CN110644078B - A fibre blendor for non-woven fabrics - Google Patents
A fibre blendor for non-woven fabrics Download PDFInfo
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- CN110644078B CN110644078B CN201911077063.6A CN201911077063A CN110644078B CN 110644078 B CN110644078 B CN 110644078B CN 201911077063 A CN201911077063 A CN 201911077063A CN 110644078 B CN110644078 B CN 110644078B
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- roller
- opening
- driving
- mixer
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- 239000000835 fiber Substances 0.000 title claims abstract description 63
- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 44
- 238000002156 mixing Methods 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 36
- 210000004209 hair Anatomy 0.000 claims abstract description 11
- 238000003860 storage Methods 0.000 claims description 16
- 238000007790 scraping Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 7
- 238000000926 separation method Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 32
- 238000012545 processing Methods 0.000 abstract description 10
- 238000005303 weighing Methods 0.000 abstract description 8
- 210000002268 wool Anatomy 0.000 abstract description 7
- 239000012535 impurity Substances 0.000 abstract description 4
- 239000000428 dust Substances 0.000 description 5
- 229920000742 Cotton Polymers 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000012958 reprocessing Methods 0.000 description 4
- 238000013329 compounding Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G13/00—Mixing, e.g. blending, fibres; Mixing non-fibrous materials with fibres
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G23/00—Feeding fibres to machines; Conveying fibres between machines
- D01G23/06—Arrangements in which a machine or apparatus is regulated in response to changes in the volume or weight of fibres fed, e.g. piano motions
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
- D01G9/16—Feeding arrangements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G9/00—Opening or cleaning fibres, e.g. scutching cotton
- D01G9/14—Details of machines or apparatus
- D01G9/18—Arrangements for discharging fibres
Abstract
The invention discloses a fiber mixer for non-woven fabrics, which comprises a mixer case, a conveying mechanism, and a batching mechanism, a mixing mechanism and a discharging mechanism which are sequentially arranged on the conveying mechanism along the conveying direction of the conveying mechanism, wherein the process treatment of weighing batching, opening mixing, transferring and discharging of fibers can be automatically realized. The material outlet can be arranged at the upper part of the mixer case through lifting and conveying of the hair conveying curtain, and the conveyer belt for the next procedure is arranged below the material outlet hopper, so that the carrying of the two procedures is realized, the manual transfer is not needed, and the working efficiency is greatly improved; secondly, the long fibers are hung by the wool hanging nails, and impurities and non-spinnable short fibers can be removed in the lifting and conveying process, so that the discharging quality is ensured; finally, the quantitative roller is arranged, so that the materials which are sent Mao Lian each time and are output can be quantified, and the mixer can be ensured to evenly discharge so as to meet the processing requirements of the subsequent process.
Description
Technical Field
The invention relates to the field of textile equipment, in particular to a fiber mixer for non-woven fabrics.
Background
The uniformity of the raw materials of the nonwoven product affects not only the performance of the product, but also the uniformity of the product, especially the mixing between the differential, functional chemical fibers and the natural protein fibers.
The weighing and mixing method is a method for weighing and mixing several fiber components according to a mixing proportion, and is suitable for chemical fiber blending with high mixing ratio requirement. Opening is an important step in the mixing process, and is the process of opening the compacted, entangled fibrous feedstock. Various fiber raw materials for nonwoven products, such as raw cotton, wool, chemical staple fibers, etc., are mostly transported to factories in the form of bales, and in order to make a fine-quality batt, the raw materials are first loosened and uniformly mixed. The opening quality of the fiber raw material has important influence on semi-finished products and finished yarn quality, material saving and the like.
In the prior art, the manual or automatic bale plucker is adopted for carrying out opening mixing treatment, and the traditional automatic bale plucker also needs to manually push a cotton box to pluck cotton in the operation process, so that the working efficiency is reduced, and the manpower resource is wasted; on the other hand still need the motion track of artificial change device in the cotton process of changeing still, still can't realize real full automatic operation at present, lead to mixing process and follow-up processing procedure mutually independent, do not have the connection of transporting between the two, this just needs the manual work to transport to lead to whole technology comparatively loaded down with trivial details and reduced production efficiency.
