,Ltd.

Registration number: Y2023980069462