CN110644712A - Decorative wall brick and manufacturing method thereof - Google Patents
Decorative wall brick and manufacturing method thereof Download PDFInfo
- Publication number
- CN110644712A CN110644712A CN201910903340.8A CN201910903340A CN110644712A CN 110644712 A CN110644712 A CN 110644712A CN 201910903340 A CN201910903340 A CN 201910903340A CN 110644712 A CN110644712 A CN 110644712A
- Authority
- CN
- China
- Prior art keywords
- cement
- mixture
- waste
- residue soil
- bagasse
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011449 brick Substances 0.000 title claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- 239000002699 waste material Substances 0.000 claims abstract description 31
- 239000000203 mixture Substances 0.000 claims abstract description 28
- 239000002689 soil Substances 0.000 claims abstract description 24
- 239000004568 cement Substances 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 17
- 241000609240 Ambelania acida Species 0.000 claims abstract description 16
- 239000010905 bagasse Substances 0.000 claims abstract description 16
- 239000008187 granular material Substances 0.000 claims abstract description 14
- 239000010410 layer Substances 0.000 claims abstract description 14
- 239000002245 particle Substances 0.000 claims abstract description 14
- 239000002344 surface layer Substances 0.000 claims abstract description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229920002472 Starch Polymers 0.000 claims abstract description 8
- 239000000049 pigment Substances 0.000 claims abstract description 8
- 238000005498 polishing Methods 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims abstract description 8
- 239000011347 resin Substances 0.000 claims abstract description 8
- 229920005989 resin Polymers 0.000 claims abstract description 8
- 235000019698 starch Nutrition 0.000 claims abstract description 8
- 239000008107 starch Substances 0.000 claims abstract description 8
- 239000000126 substance Substances 0.000 claims abstract description 8
- 239000011504 laterite Substances 0.000 claims abstract description 7
- 229910001710 laterite Inorganic materials 0.000 claims abstract description 7
- 239000000919 ceramic Substances 0.000 claims abstract description 5
- 235000010804 Maranta arundinacea Nutrition 0.000 claims abstract description 4
- 239000006004 Quartz sand Substances 0.000 claims abstract description 4
- 244000145580 Thalia geniculata Species 0.000 claims abstract description 4
- 235000012419 Thalia geniculata Nutrition 0.000 claims abstract description 4
- 239000011521 glass Substances 0.000 claims abstract description 4
- 238000002156 mixing Methods 0.000 claims abstract description 4
- 239000002893 slag Substances 0.000 claims abstract description 4
- 238000000227 grinding Methods 0.000 claims description 12
- 238000007790 scraping Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 239000000835 fiber Substances 0.000 claims description 4
- 239000004566 building material Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 19
- 230000000694 effects Effects 0.000 abstract description 6
- 238000005034 decoration Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 239000004575 stone Substances 0.000 description 3
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/147—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer imitating natural stone, brick work or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00612—Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Civil Engineering (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention relates to a novel building decoration material, in particular to a decoration wall brick, which comprises a surface layer and a base layer, is formed by mixing and pressing building residue soil, granular materials, arrowroot pulp, red loam, cement and the like, is filled on a mould, and is formed by pressing, demoulding and polishing, wherein the base layer comprises the following substances in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; the surface layer comprises the following substances in percentage by weight: 40% of building residue soil, 30% of flash particle materials, 8% of resin, 7% of pigment and 17% of cement, wherein the flash particle materials are agate, coarse quartz sand, glass slag and waste ceramic, and the particle size is 0.12-0.5 cm, so that a magic light-reflecting surface is formed. Due to the adoption of the solution, the construction waste can be recycled fully, waste is changed into valuable, the decorative wall brick has a flashing effect and a strong decorative effect, the pollution of the construction waste is greatly relieved, and the environment is purified.
Description
Technical Field
The invention relates to a novel building decoration material, in particular to a method for manufacturing a decoration wall brick.