Disclosure of Invention
The invention aims to solve the technical problem of providing a fiber mixer for non-woven fabrics, which can reduce manual operation and automatically link with subsequent procedures so as to improve processing efficiency.
In order to solve the technical problems, the invention adopts the following technical scheme:
a fiber blendor for non-woven fabrics which characterized in that: comprises a mixer case, a conveying mechanism, and a batching mechanism, a mixing mechanism and a discharging mechanism which are arranged on the conveying mechanism in sequence along the conveying direction;
the device comprises a mixer case, wherein a feed inlet and a discharge outlet are respectively formed in the front end and the rear end of the mixer case, the discharge outlet is arranged above the mixer case and is provided with a downward discharge hopper, a separation door for separating the inner cavity of the mixer case into a mixing bin and a storage bin is arranged in the mixer case, a rotating plate capable of being opened in a rotating mode is arranged at the bottom of the separation door, rotating shafts are fixed at the two ends of the top of the rotating plate and are rotatably connected with the side wall of the mixer case through bearings, and one rotating shaft is connected with a first driving system for driving the rotating shaft to rotate;
the conveying mechanism comprises a first conveying belt positioned in front of a feeding port of the mixer case, a second conveying belt and a third conveying belt which are respectively arranged in the mixing bin and the storage bin, and the first conveying belt, the second conveying belt and the third conveying belt are independently controlled by a transmission system and are sequentially supported up and down;
the batching mechanism comprises a pressure sensor which is fixed on the bottom bracket of the first conveyer belt and is contacted with the bottom of the first conveyer belt, and the pressure sensor is electrically connected with a display;
the mixing mechanism is positioned above the second conveying belt and comprises a plurality of opening rollers, two ends of the opening rollers are rotatably connected with the inner wall of the mixing machine box by virtue of bearings, one end of each opening roller is connected with a second driving system for driving the opening rollers to rotate, the opening rollers are arranged up and down and in a staggered manner, a plurality of opening wings are radially and uniformly distributed on the side wall of the opening roller by taking the axis of the opening roller as the center, each opening wing is arranged along the length direction of the opening roller, and a plurality of opening teeth are arranged on each opening wing;
the discharging mechanism is located above the third conveying belt and comprises a conveying Mao Lian, outward protruding hair hanging nails are uniformly distributed on the outer surface of the hair loosening curtain, circulation transmission is achieved by means of conveying rollers, the conveying rollers are provided with three conveying rollers which are arranged in a triangular mode, one conveying roller is connected with a first motor which drives the conveying rollers to rotate, the two conveying rollers are arranged in an up-down inclined mode to form a main conveying surface, the other conveying roller is located behind the main conveying surface and forms a discharging surface with the conveying roller above the main conveying surface, the discharging surface is located above a discharging port, a quantitative roller used for controlling the thickness of hanging materials on the main conveying surface is arranged in front of the discharging surface, and a scraping roller used for scraping materials on the discharging surface is arranged behind the discharging surface.
The further technical proposal is that: the storage bin is internally provided with a sensor for detecting whether materials are stored in the storage bin or not, the sensor is electrically connected with a control input end of a controller, and a control output end of the controller is electrically connected with a first driving system and a transmission system for controlling the second conveying belt.
The further technical proposal is that: the quantitative roller and the scraping roller have the same structure and both comprise a roller body and a rack; the two ends of the roller body are rotatably connected with the side wall of the mixer case by virtue of bearings, and one end of the roller body is connected with a third motor for driving the roller body to rotate; the rack is radially fixed on the side wall of the roller body by taking the axis of the roller body as the center, one or more racks are arranged, and teeth on the rack are staggered with the hair hanging nails.
The further technical proposal is that: and a dustproof curtain is fixed at the feed inlet.
The further technical proposal is that: the opening teeth are in a rectangular strip-shaped structure.
The further technical proposal is that: the first driving system comprises a connecting rod and a cylinder connected with a pneumatic system, wherein the fixed end of the cylinder is fixed with the outer wall of the mixer case, the movable end of the cylinder is hinged with one end of the connecting rod, and the other end of the connecting rod is fixed with the rotating shaft.
