CN110641490B - Light-tight lap joint structure of rail vehicle combined material upper skirt board - Google Patents

Light-tight lap joint structure of rail vehicle combined material upper skirt board Download PDF

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Publication number
CN110641490B
CN110641490B CN201910869829.8A CN201910869829A CN110641490B CN 110641490 B CN110641490 B CN 110641490B CN 201910869829 A CN201910869829 A CN 201910869829A CN 110641490 B CN110641490 B CN 110641490B
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edge
overlapping edge
vertical
short
upper skirt
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CN110641490A (en
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苑晓洁
蔡烨梦
刘宾宾
马俊祥
胡孝才
丁晓春
肖志远
孙树凯
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AVIC Composite Corp Ltd
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AVIC Composite Corp Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D17/00Construction details of vehicle bodies
    • B61D17/04Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D17/00Construction details of vehicle bodies
    • B61D17/04Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures
    • B61D17/043Construction details of vehicle bodies with bodies of metal; with composite, e.g. metal and wood body structures connections between superstructure sub-units

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Train Traffic Observation, Control, And Security (AREA)

Abstract

The invention relates to a light-tight lapping structure of an upper skirt plate made of a composite material of a railway vehicle, which is characterized in that: a long overlapping edge (5) is arranged at the bottom of the outer side of the vertical edge I (3) and along the edge of the outer visual surface of the upper skirt plate I (1), and the long overlapping edge(s) ((5) An L-shaped structure is formed with the outer side of the vertical side I (3), a short overlapping side (6) is arranged on the outer side surface of the vertical side II (4) along the middle position, and the short overlapping side (6) and the outer surface of the vertical side II (4) form a T-shaped structure. The structure can ensure that the lap joints of the adjacent apron boards are not light-tight, each lap joint can be staggered in a proper amount along the assembly length direction of the carriage, and the structure can provide the total assembly length (W) for the whole row of carriages1+W2-3mm) to improve the aesthetics of the seam after assembly and at the same time improve the ease of assembly. Because the lap joint has no physical contact, the noise generated when the vehicle jolts in the running process is avoided.

