CN110642010B - One-time burning automatic detection method - Google Patents

One-time burning automatic detection method Download PDF

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Publication number
CN110642010B
CN110642010B CN201911047155.XA CN201911047155A CN110642010B CN 110642010 B CN110642010 B CN 110642010B CN 201911047155 A CN201911047155 A CN 201911047155A CN 110642010 B CN110642010 B CN 110642010B
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products
detected
discharging
time burning
automatic detection
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CN110642010A (en
Inventor
王永乾
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Suzhou Hirose Opto Co Ltd
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Suzhou Hirose Opto Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/061Lifting, gripping, or carrying means, for one or more sheets forming independent means of transport, e.g. suction cups, transport frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • B65G49/05Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles
    • B65G49/06Conveying systems characterised by their application for specified purposes not otherwise provided for for fragile or damageable materials or articles for fragile sheets, e.g. glass
    • B65G49/063Transporting devices for sheet glass
    • B65G49/064Transporting devices for sheet glass in a horizontal position
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1306Details
    • G02F1/1309Repairing; Testing

Abstract

The invention relates to the technical field of detection of display panels, and discloses an automatic detection method for one-time burning, which comprises the following steps: s1, providing a one-time burning automatic detection device, wherein the one-time burning automatic detection device comprises a feeding device, a discharging device and a plurality of detection devices, the feeding device and the discharging device are arranged oppositely, and each detection device is arranged between the feeding device and the discharging device; s2, driving the feeding device to convey a plurality of products to be detected to the detecting device in a material waiting state; s3, controlling the detection device in the waiting state to acquire and detect a plurality of products to be detected; and S4, driving the discharging device to receive the detected products output by the detection device and convey the detected products out. The automatic detection method for one-time burning can efficiently carry out Gamma burning detection on the display panel, reduce the middle circulation process of the display panel and shorten the detection period.

Description

One-time burning automatic detection method
Technical Field
The invention relates to the technical field of detection of display panels, in particular to a one-time burning automatic detection method.
Background
In recent years, the living standard of people is continuously improved, the consumption is continuously upgraded, and the traditional television display technology cannot meet the requirements of people. The liquid crystal television display panel has lower power consumption and good display effect, and is rapidly popularized in electronic products such as household televisions, mobile phones and the like.
With the continuous development of display technology, consumers have higher and higher requirements on the picture and quality of the lcd tv display panel. Gamma is derived from the CRT's response curve, a parameter that reflects the non-linear relationship between the picture tube's image brightness and the input electron gun's signal voltage. The definition of Gamma is relatively extensive, and in the aspect of debugging the display panel, Gamma correction can be performed to eliminate the difference between the sensitivity of human eyes to brightness and the sensitivity of display brightness of the display panel to voltage.
Since the display panel is a key component for determining the display quality, the accuracy and efficiency of the display panel detection become important for research and development personnel. The existing Gamma burning detection equipment for the display panel has low detection precision and low detection efficiency, and cannot meet the requirements of industrialized and large-batch detection.
In view of the above-mentioned drawbacks, the present designer actively makes research and innovation to create an OTP (One Time Programming) automatic detection method, which has industrial application value.
Disclosure of Invention
The invention aims to provide an automatic detection method for one-time burning, which can efficiently carry out Gamma burning detection on a display panel, reduce the middle circulation process of the display panel and shorten the detection period.
In order to achieve the purpose, the invention adopts the following technical scheme:
a one-time burning automatic detection method comprises the following steps:
s1, providing a one-time burning automatic detection device, wherein the one-time burning automatic detection device comprises a feeding device, a discharging device and a plurality of detection devices, the feeding device and the discharging device are arranged oppositely, and each detection device is arranged between the feeding device and the discharging device;
s2, driving the feeding device to convey a plurality of products to be detected to the detecting device in a material waiting state;
s3, controlling the detection device in the waiting state to acquire and detect a plurality of products to be detected;
and S4, driving the discharging device to receive the detected products output by the detection device and convey the detected products out.