The further technical proposal is that: the second driving system comprises a second motor and driving wheels fixed on each transmission opening roller, a plurality of driving wheels are positioned on the same side, two adjacent driving wheels are in transmission connection by virtue of a driving belt, and one driving wheel is in transmission connection with the output end of the second motor by virtue of the driving belt.
The further technical proposal is that: and a protective cover is arranged outside the second driving system and is in an open door type structure.
The further technical proposal is that: the rear of the wool feeding curtain is provided with a protection plate fixed with the inner wall of the mixer case, a distance is reserved between the protection plate and the wool feeding curtain, the lower part of the protection plate is of an arc-shaped structure and is semi-wrapped below the wool feeding curtain, and the upper end of the protection plate is provided with a guide plate which is inclined and is connected with the discharging surface.
The further technical proposal is that: and the side wall of the mixer case is provided with an observation window for observing the internal condition of the mixer case.
The beneficial effects of adopting above-mentioned technical scheme to produce lie in:
the mixer can automatically realize the working procedure treatment of weighing, proportioning, opening, mixing, transferring and discharging the fibers.
Regarding the conveying mechanism, the mixer is used for sectioning and independently controlling the conveying mechanism according to different times of batching, opening and discharging, can be independently opened or closed according to different operation times in different working procedures, has no influence on each other, and can realize automatic conveying.
Regarding the mixing mechanism, firstly, a plurality of opening rollers are arranged up and down, so that materials with different heights can be subjected to opening treatment, and the plurality of opening rollers are arranged in a staggered way front and back, so that the materials in front and back can be subjected to opening treatment, and the treatment capacity is high; secondly, between two adjacent opening rollers, the upper opening roller can be used for poking the materials to the lower opening roller for reprocessing after being processed, and the lower opening roller can be used for poking the materials to the upper opening roller for reprocessing after being processed, so that the materials can be subjected to repeated and repeated opening processing, and the materials are more uniformly mixed; finally, through the setting of division door, nevertheless the material is left in the blending bunker completely in the time of not opening the processing to guarantee spacing opening mixing quality.
Regarding the discharging mechanism, firstly, a discharging hole can be arranged at the upper part of the mixer case through lifting and conveying of the wool feeding curtain, and a conveying belt for the next procedure is arranged below the discharging hopper, so that the carrying of the two procedures is realized, the manual transfer is not needed, and the working efficiency is greatly improved; secondly, the long fibers are hung by the wool hanging nails, and impurities and non-spinnable short fibers can be removed in the lifting and conveying process, so that the discharging quality is ensured; finally, the quantitative roller is arranged, so that the materials which are sent Mao Lian each time and are output can be quantified, and the mixer can be ensured to evenly discharge so as to meet the processing requirements of the subsequent process.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of another angle configuration of the present invention (top cover of mixer housing not shown);
FIG. 3 is a schematic diagram of the front view of the present invention (to illustrate the shield);
fig. 4 is a schematic view of the internal structure of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present invention is not limited to the specific embodiments disclosed below.
As shown in fig. 1 to 4, a fiber mixer for non-woven fabrics comprises a mixer case, a conveying mechanism, and a batching mechanism, a mixing mechanism and a discharging mechanism which are arranged on the conveying mechanism in sequence along the conveying direction of the conveying mechanism, and can automatically realize the process treatment of weighing batching, opening mixing, transferring and discharging of fibers.
The blendor box plays a protective role to the fibre in the course of the work, and has offered feed inlet 101 and discharge gate respectively with both ends around it, the discharge gate is located blendor box top and has decurrent discharge hopper 102, is provided with the conveyer belt of next process in the below of discharge hopper 102 to realize accepting from top to bottom of two processes. The inside of the mixer case is provided with a separation door which separates the inner cavity of the mixer case into a mixing bin and a storage bin, the bottom of the separation door is provided with a rotating plate 103 which can be opened in a rotating way, two ends of the top of the rotating plate 103 are fixedly provided with rotating shafts which are rotatably connected with the side wall of the mixer case by means of bearings, and one rotating shaft is connected with a first driving system which drives the rotating shafts to rotate.