Background
The construction waste refers to residue, waste soil, waste material, sludge and other wastes generated in the process of constructing, laying or dismantling and repairing various buildings, structures, pipe networks and the like by construction and construction units or individuals. The quantity of the construction waste in China accounts for 30 to 40 percent of the total quantity of the urban waste. However, most of the construction wastes are not treated, and are transported to the suburbs or villages by construction units, and are piled or buried in the open air, so that a large amount of construction expenses such as land acquisition expenses and garbage clearing and transporting expenses are consumed, and meanwhile, the problems of scattering, dust, sand flying and the like in the clearing and piling processes cause serious environmental pollution. At present, the main treatment method of the construction waste in China is to bury the construction waste underground. The harm is as follows: firstly, a large amount of land is occupied. Only by taking Beijing as an example, the following data are shown: in the prior removal of the original building before the construction of the Olympic project and the construction of a new construction site, twenty-thirty building garbage disposal sites are required to be arranged every year in Beijing, which causes little land pressure. Secondly, causing serious environmental pollution. The construction glue, coating and paint in the construction waste are not only high molecular polymer materials which are difficult to biodegrade, but also contain harmful heavy metal elements. The waste is buried underground, which causes pollution of underground water and directly harms the life of surrounding residents. Again, the soil structure is destroyed, resulting in surface subsidence. The current landfill method is: after 8 m of garbage is buried, 2 m of soil layer is buried, but basically vegetation is difficult to grow on the soil layer. The surface of the landfill area is settled and subsided, and a stable state can be achieved after a long time. Traditional rostone wall ceramic tile is with the building stones compound reproduction again, makes it imitate the colour and the surface effect of natural stone basically, fails to embody rostone industrial production's advantage, utilizes other materials of nature to make the novel variety that is different from natural stone, has the abrasion resistance and sells poor, and the glossiness is darker, the dull problem of color and luster.
Disclosure of Invention
The invention aims to provide a decorative wall brick and a manufacturing method thereof, which can fully recycle construction waste, change waste into valuable and manufacture the decorative wall brick with decorative and luminous effects.
The decorative wall brick comprises a surface layer and a base layer, is formed by mixing and pressing building residue soil, granular materials, arrowroot pulp, red loam, cement and the like, is filled on a mould, and is formed by pressing, demoulding and polishing, wherein the base layer comprises the following substances in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; the surface layer comprises the following substances in percentage by weight: 40% of building residue soil, 30% of flash particle materials, 8% of resin, 7% of pigment and 17% of cement, wherein the flash particle materials are agate, coarse quartz sand, glass slag and waste ceramic, and the particle size is 0.12-0.5 cm, so that a magic luminous surface is formed.
The invention can be realized by the following formula, and the manufacturing method comprises the following steps: (1) firstly, further crushing the bagasse, and then grinding the bagasse into pulp, wherein the pulp contains fiber and sugar for later use; (2) firstly, crushing the glittering granular material into granules of 0.12-0.5 cm; (2) primary base layer cloth: taking the following components in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; adding a proper amount of curing agent into a stirrer and uniformly stirring; sending the mixture into a lower die of a forming machine, scraping, closing the die by the forming machine at high pressure of 2.4MPa, and distributing the material on a secondary surface layer: taking 40% of building residue soil, 30% of flash granular material, 8% of resin, 7% of pigment and 17% of cement by weight percent, putting the mixture into a stirrer, uniformly stirring, feeding the mixture into a lower die of a forming machine, scraping the mixture flat, and closing the die by the forming machine under high pressure with the pressure of 30 MPa; (4) the mixture is cured and molded after being pressurized for 5 minutes, and is wrapped by a film and sent to a roadside for 7 to 15 percent natural curing; (5) and (5) performing surface coarse grinding, front polishing and water grinding on the product to obtain a finished product.