As a preferable scheme of the one-time recording automatic detection method, the one-time recording automatic detection equipment further comprises a plurality of backflow mechanisms sequentially arranged between the feeding device and the discharging device; the step S4 is followed by a step S5: and controlling the backflow mechanism to obtain an empty supporting plate from the discharging device and convey the empty supporting plate to the material receiving position of the feeding device.
As a preferable solution of the one-time recording automatic detection method, the step S2 includes the steps of:
s21, acquiring an empty supporting plate to a receiving position;
s22, sequentially or simultaneously sucking a plurality of products to be detected, respectively placing the products in the supporting plate and respectively temporarily storing the products in a material receiving position;
s23, buckling and pressing a plurality of products to be detected in sequence or simultaneously;
and S23, outputting a plurality of buckled and pressed products to be detected.
As a preferable scheme of the one-time recording automatic detection method, in step S21, an empty pallet is obtained from the reflow mechanism or manually placed in the receiving position.
As a preferable solution of the one-time recording automatic detection method, the step S23 includes the steps of:
s231, respectively receiving a plurality of products to be detected conveyed from the material receiving position to the buckling position;
S232, buckling and pressing a plurality of products to be detected at the buckling positions.
As a preferable solution of the one-time recording automatic detection method, the step S3 includes the steps of:
s31, the detection device in the material waiting state acquires a plurality of buckled and pressed products to be detected;
s32, sequentially or simultaneously carrying out one-time burning detection on a plurality of products to be detected;
and S33, outputting the detected product.
As a preferable solution of the one-time burning automatic detection method, the step S32 includes the steps of:
s321, carrying a plurality of products to be detected at a first position or a second position, wherein the first position and the second position are arranged along the height direction;
s322, sequentially or simultaneously crimping a plurality of products to be detected;
s323, acquiring screen brightness information of the product after compression joint and detecting the product.
As a preferable solution of the one-time recording automatic detection method, the step S4 includes the steps of:
s41, sequentially or simultaneously acquiring a plurality of detected products to a cover opening position, and respectively opening the cover;
s42, conveying the uncapped products to a discharging position;
and S43, outputting the multiple uncapped products in sequence or simultaneously at the discharging position.
As a preferable solution of the one-time burning automatic detection method, the step S5 includes the steps of:
s51, the backflow mechanism close to the discharging position obtains an empty supporting plate from the discharging position and conveys the empty supporting plate to the downstream backflow mechanism;
s52, controlling each backflow mechanism at the downstream to sequentially convey empty pallets until the empty pallets are conveyed to the backflow mechanism close to the material receiving position;
and S53, conveying the empty supporting plate to the receiving position by the backflow mechanism close to the receiving position.
As a preferable scheme of the one-time recording automatic detection method, in step S51, the backflow mechanism close to the discharge position is controlled to move to one of two discharge positions; in the step S53, the backflow mechanism near the material receiving position is controlled to move to one of two material receiving positions, and the backflow mechanism is selectively rotated according to the position of the material receiving position.
The invention has the beneficial effects that: the detection devices are arranged between the feeding device and the discharging device, and the detection devices in the waiting state are controlled in real time to obtain products to be detected for detection, so that the detection devices can work simultaneously, and the detection efficiency is greatly improved; in addition, because the detection device is selectable, the product does not need to stay for waiting for the detection device which can work, the circulation time of the product is short, and the detection period of the product is greatly shortened.
Drawings
FIG. 1 is a block diagram of a one-time recording automatic detection device according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a material receiving mechanism in the automatic detection device for one-time burning;
FIG. 3 is a schematic structural diagram of a steering mechanism in the one-time burn automatic detection device;
FIG. 4 is a schematic structural diagram of a door opening assembly in the one-time burn automatic detection apparatus;
FIG. 5 is a schematic diagram of a detection mechanism in the one-time burn automatic detection apparatus;
FIG. 6 is a schematic view of the structure of the detection assembly in the detection mechanism;
FIG. 7 is a schematic view of the construction of the ram assembly in the detection mechanism;
FIG. 8 is a schematic view of the structure of a transfer unit in the inspection mechanism;
fig. 9 is a schematic structural diagram of a reflow mechanism in the one-time burn automatic detection apparatus.