The conveying mechanism is used for conveying the materials processed in the previous process to the next process, and specifically comprises a first conveying belt 201 positioned in front of a feeding port 101 of the mixer case, a second conveying belt 202 and a third conveying belt 203 which are respectively arranged in the mixing bin and the storage bin, and the first conveying belt 201, the second conveying belt 202 and the third conveying belt 203 are independently controlled by a transmission system and are sequentially supported up and down.
The batching mechanism is used for batching before the compounding, and is including being fixed in first conveyer belt 201 bottom support and with the pressure sensor 301 of first conveyer belt 201 bottom contact, pressure sensor 301 is automatically controlled to be connected with the display.
The compounding mechanism is used for carrying out the opening mixing treatment on each fiber, and is located above the second conveying belt 202, and the mechanism comprises a plurality of opening rollers 401, wherein the two ends of the opening rollers 401 are rotatably connected with the inner wall of a compounding machine box by means of bearings, one end of each opening roller 401 is connected with a second driving system for driving the opening rollers to rotate, the opening rollers 401 are arranged up and down and are staggered front and back, a plurality of opening wings are radially and uniformly distributed on the side wall of the opening roller 401 by taking the axis of the opening rollers as the center, each opening wing is arranged along the length direction of the opening roller 401, and a plurality of opening teeth are arranged on each opening wing.
The discharge mechanism is used for discharging mixed materials from a discharge hole, the discharge mechanism is located above the third conveying belt 203 and comprises a feeding Mao Lian, outward protruding hair hanging nails are uniformly distributed on the outer surface of the hair loosening curtain, the feeding Mao Lian is circularly driven by means of conveying rollers 502, the conveying rollers 502 are provided with three conveying rollers which are arranged in a triangle, one conveying roller 502 is connected with a first motor 503 which drives the conveying rollers to rotate, two conveying rollers 502 are arranged in an up-down inclined mode to form a main conveying surface, the other conveying roller 502 is located behind the main conveying surface and forms a discharging surface with the conveying roller 502 above, the discharging surface is located above the discharge hole, a quantitative roller 504 which is used for controlling the thickness of the hanging materials on the main conveying surface is arranged in front of the discharging surface, and a scraping roller 505 which is used for scraping the materials on the discharging surface is arranged behind the discharging surface.
When the mixer works, the working steps are as follows:
1. the preparation, namely placing a plurality of needed fibers on a first conveyer belt 201 respectively, weighing by using a pressure sensor 301, observing weight values through a display, and increasing and decreasing the weighed fibers by an operator to meet the matching requirement, wherein each fiber can be subjected to accumulated weighing, then the first conveyer belt 201 is started to send the prepared fibers into a mixing bin at one time, or can be independently used for weighing various fibers, and then the first conveyer belt 201 is started to send the fibers prepared each time into the mixing bin;
2. after the prepared fibers enter the mixing bin, the second conveying belt 202 is started to convey the fibers to the position below the opening roller 401, then the second conveying belt 202 is closed, the second driving system is started, and the opening rollers 401 rotate to perform opening mixing treatment on the fibers;
3. discharging to a storage bin, after fibers are processed in the mixing bin for a period of time, starting a second conveying belt 202, starting a first driving system to enable a rotating plate 103 to rotate and open successively, enabling the mixing bin and the storage bin to be communicated, and conveying the mixed fibers to a third conveying belt 203;
4. to the discharge gate row material, the third conveyer belt 203 starts, simultaneously first motor 503 starts, send Mao Lian rotation to with the fibre hook upwards carry on the hanging hair nail, when the fibre is promoted to the ration roller 504 position, the ration roller 504 rotation dials unnecessary fibre down from main conveying surface to guarantee each ration transmission, after the fibre moves to the unloading face, scrape the material roller 505 rotation and dial down the fibre from the unloading face for the fibre has the even ration of discharge gate to fall on the conveyer belt of next process.
Wherein, when no material is used in the mixing bin, the material can be formed again and conveyed into the mixing bin for mixing.