Due to the adoption of the solution, the construction waste can be recycled fully, waste is changed into valuable, the decorative wall brick has a flashing effect, a magic luminous surface is formed, a strong decorative effect is achieved, the pollution of the construction waste is relieved greatly, and the environment is purified.
Detailed Description
Example 1
The decorative wall brick comprises a surface layer and a base layer, is formed by mixing and pressing building residue soil, granular materials, arrowroot pulp, red loam, cement and the like, is filled on a mould, and is formed by pressing, demoulding and polishing, wherein the base layer comprises the following substances in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; the surface layer comprises the following substances in percentage by weight: 40% of building residue soil, 30% of flash particle materials, 8% of resin, 7% of pigment and 17% of cement, wherein the flash particle materials are agate, coarse quartz sand, glass slag and waste ceramic, and the particle size is 0.12-0.5 cm, so that a magic light-reflecting surface is formed. The invention can be realized by the following formula, and the manufacturing method comprises the following steps: (1) firstly, further crushing the bagasse, and then grinding the bagasse into pulp, wherein the pulp contains fiber and sugar for later use; (2) firstly, crushing the glittering granular material into granules of 0.12-0.5 cm; (2) primary base layer cloth: taking the following components in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; adding a proper amount of curing agent into a stirrer and uniformly stirring; sending the mixture into a lower die of a forming machine, scraping, closing the die by the forming machine at high pressure of 2.4MPa, and distributing the material on a secondary surface layer: taking 40% of building residue soil, 30% of flash particle material, 8% of resin, 7% of pigment and 17% of cement by weight percent, putting the mixture into a stirrer to be uniformly stirred, feeding the mixture into a lower die of a forming machine, scraping the mixture flat, closing the die of the forming machine under high pressure, wherein the pressure is 30MPa, the temperature of the upper die is kept at the temperature of the lower die, and the temperature of the lower die is kept at the temperature; (4) the mixture is cured and molded after being pressurized for 5 minutes, and is wrapped by a film and sent to a roadside for 7 to 15 percent natural curing; (5) and (5) performing surface coarse grinding, front polishing and water grinding on the product to obtain a finished product.
Example 2
The manufacturing method of the decorative wall brick comprises the following steps: (1) firstly, further crushing the bagasse, and then grinding the bagasse into pulp, wherein the pulp contains fiber and sugar for later use; (2) firstly, crushing the glittering granular material into granules of 0.12-0.5 cm; (2) primary base layer cloth: taking the following components in percentage by weight: 6 tons of building residue soil mixture, 1 ton of waste starch, 0.5 ton of red loam, 1 ton of bagasse and 1.5 ton of cement; adding a proper amount of curing agent into a stirrer and uniformly stirring; sending the mixture into a lower die of a forming machine, strickling, closing the die by the forming machine under high pressure of 2.4MPa, and distributing the material on a secondary surface layer: taking 40% of building residue soil, 30% of flash granular material, 8% of resin, 7% of pigment and 17% of cement by weight percent, putting the mixture into a stirrer, uniformly stirring, feeding the mixture into a lower die of a forming machine, scraping the mixture flat, and closing the die by the forming machine under high pressure with the pressure of 30 MPa; (4) the mixture is cured and molded after being pressurized for 5 minutes, and is wrapped by a film and sent to a roadside for 7 to 15 percent natural curing; (5) and (5) performing surface coarse grinding, front polishing and water grinding on the product to obtain a finished product.
Claims (2)
1. Decorate wall body brick, its special characterized in that: the building material comprises a surface layer and a base layer, is formed by mixing and pressing building residue soil, granular materials, arrowroot pulp, red loam, cement and the like, is filled on a mould, and is formed by pressing, demoulding and polishing, wherein the base layer comprises the following substances in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; the surface layer comprises the following substances in percentage by weight: 40% of building residue soil, 30% of flash particle materials, 8% of resin, 7% of pigment and 17% of cement, wherein the flash particle materials are agate, coarse quartz sand, glass slag and waste ceramic, and the particle size is 0.12-0.5 cm, so that a magic light-reflecting surface is formed.