In the figure: 2-feeding device, 100-receiving device, 110-Y-direction moving belt, 120-X-direction moving belt, 130-jacking device, 140-base, 150-baffle, 200-buckling device, 3-feeding mechanical arm, 4-discharging device, 300-discharging device, 400-uncovering device, 410-uncovering component, 5-discharging mechanical arm, 6-detecting device, 500-steering mechanism, 510-lifter, 520-guide wheel, 600-detecting device, 610-supporting frame, 620-detecting unit, 621-transferring component, 6211-rotating belt, 6212-power component, 622-pressure head component, 6221-pressure head, 6222-driving component, 6223-fixing plate, 6224-probe confluence plate, 6225-probe, 6226-locating pin, 6227-connecting plate, 6228-first plate, 6229-second plate, 6230-first screw rod, 623-detection component, 6231-probe, 6232-burning detector, 6233-mounting plate, 6234-lifting piece, 6235-adjusting screw rod, 6236-nut sleeve, 6230-first screw rod, 6237-mounting frame, 8-reflux mechanism, 810-conveying belt, 820-buffer piece and 830-sensor.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the technical solutions of the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, unless expressly stated or limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, e.g., as meaning permanently connected, removably connected, or integral to one another; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The invention relates to a one-time burning automatic detection method, which comprises the following steps:
s1, providing an automatic detection device for one time burning, as shown in fig. 1, the automatic detection device for one time burning comprises a feeding device 2, a discharging device 4, a plurality of detection devices 6 and a plurality of backflow mechanisms 8, wherein the feeding device 2 and the discharging device 4 are arranged oppositely, each detection device 6 is arranged between the feeding device 2 and the discharging device 4, and each backflow mechanism 8 is arranged between the feeding device 2 and the discharging device 4 in sequence.
And S2, driving the feeding device 2 to convey a plurality of products to be detected to the detecting device 6 in a material waiting state.
And S3, controlling the detection device 6 in the waiting state to acquire and detect a plurality of products to be detected.
And S4, driving the discharging device 4 to receive the detected products output by the detecting device 6 and convey the detected products out.
Step S5: and the control backflow mechanism 8 acquires an empty supporting plate from the discharging device 4 and conveys the empty supporting plate to the material receiving position of the feeding device 2.
Specifically, the detection devices 6 are divided into two groups and arranged between the feeding device 2 and the discharging device 4; the feeding device 2 can selectively convey a plurality of products to be detected to one of the two groups of detection devices 6; any one of the detection devices 6 in each group can selectively acquire and detect a plurality of products to be detected; the discharging device 4 can obtain the products which are detected by the detecting devices 6 of the corresponding group, and the detected products are conveyed out. Each reflow mechanism 8 is capable of selectively taking an empty pallet from one of the two outfeed mechanisms 300 and selectively delivering the pallet to one of the two receiving mechanisms 100. The automatic detection equipment for one-time burning is characterized in that two groups of parallel detection devices 6 are arranged between the feeding device 2 and the discharging device 4, the two groups of detection devices 6 can simultaneously detect products to be detected, and each detection device 6 of each group can simultaneously detect the products to be detected, so that the detection efficiency is greatly improved; pan feeding device 2 can be according to two sets of detection device 6's behavior, and the product that will wait to detect selectively carries to one in two sets of detection device 6, and discharging device 4 can be according to two sets of detection device 6's the detection condition of accomplishing, accepts the product and the output of the detection device 6 output of corresponding group, should burn once to burn automatic check out test set wholly and be the font structure that returns, and the circulation time of product is shorter, has shortened the detection cycle of product greatly.