In the structure of the mixer, regarding the conveying mechanism, the mixer is used for sectioning and independently controlling the conveying mechanism according to different times of batching, opening and discharging, can be independently opened or closed according to different operation time in different working procedures, has no influence on each other, and can realize automatic conveying.
Regarding the mixing mechanism, firstly, the plurality of opening rollers 401 are arranged up and down, so that materials with different heights can be opened, and the plurality of opening rollers 401 are arranged in a staggered way front and back, so that the front and back materials can be opened, and the processing capacity is high; secondly, between two adjacent opening rollers 401, the upper opening roller 401 can be used for poking materials to the lower opening roller 401 for reprocessing after being processed, and the lower opening roller 401 can be used for poking materials to the upper opening roller 401 for reprocessing after being processed, so that the materials can be subjected to repeated opening processing for many times, and the materials are more uniformly mixed; finally, through the setting of division door, nevertheless the material is left in the blending bunker completely in the time of not opening the processing to guarantee spacing opening mixing quality.
Regarding the discharging mechanism, firstly, a discharging hole can be arranged at the upper part of the mixer case by lifting and conveying the material to Mao Lian 501, and a conveying belt for the next procedure is arranged below the discharging hopper 102, so that the carrying of the two procedures is realized, the manual transfer is not needed, and the working efficiency is greatly improved; secondly, the long fibers are hung by the Mao Lian 501 hanging nails, and impurities and non-spinnable short fibers can be removed in the lifting and conveying process, so that the discharging quality is ensured; finally, the quantitative roller 504 can be used for quantifying the materials output by the feeder Mao Lian 501 each time, and can ensure that the mixer is uniformly discharged so as to meet the processing requirements of the subsequent process.
In order to further improve the automation performance of the mixer, a sensor for detecting whether materials are stored in the storage bin, such as a weight sensor, a distance sensor and the like, is arranged in the storage bin, wherein a control input end of a controller is electrically connected with the sensor, and a control output end of the controller is electrically connected with a first driving system and a transmission system for controlling the second conveying belt 202. When the sensor detects that no fiber exists in the storage bin, the signal is transmitted to the controller, and the controller controls the first driving system and the driving system of the second conveying belt 202 to be started, so that the mixed fiber materials are conveyed into the storage bin. Thereby avoiding that the discharge hole can be discharged without materials and can not be connected with the next working procedure.
In the mixer, the quantitative roller 504 and the scraping roller 505 have the same structure and comprise roller bodies and racks; the two ends of the roller body are rotatably connected with the side wall of the mixer case by virtue of bearings, and one end of the roller body is connected with a third motor 506 for driving the roller body to rotate; the rack is radially fixed on the side wall of the roller body by taking the axis of the roller body as the center, one or more racks are arranged, and teeth on the rack are staggered with the hair hanging nails. The two third motors 506 rotate reversely to respectively drive the quantifying roller 504 to rotate anticlockwise, and a certain distance is reserved between the quantifying roller 504 and the main conveying surface, so that a certain fiber conveying amount on the main conveying surface is ensured, and the quantifying roller 504 rotates to pull down redundant fibers. The third motor 506 drives the scraping roller 505 to rotate clockwise, the distance between the scraping roller 505 and the main conveying surface is small, and the fiber is pulled down from the feeding Mao Lian 501 by the rotation of the scraping roller 505, so that the fiber slides from the discharging surface to the discharging port to be discharged.
In order to prevent dust from entering the mixer housing, a dust curtain 104 is fixed to the inlet 101, and the dust curtain 104 is formed by a plurality of dust strips with overlapping edges, and the top of the dust curtain is fixed to the mixer housing without affecting feeding.
Wherein, the opening teeth are preferably in a rectangular strip-shaped structure, and the fibers are not damaged.
Regarding the driving system, specifically, the first driving system comprises a connecting rod 106 and a cylinder 105 connected with a pneumatic system, wherein the fixed end of the cylinder 105 is fixed with the outer wall of the mixer case, the movable end is hinged with one end of the connecting rod 106, and the other end of the connecting rod 106 is fixed with the rotating shaft. Through the extension of the cylinder 105, the connecting rod 106 drives the rotating shaft to rotate so as to open the rotary plate 103, the cylinder 105 contracts, and the connecting rod 106 drives the rotating shaft to reversely rotate so as to close the rotary plate 103.