2. The decorative wall tile of claim 1, wherein: the manufacturing method comprises the following steps: (1) firstly, further crushing the bagasse, and then grinding the bagasse into pulp, wherein the pulp contains fiber and sugar for later use; (2) firstly, crushing the glittering granular material into granules of 0.12-0.5 cm; (2) primary base layer cloth: taking the following components in percentage by weight: 60% of building residue soil mixture, 10% of waste starch, 5% of laterite, 10% of bagasse and 15% of cement; adding a proper amount of curing agent into a stirrer and uniformly stirring; sending the mixture into a lower die of a forming machine, strickling, closing the die by the forming machine under high pressure of 2.4MPa, and distributing the material on a secondary surface layer: taking 40% of building residue soil, 30% of flash particle material, 8% of resin, 7% of pigment and 17% of cement by weight percent, putting the mixture into a stirrer to be uniformly stirred, feeding the mixture into a lower die of a forming machine, scraping the mixture flat, closing the die of the forming machine under high pressure, wherein the pressure is 30MPa, the temperature of the upper die is kept at the temperature of the lower die, and the temperature of the lower die is kept at the temperature; (4) the mixture is cured and molded after being pressurized for 5 minutes, and is wrapped by a film and sent to a roadside for 7 to 15 percent natural curing; (5) and (5) performing surface coarse grinding, front polishing and water grinding on the product to obtain a finished product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910903340.8A CN110644712A (en) | 2019-09-24 | 2019-09-24 | Decorative wall brick and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910903340.8A CN110644712A (en) | 2019-09-24 | 2019-09-24 | Decorative wall brick and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110644712A true CN110644712A (en) | 2020-01-03 |
Family
ID=69011257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910903340.8A Pending CN110644712A (en) | 2019-09-24 | 2019-09-24 | Decorative wall brick and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110644712A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1483698A (en) * | 2002-09-16 | 2004-03-24 | 廉绍周 | Method for making flash green sand rock wall trick with relief |
| FR2868099A3 (en) * | 2004-03-26 | 2005-09-30 | Pleyade Arte Aplicado Sl | Facing or decorative panel for walls or ceilings has multi-layer structure of extruded thermoplastic, resin and mineral particles |
| CN101818553A (en) * | 2010-04-21 | 2010-09-01 | 廖荣刚 | Noctilucent quartz composite board |
| CN106087646A (en) * | 2016-07-21 | 2016-11-09 | 上海豫景科技有限公司 | A kind of porous permeable light-reflective curb and preparation method thereof |
| CN108484003A (en) * | 2018-01-05 | 2018-09-04 | 四川内师检验检测有限责任公司 | It is a kind of to utilize building castoff water-permeable brick method |
-
2019
- 2019-09-24 CN CN201910903340.8A patent/CN110644712A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1483698A (en) * | 2002-09-16 | 2004-03-24 | 廉绍周 | Method for making flash green sand rock wall trick with relief |
| FR2868099A3 (en) * | 2004-03-26 | 2005-09-30 | Pleyade Arte Aplicado Sl | Facing or decorative panel for walls or ceilings has multi-layer structure of extruded thermoplastic, resin and mineral particles |
| CN101818553A (en) * | 2010-04-21 | 2010-09-01 | 廖荣刚 | Noctilucent quartz composite board |
| CN106087646A (en) * | 2016-07-21 | 2016-11-09 | 上海豫景科技有限公司 | A kind of porous permeable light-reflective curb and preparation method thereof |
| CN108484003A (en) * | 2018-01-05 | 2018-09-04 | 四川内师检验检测有限责任公司 | It is a kind of to utilize building castoff water-permeable brick method |
Non-Patent Citations (1)
| Title |
|---|
| 戴国登等 湖南科学技术出版社, 湖南科学技术出版社 * |
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