In order to enable the feeding device 2 to selectively convey a product to be detected to one of the two groups of detection devices 6 according to the working conditions of the two groups of detection devices 6, the feeding device 2 of the invention comprises two material receiving mechanisms 100 which are adjacently arranged, two buckling mechanisms 200 which are respectively positioned at the outer sides of the two material receiving mechanisms 100, and a feeding manipulator 3, wherein the two material receiving mechanisms 100 are configured to respectively temporarily store a plurality of products to be detected which are conveyed to the two groups of detection devices 6, the feeding manipulator 3 is arranged between the two material receiving mechanisms 100, the feeding manipulator 3 can acquire the product to be detected to the two material receiving mechanisms 100, the buckling mechanisms 200 can receive a plurality of products to be detected which are conveyed by the corresponding material receiving mechanisms 100, and the buckling mechanisms 200 are configured to buckle and press-connect the plurality of products to be detected. The feeding manipulator 3 can adsorb the product to be detected to the two receiving mechanisms 100. The fastening mechanism 200 receives the display panel to be detected conveyed by the corresponding material receiving mechanism 100, and an operator fastens the FPC cover on the display panel at the fastening mechanism 200 and performs pre-compression joint. That is, when a certain detection device 6 is waiting for material, the corresponding receiving mechanism 100 delivers a plurality of products to be detected to the detection device 6. That is, step S2 includes the steps of:
And S21, acquiring empty pallets to the material receiving position, and specifically acquiring empty pallets from the reflow mechanism 8 or manually placing empty pallets in the material receiving position.
And S22, sequentially or simultaneously sucking a plurality of products to be detected, respectively placing the products in the supporting plate and respectively temporarily storing the products in two material receiving positions.
S23, buckling and pressing a plurality of products to be detected sequentially or simultaneously, namely, the two buckling mechanisms 200 respectively bear the products to be detected conveyed from the material receiving position, and the products to be detected are buckled and pressed at the buckling position.
And S23, outputting a plurality of buckled and pressed products to be detected.
Regarding the structure of the detection devices 6, in the present invention, each detection device 6 includes a steering mechanism 500 and a detection mechanism 600 disposed outside the steering mechanism 500, the steering mechanism 500 is configured to receive a plurality of products to be detected conveyed by the buckling mechanism 200 and convey the products to be detected into the detection mechanism 600, and the detection mechanism 600 is configured to perform OTP detection on the products to be detected. That is, step S3 includes the steps of:
s31, the detection device 6 in the material waiting state acquires a plurality of buckled and pressed products to be detected, specifically, the steering mechanism 500 receives the plurality of products to be detected and selectively conveys the products to a first position or a second position, the detection mechanism 600 receives the plurality of products to be detected at the first position or the second position, the first position and the second position are arranged along the height direction, the products to be detected are pressed and connected sequentially or simultaneously, and screen brightness information of the pressed products is collected and detected.
And S32, sequentially or simultaneously carrying out one-time burning detection on a plurality of products to be detected.
And S33, outputting the detected product.
Similarly, in order to enable the discharging device 4 to receive and output the products output by the corresponding group of detecting devices 6 according to the detection completion condition of the two groups of detecting devices 6, the discharging device 4 of the present invention includes two discharging mechanisms 300 adjacently disposed, two cover opening mechanisms 400 respectively disposed at the outer sides of the two discharging mechanisms 300, and a discharging manipulator 5, the two discharging mechanisms 300 are configured to respectively obtain the products detected by the two groups of detecting devices 6, the discharging manipulator 5 is disposed between the two discharging mechanisms 300, and the discharging manipulator 5 can obtain and convey the detected products from the two discharging mechanisms 300, and the cover opening mechanisms 400 can receive the products detected by the corresponding detecting devices 6 and can open the covers of the detected products. The discharging manipulator 5 can suck the detected display panel from the two discharging mechanisms 300 and transfer the display panel. That is, when the detection device 6 of one group outputs the detected product, the corresponding discharging mechanism 300 receives the product output by the detection device 6 of the group and performs the discharging operation. That is, step S4 includes the steps of:
And S41, sequentially or simultaneously acquiring a plurality of detected products to the cover opening position of the cover opening mechanism 400, and respectively opening the cover.
And S42, conveying the uncapped products to a discharging position of the discharging mechanism 300.
And S43, outputting the multiple uncapped products in sequence or simultaneously at the discharging position.