While the second drive system may have a single motor controlling each opening roller 401 to rotate individually. However, in order to save electric energy and reduce cost, the multiple opening rollers 401 can be controlled to rotate in a linkage manner, the multiple opening rollers comprise a second motor 403 and driving wheels 402 fixed on each driving opening roller 401, the multiple driving wheels 402 are positioned on the same side, two adjacent driving wheels 402 are in driving connection by virtue of a driving belt, and one driving wheel 402 is in driving connection with the output end of the second motor 403 by virtue of the driving belt. The second motor 403 is started, so that the plurality of opening rollers 401 can rotate in a linked manner.
Further, a protective cover 107 is arranged outside the second driving system, the protective cover 107 is in an open door structure, and the second driving system can be overhauled and maintained by opening the protective cover 107 so as to ensure the normal operation of the equipment.
In order to avoid fiber falling from the rear of the feeding Mao Lian, the fiber is accumulated in the mixer case and cannot be discharged, a protection plate 507 fixed with the inner wall of the mixer case is arranged at the rear of the feeding Mao Lian, a space is reserved between the protection plate 507 and the hair feeding curtain 501, the falling limit is accumulated at the bottom of the space, the falling limit is hung on the feeding Mao Lian 501 again along with the rotation of the feeding Mao Lian, the fiber is finally output, the lower part of the protection plate 507 is of an arc-shaped structure and is semi-packaged below the feeding Mao Lian, the upper end of the protection plate 507 is provided with a guide plate which is inclined and is connected with a discharging surface, and the fiber can be discharged from a discharging hole.
In addition, in order to observe the working condition of the mixer, an observation window 108 for observing the internal condition of the mixer is formed in the side wall of the mixer case, and especially, an observation window 108 is formed between the feeder Mao Lian 501 and the protection plate 507, so that the residual short fibers and impurities on the protection plate 507 can be cleaned in time.
The foregoing is only a preferred embodiment of the present invention, and any and all simple modifications, variations and equivalents of the present invention will fall within the scope of the present invention.
Claims (10)
1. A fiber blendor for non-woven fabrics which characterized in that: comprises a mixer case, a conveying mechanism, and a batching mechanism, a mixing mechanism and a discharging mechanism which are arranged on the conveying mechanism in sequence along the conveying direction;
the mixer comprises a mixer case, wherein a feed inlet (101) and a discharge outlet are respectively formed in the front end and the rear end of the mixer case, the discharge outlet is arranged above the mixer case and is provided with a downward discharge hopper (102), a separation door for separating the inner cavity of the mixer case into a mixing bin and a storage bin is arranged in the mixer case, a rotary plate (103) capable of being opened in a rotary mode is arranged at the bottom of the separation door, two ends of the top of the rotary plate (103) are fixedly provided with rotary shafts and are rotatably connected with the side wall of the mixer case by means of bearings, and one rotary shaft is connected with a first driving system for driving the rotary shaft to rotate;
the conveying mechanism comprises a first conveying belt (201) positioned in front of a feeding port (101) of the mixer case, a second conveying belt (202) and a third conveying belt (203) which are respectively arranged in the mixing bin and the storage bin, and the first conveying belt (201), the second conveying belt (202) and the third conveying belt (203) are independently controlled by a transmission system and are sequentially supported up and down;
the batching mechanism comprises a pressure sensor (301) which is fixed on a bracket at the bottom of the first conveyer belt (201) and is contacted with the bottom of the first conveyer belt (201), and the pressure sensor (301) is electrically connected with a display;
the mixing mechanism is positioned above the second conveying belt (202) and comprises a plurality of opening rollers (401) with two ends rotatably connected with the inner wall of the mixing cabinet by virtue of bearings, one end of each opening roller (401) is connected with a second driving system for driving the opening rollers to rotate, the opening rollers (401) are arranged up and down and are staggered front and back, a plurality of opening wings are radially and uniformly distributed on the side wall of the opening roller (401) by taking the axis of the opening rollers as the center, each opening wing is arranged along the length direction of the opening roller (401), and a plurality of opening teeth are arranged on each opening wing;
the discharging mechanism is located above the third conveying belt (203), and comprises a feeding Mao Lian (501), the outer surface of the feeding curtain is uniformly provided with outward protruding hair hanging nails, the feeding Mao Lian (501) is circularly driven by means of conveying rollers (502), the conveying rollers (502) are provided with three conveying rollers which are arranged in a triangular mode, one conveying roller (502) is connected with a first motor (503) which drives the conveying rollers to rotate, the two conveying rollers (502) are arranged in an up-down tilting mode to form a main conveying surface, the other conveying roller (502) is located behind the main conveying surface and forms a discharging surface with the conveying roller (502) above, the discharging surface is located above a discharging hole, and a quantitative roller (504) which is used for controlling the hanging thickness on the main conveying surface is arranged in front of the discharging surface, and a scraping roller (505) which is used for scraping materials on the discharging surface is arranged behind the discharging surface.