In order to enable each backflow mechanism 8 to selectively take an empty pallet from one of the two discharging mechanisms 300 and selectively convey the pallet to one of the two receiving mechanisms 100, the backflow mechanism 8 close to the discharging device 4 and the feeding device 2 can move back and forth between the two groups of detection devices 6, and the backflow mechanism 8 close to the feeding device 2 can rotate by-180 degrees to +180 degrees. I.e. by moving the reflow mechanisms 8 at both ends so as to align with the corresponding receiving mechanism 100 or discharging mechanism 300. Because the two discharging mechanisms 300 are used for receiving the supporting plates of the two groups of detection devices 6, and the directions of the supporting plates in the two groups of detection devices 6 are different, the backflow mechanism 8 close to the feeding device 2 is rotated by-180 degrees to +180 degrees so as to adjust the direction of the supporting plates entering the corresponding receiving mechanism 100. That is, step S5 includes the steps of:
and S51, the backflow mechanism 8 close to the discharging position obtains the empty supporting plate from the discharging position and conveys the empty supporting plate to the downstream backflow mechanism 8, namely, the backflow mechanism 8 close to the discharging position is controlled to move to one of the two discharging positions.
And S52, controlling each downstream backflow mechanism 8 to sequentially convey the empty pallets until the empty pallets are conveyed to the backflow mechanism 8 close to the material receiving position.
And S53, the backflow mechanism 8 close to the material receiving position conveys the empty supporting plate to the material receiving position, namely, the backflow mechanism 8 close to the material receiving position is controlled to move to one of the two material receiving positions, and the backflow mechanism 8 is selectively rotated according to the position of the material receiving position.
The following describes specific structures of the feeding device 2, the discharging device 4, the detecting device 6 and the backflow mechanism 8 so as to satisfy the above-mentioned working requirements.
In order to enable the display panel to be circulated in the zigzag one-time burning automatic detection device, as shown in fig. 2, the material receiving mechanism 100, the buckling mechanism 200, the steering mechanism 500, the cover opening mechanism 400 and the discharging mechanism 300 in the invention each include a base 140, two parallel Y-direction moving belt lines 110 arranged on the base 140, two parallel X-direction moving belt lines 120 and a jacking mechanism 130 arranged between the two Y-direction moving belt lines 110, wherein the X-direction moving belt lines 120 are perpendicular to the Y-direction moving belt lines 110, and the jacking mechanism 130 is configured to drive the two X-direction moving belt lines 120 to lift relative to the two Y-direction moving belt lines 110. That is, the jacking mechanism 130 may alternately support the pallet by the X-direction moving belt line 120 and the Y-direction moving belt line 110, and may control the direction of the pallet flow by controlling whether the pallet flow is supported by the X-direction moving belt line 120 or the pallet flow is supported by the Y-direction moving belt line 110. Of course, in order to accurately define the position of the pallet, it is also possible to provide the stoppers 150 on the side of the X-direction moving belt line 120 and the side of the Y-direction moving belt line 110, and to stop the pallet by the stoppers 150 to define the pallet at the set position. So that the detection mechanism 600 of the detection device 6 accurately detects the display panel on the pallet.
The door opening mechanism 400 is provided with a door opening assembly 410, and as shown in fig. 4, the door opening assembly 410 can move relative to the base 140 in the X direction, the Y direction, and the Z direction. The cover opening assembly 410 may open the FPC cover by pressing down the FPC cover of the display panel. The movement of the door opening assembly 410 in the X, Y and Z directions may be achieved by a linear module and a cylinder connection structure.
In the present invention, as shown in fig. 5, the detecting mechanism 600 includes a supporting frame 610 and at least two layers of detecting units 620 (respectively located at a first position and a second position) disposed on the supporting frame 610. In order to allow the display panel to be inspected to enter each layer of the inspection units 620, as shown in fig. 3, the steering mechanism 500 further includes a lifter 510 for driving the Y-direction moving belt 110, the X-direction moving belt 120 and the jacking mechanism 130 to synchronously lift. The steering mechanism 500 of the present invention controls the heights of the Y-direction moving belt 110, the X-direction moving belt 120, and the jacking mechanism 130 in the steering mechanism 500 by using the lifter 510, so that the display panel flows into the detection unit 620 of the corresponding layer. Of course, in order to make the steering mechanism 500 smoothly receive the pallet conveyed from the upstream and smoothly convey the pallet to the downstream, the present invention further provides guide wheels 520 on both sides of the two Y-direction moving belts 110 of the steering mechanism 500, and the guide wheels 520 can play a role of guiding transition.
As shown in fig. 5 to 8, the detecting unit 620 includes a transferring component 621, a plurality of pressing head components 622 and a detecting component 623, wherein the transferring component 621 is configured to receive the product to be detected to the detecting position and output the detected product; each pressure head assembly 622 is configured to be in pressure contact with the product to be detected on the transfer assembly 621; the detection component 623 is configured to acquire screen brightness information of the product after crimping and perform Gamma burning detection on the product. In this embodiment, the detecting element 623 includes a plurality of probes 6231 and a signal generator 6232 electrically connected to each probe 6231, the detecting element 623 is a Gamma burn-in detecting element, and the signal generator 6232 is a burn-in tester.
The transfer component 621 of each layer receives the pallet conveyed from the upstream, then transfers the pallet to the detection position, and then each pressure head component 622 is respectively pressed with each display panel on the pallet to light up the display panel; then, the detecting unit 623 descends to contact each display panel, and Gamma data is burned into the display panel through the pressing head unit 622, and after the detection is completed, the moving unit 621 transports the pallet out. It can be seen that, the detection units 620 are arranged into two or more layers, each layer of detection units 620 does not interfere with each other, Gamma burning detection can be simultaneously performed on a plurality of products to be detected, and the detection efficiency is high.
Specifically, the transfer component 621 includes two parallel rotating belts 6211 and a power member 6212 for driving the two rotating belts 6211 to rotate synchronously. The transfer unit 621 of this structure can carry the pallet in and out of the support frame 610.
When the transfer unit 621 carries the pallet into the support frame 610, the sensor detects the in-place condition. When the pallet reaches the detection position, each pressure head assembly 622 is respectively in pressure joint with each display panel on the pallet. Specifically, the ram assembly 622 includes a ram 6221 and a drive member 6222 that drives the ram 6221 to move in the Z-direction relative to the support frame 610, the ram 6221 being configured to contact a universal probe card on a product to be tested. The pressure head 6221 includes a fixing plate 6223, a probe bus bar 6224 mounted on the fixing plate 6223, and probes 6225 electrically connected to the probe bus bar 6224, and positioning pins 6226 capable of being respectively matched with positioning posts on two sides of the universal probe plate are connected to two ends of the fixing plate 6223. The driving piece 6222 is a cylinder, and the driving piece 6222 drives the pressure head 6221 to push down, and the probe 6225 one end contacts with the probe cylinder manifold 6224, and the other end contacts with the general probe card after the crimping, lights the display panel. The positioning pins 6226 at the two ends of the fixing plate 6223 are matched with the positioning columns at the two sides of the universal probe card to ensure successful screen pointing.
In order to adapt the ram assembly 622 for crimping display panels of different specifications, the present invention further includes a fine adjustment structure coupled to the drive member 6222, the fine adjustment structure being configured to finely adjust the ram 6221 in the X-direction and the Y-direction. By adjusting the position of the indenter 6221, the probe 6225 is brought into precise contact with a universal probe card on the display panel, and the display panel is lit. Specifically, the fine adjustment structure includes a connection plate 6227 connected to the support frame 610, a first plate 6228 slidably connected to the connection plate 6227 in the Y direction, and a second plate 6229 slidably connected to the first plate 6228 in the X direction, the second plate 6229 being connected to the driving member 6222, the first screw 6230 being connected to the first plate 6228, the second screw being connected to the second plate 6229, and axial directions of the first screw 6230 and the second screw being the same as the Y direction and the X direction, respectively. That is, the position of the ram 6221 can be finely adjusted by rotating the first screw 6230 or the second screw. In order to limit the adjustment amount, the first plate 6228 and the second plate 6229 are both provided with a limiting long groove, the length direction of the limiting long groove of the first plate 6228 is the same as the Y direction, and the length direction of the limiting long groove of the second plate 6229 is the same as the X direction. The long limiting groove can be used for guiding the adjusting process, and the adjusting amplitude is limited on the other hand, so that the adjustment is reasonable.