2. A fiber blender for nonwoven fabrics according to claim 1, wherein: the storage bin is internally provided with a sensor for detecting whether materials are stored in the storage bin or not, the sensor is electrically connected with a control input end of a controller, and a control output end of the controller is electrically connected with a first driving system and a transmission system for controlling a second conveying belt (202).
3. A fiber blender for nonwoven fabrics according to claim 1, wherein: the quantitative roller (504) and the scraping roller (505) have the same structure and both comprise a roller body and a rack; the two ends of the roller body are rotatably connected with the side wall of the mixer case by virtue of bearings, and one end of the roller body is connected with a third motor (506) for driving the roller body to rotate; the rack is radially fixed on the side wall of the roller body by taking the axis of the roller body as the center, one or more racks are arranged, and teeth on the rack are staggered with the hair hanging nails.
4. A fiber blender for nonwoven fabrics according to claim 1, wherein: the feed inlet (101) is fixed with a dustproof curtain (104).
5. A fiber blender for nonwoven fabrics according to claim 1, wherein: the opening teeth are in a rectangular strip-shaped structure.
6. A fiber blender for nonwoven fabrics according to claim 1, wherein: the first driving system comprises a connecting rod (106) and a cylinder (105) connected with a pneumatic system, wherein the fixed end of the cylinder (105) is fixed with the outer wall of the mixer case, the movable end of the cylinder is hinged with one end of the connecting rod (106), and the other end of the connecting rod (106) is fixed with the rotating shaft.
7. A fiber blender for nonwoven fabrics according to claim 1, wherein: the second driving system comprises a second motor (403) and driving wheels (402) fixed on each driving opening roller (401), a plurality of driving wheels (402) are positioned on the same side, two adjacent driving wheels (402) are in driving connection by virtue of a driving belt, and one driving wheel (402) is in driving connection with the output end of the second motor (403) by virtue of the driving belt.
8. A fiber blender for nonwoven fabrics according to claim 7, wherein: and a protective cover (107) is arranged outside the second driving system, and the protective cover (107) is in an open door type structure.
9. A fiber blender for nonwoven fabrics according to claim 1, wherein: the rear of sending Mao Lian (501) is equipped with guard plate (507) fixed with blendor inner wall, have the interval between guard plate (507) and sending Mao Lian (501), the below of guard plate (507) is the arc structure to partly wrap in the below of sending Mao Lian (501), the upper end of guard plate (507) has the slope and with the stock guide that the face of unloading accepted.
10. A fiber blender for nonwoven fabrics according to claim 1, wherein: an observation window (108) for observing the internal condition of the mixer is formed in the side wall of the mixer case.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911077063.6A CN110644078B (en) | 2019-11-06 | 2019-11-06 | A fibre blendor for non-woven fabrics |
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| CN201911077063.6A CN110644078B (en) | 2019-11-06 | 2019-11-06 | A fibre blendor for non-woven fabrics |
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| CN110644078B true CN110644078B (en) | 2024-03-12 |
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| CN110644078A (en) | 2020-01-03 |
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