After the pressure head 6221 lights up the display panel, the detection component 623 starts to operate. In the present invention, the detecting assembly 623 includes a plurality of probes 6231 and a signal generator 6232 electrically connected to each probe 6231, wherein each probe 6231 can move along the X-direction, the Y-direction and the Z-direction synchronously relative to the supporting frame 610. Each probe 6231 is moved in the X-direction and the Y-direction relative to the support frame 610 so that each probe 6231 is positioned at the middle position of each display panel. After the signal generator 6232 is powered on, each probe 6231 moves downwards along the Z direction until contacting with the corresponding display panel, the probe 6231 detects the display panel picture, and the optimal Gamma data is burned into the display panel through the pressure head 6221.
In order to enable each probe 6231 to synchronously move along the X direction, the Y direction and the Z direction relative to the supporting frame 610, each probe 6231 is sequentially fixed on a mounting plate 6233, the mounting plate 6233 is connected with a lifting piece 6234, the lifting piece 6234 is mounted on the adjusting assembly, the lifting piece 6234 is configured to drive the mounting plate 6233 to drive each probe 6231 to move along the Z direction, and the adjusting assembly is positioned to drive the lifting piece 6234 to move along the X direction and the Y direction. The adjusting assembly comprises an X-direction adjusting piece and a Y-direction adjusting piece, the X-direction adjusting piece and the Y-direction adjusting piece respectively comprise a mounting rack 6237, an adjusting screw 6235 mounted on the mounting rack 6237 and a guide rod parallel to the adjusting screw 6235, the adjusting screw 6235 is in threaded connection with a nut sleeve 6236, and the guide rod is in sleeved connection with a guide sleeve; the lifting piece 6234 is mounted on the nut sleeve 6236 and the guide sleeve of the X-direction adjusting piece, and the mounting rack 6237 of the X-direction adjusting piece is mounted on the nut sleeve 6236 and the guide sleeve of the Y-direction adjusting piece. The lifting member 6234 is a cylinder, and the lifting member 6234 drives each probe 6231 to automatically move in the Z-direction, and the X-direction and Y-direction movements of each probe 6231 are manually adjusted.
It can be seen that setting up detection module 623 into the structure that can adjust, can gather the screen brightness information of the product after the crimping accurately, also can adapt to the display panel of different specifications to display panel's Gamma burns record detection effect has been ensured.
As shown in fig. 9, the reflow mechanism 8 includes two conveyor belts 810 arranged in parallel, and a buffer 820 and a sensor 830 are provided between the two conveyor belts 810. The buffer 820 can prevent the collision caused by too fast flow of the supporting plate. The buffer 820 may be a blocking cylinder, and when the blocking cylinder rises, the blocking cylinder contacts with the supporting plate, after the blocking cylinder is aligned, the sensor 830 generates a sensing signal, the conveying belt 810 stops rotating, so that the supporting plate stays on the backflow mechanism 8, and the conveying is performed when the downstream backflow mechanism 8 is idle.
Therefore, the automatic detection equipment for one-time burning can efficiently carry out Gamma burning detection on the display panel, reduce the middle circulation process of the display panel and shorten the detection period.
In the description herein, it is to be understood that the terms "upper", "lower", "right", and the like are based on the orientations and positional relationships shown in the drawings and are used for convenience in description and simplicity in operation, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be constructed in a particular operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used merely for descriptive purposes and are not intended to have any special meaning.
In the description herein, references to the description of "an embodiment," "an example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive effort, which would fall within the scope of the present invention.

Claims (7)

1. A one-time burning automatic detection method is characterized by comprising the following steps:
s1, providing one-time burning automatic detection equipment, wherein the one-time burning automatic detection equipment comprises a feeding device (2), a discharging device (4) and a plurality of detection devices (6), the feeding device (2) and the discharging device (4) are arranged oppositely, and each detection device (6) is arranged between the feeding device (2) and the discharging device (4);
S2, driving the feeding device (2) to convey a plurality of products to be detected to the detecting devices (6) in a material waiting state, wherein the detecting devices (6) are divided into two groups, the feeding device (2) can selectively convey the products to be detected to one of the two groups of detecting devices (6), and any one of the detecting devices (6) in each group can selectively obtain and detect the products to be detected;
s3, controlling the detection device (6) in the waiting state to acquire and detect a plurality of products to be detected;
the step S3 includes the steps of:
s31, the detection device (6) in the material waiting state acquires a plurality of buckled and pressed products to be detected;
s32, sequentially or simultaneously carrying out one-time burning detection on a plurality of products to be detected;
the step S32 includes the steps of:
s321, carrying a plurality of products to be detected at a first position or a second position, wherein the first position and the second position are arranged along the height direction;
s322, sequentially or simultaneously crimping a plurality of products to be detected;
s323, acquiring screen brightness information of the product after compression joint and detecting the product;
s33, outputting the detected product;
s4, driving the discharging device (4) to receive the detected products output by the detecting device (6) and conveying the detected products out;
The automatic detection equipment for one-time burning further comprises a plurality of backflow mechanisms (8) which are sequentially arranged between the feeding device (2) and the discharging device (4); the step S4 is followed by a step S5: and controlling the backflow mechanism (8) to obtain an empty supporting plate from the discharging device (4) and convey the empty supporting plate to the material receiving position of the feeding device (2).
2. The one-time burning automatic detection method according to claim 1, wherein the step S2 includes the steps of:
s21, acquiring an empty supporting plate to a receiving position;
s22, sequentially or simultaneously sucking a plurality of products to be detected, respectively placing the products in the supporting plate and respectively temporarily storing the products in a material receiving position;
s23, buckling and pressing a plurality of products to be detected in sequence or simultaneously;
and S23, outputting a plurality of buckled and pressed products to be detected.
3. The automatic detection method for one-time burning according to claim 2, wherein in step S21, the empty pallet is obtained from the reflow mechanism (8) or manually placed at the receiving position.
4. The one-time burning automatic detection method according to claim 2, wherein the step S23 includes the steps of:
s231, respectively receiving a plurality of products to be detected conveyed from the material receiving position to the buckling position;
S232, buckling and pressing a plurality of products to be detected at the buckling positions.
5. The one-time burning automatic detection method according to claim 1, wherein the step S4 includes the steps of:
s41, sequentially or simultaneously acquiring a plurality of detected products to a cover opening position, and respectively opening the cover;
s42, conveying the uncapped products to a discharging position;
and S43, outputting the multiple uncapped products in sequence or simultaneously at the discharging position.
6. The one-time burning automatic detection method according to claim 5, wherein the step S5 includes the steps of:
s51, the backflow mechanism (8) close to the discharging position obtains the empty supporting plate from the discharging position and conveys the empty supporting plate to the downstream backflow mechanism (8);
s52, controlling each backflow mechanism (8) at the downstream to sequentially convey empty pallets until the empty pallets are conveyed to the backflow mechanism (8) close to the material receiving position;
s53, the backflow mechanism (8) close to the receiving position conveys the empty supporting plate to the receiving position.
7. The one-time burning automatic detection method according to claim 6, wherein in the step S51, the backflow mechanism (8) close to the material discharging position is controlled to move to one of two material discharging positions; in the step S53, the backflow mechanism (8) close to the material receiving position is controlled to move to one of two material receiving positions, and the backflow mechanism (8) is selectively rotated according to the position of the material receiving position.
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CN108058854A (en) * 2017-10-26 2018-05-22 深圳市策维科技有限公司 A kind of automatic locking device
CN108423434A (en) * 2018-03-16 2018-08-21 惠科股份有限公司 A kind of transfer equipment and method for shifting
CN108483039A (en) * 2018-06-20 2018-09-04 无锡市汉康自动化有限公司 A kind of Multi-station automatic production line of mobile phone screen detection

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Publication number Priority date Publication date Assignee Title
CN101224826A (en) * 2007-01-18 2008-07-23 威光自动化科技股份有限公司 Display panel detecting section station
CN108058854A (en) * 2017-10-26 2018-05-22 深圳市策维科技有限公司 A kind of automatic locking device
CN107934431A (en) * 2017-12-21 2018-04-20 苏州精濑光电有限公司 A kind of base plate transfer device and substrate detection apparatus
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