Description

Light-tight lap joint structure of rail vehicle combined material upper skirt board
Technical Field
The invention discloses a light-tight lap joint structure of an upper skirt plate made of a composite material of a railway vehicle, and belongs to the technical field of product structures.
Background
The apron board on the traditional rail vehicle is of a steel structure, and each carriage is formed by connecting a plurality of upper apron boards. In recent years, with the continuous innovation of the technology in the rail transit industry, the requirement for light weight of materials is more and more remarkable. The modification of the car body structure by adopting the honeycomb sandwich composite material is an important direction for reducing the weight of the railway car. After the upper apron board made of the composite material is formed, the upper apron board is assembled through processes of profile modification, paint spraying and the like, and the difference of the flatness of the side faces of the two adjacent upper apron boards often causes a gap to be formed at the butt joint part, so that the upper apron board is partially transparent. The method has the defects that the visible surface at the connecting part of the upper skirt plate is exposed black, the attractiveness is poor, the foam is easy to damage, loosen and slide off when a train runs at a high speed and jolts violently, and the durability is poor.
Disclosure of Invention
The invention provides a light-tight lap joint structure of an upper apron board of a composite material of a railway vehicle, which is designed and provided aiming at solving the problem of local light transmission caused by a gap at the side joint of the adjacent upper apron boards.
The technical solution of the invention is as follows:
in this kind of rail vehicle combined material goes up the lighttight overlap joint structure of apron, two adjacent last skirts I1, go up II 2 of apron and dock its characterized in that with the stile I3, the II 4 docks in stile of side: the bottom in the I3 outside of stile, along the outward appearance edge of last apron I1 set up a long overlap edge 5, and this long overlap edge 5 forms "L" type structure with stile I3, on II 4 lateral surfaces of stile, sets up a short overlap edge 6 along the middle part position, and this short overlap edge 6 forms "T" type structure with the surface of stile II 4.
In one implementation, the short overlapping edge 6 is equally spaced from the bottom edge of the stile II 4.
In one embodiment, the long overlapping edge 5 has a width W1The width of the short overlapping edge 6 is W2The two satisfy the following relational expression: w is not less than 2mm2≤W1≤20mm。
In one implementation, during assembly, a gap is reserved between the end face of the long overlapping edge 5 and the vertical edge II 4 of the upper apron plate II 2, a gap is reserved between the short overlapping edge 6 and the vertical edge I3 of the apron plate I1, and the gaps at the two positions are larger than 1 mm.
In one embodiment, the width of the overlapping portion of the projections of the long and short overlapping sides 5 and 6 in the thickness direction is set to the shielding width W3The shielding width W3Greater than 3 mm.
In one embodiment, the spacing between the upper end face of the long overlapping edge 5 and the lower end face of the short overlapping edge 6 is greater than 5mm, this spacing being equal to the thickness H of the long overlapping edge 51Thickness H of the short overlapping edge 62The sum of the height of the vertical edges of the upper apron board and the height of the vertical edges of the lower apron board are not more than the height of the vertical edges of the upper apron board.
The invention is structured inOn the premise of ensuring light-tight, each lap joint can be staggered properly along the assembly length direction, and W can be provided for the installation length of the whole train1+W2A margin of 3mm, thus improving the aesthetics of the seam after assembly, while improving the ease of assembly. Because the lap joint has no physical contact, the noise generated when the vehicle jolts in the running process is avoided.
Wherein, in the L-shaped structure, the long overlapping edge 5 is integrally formed with the upper skirt plate 1 through a groove designed in a die, and the width W of the long overlapping edge is1And a thickness H1The size is ensured, the fillet at the edge of the upper skirt plate can be kept consistent, and the consistency of the visual effect at the seam of the adjacent upper skirt plates is ensured. In the T-shaped structure, the short overlapping edge 6 is formed and then bonded, the forming width and the thickness can be adjusted in time according to the assembling effect, and the process complexity of the integral forming of the short overlapping edge 6 is also avoided. The upper skirt plate lap joint structure adopting the structure can meet the requirements of rail transit train attractiveness and assembly convenience.
Drawings
FIG. 1 is a schematic view of the overlapping of two adjacent upper skirts
FIG. 2 is a schematic view of the position of the long overlapping edge 5 of the upper skirt board
FIG. 3 is a schematic view showing the position structure of the short overlapping edge 6 of the upper apron board
FIG. 4 is a schematic view of a side face butt joint structure of two upper skirting boards
Detailed Description
The technical solution of the present invention will be further described in detail with reference to the accompanying drawings and examples:
referring to the attached drawings 1-4, taking the design of the lap joint structure at the side joint of the upper skirt plate of a composite material of a certain railway vehicle as an example, each carriage is formed by connecting a plurality of upper skirt plates, and the gap at the joint is required to be light-tight. Therefore, in the light-tight lap joint structure of the composite material upper skirt plate of the railway vehicle, the two adjacent upper skirt plates I1 and II 2 are butted by the vertical edge I3 and the vertical edge II 4 of the side surface, the bottom outside the vertical edge I3 and the edge of the external view surface of the upper skirt plate I1 are provided with a long lap joint edge 5 with the width W1Is 6mm, thickness H1Is 12mm, the long lapThe connecting edge 5 and the vertical edge I3 form an L-shaped structure, a short connecting edge 6 with a width W is arranged on the outer side surface of the vertical edge II 4 along the middle position2Is 5.9mm, and has a thickness H212mm, the upper skirt plate II 2 and the short overlapping edge 6 are respectively molded and then secondarily bonded, and the short overlapping edge 6 and the outer surface of the vertical edge II 4 form a T-shaped structure.
In this embodiment, the short overlapping edge 6 is equally spaced from the bottom edge of the stile II 4.
In the embodiment, during assembly, a gap is reserved between the end face of the long overlapping edge 5 and the vertical edge II 4 of the upper apron plate II 2, a gap is reserved between the short overlapping edge 6 and the vertical edge I3 of the apron plate I1, and the gaps at the two positions are larger than 1 mm.
In this embodiment, the width of the overlapping portion of the projections of the long and short overlapping sides 5, 6 in the thickness direction is set to the shielding width W3The shielding width W3Is 6 mm.
In this embodiment, the distance between the upper end surface of the long overlap 5 and the lower end surface of the short overlap 6 is 10mm, the round corners of the visible surface edges of the long overlap 5, the short overlap 6 and the upper skirt are R5mm, and each overlap can be properly staggered in the car assembly length direction.

Claims (4)

1. The utility model provides a rail vehicle combined material goes up adiactinic overlap joint structure of apron, two adjacent go up apron I (1), go up apron II (2) with the stile I (3), the stile II (4) butt joint of side, its characterized in that: the bottom outside the vertical edge I (3) and the edge of the outer view surface of the upper skirt plate I (1) are provided with a long overlapping edge (5), the long overlapping edge (5) and the vertical edge I (3) form an L-shaped structure, a short overlapping edge (6) is arranged on the outer side surface of the vertical edge II (4) along the middle position, the short overlapping edge (6) and the outer surface of the vertical edge II (4) form a T-shaped structure, and the width of the long overlapping edge (5) is W1The width of the short overlapping edge (6) is W2The two satisfy the following relational expression: w is not less than 2mm2≤W1Not more than 20mm, and the width of the overlapping part of the projection of the long overlapping edge (5) and the short overlapping edge (6) in the thickness direction is set as the shielding width W3The shielding width W3Greater than 3 mm;
during assembly, a gap is reserved between the end face of the long overlapping edge (5) and the vertical edge II (4) of the upper skirt plate II (2), a gap is reserved between the short overlapping edge (6) and the vertical edge I (3) of the upper skirt plate I (1), and the gaps at the two positions are larger than 1 mm; the distance between the upper end surface of the long overlapping edge (5) and the lower end surface of the short overlapping edge (6) is more than 5mm, and the distance and the thickness H of the long overlapping edge (5)1The thickness H of the short overlapping edge (6)2The sum of the height of the vertical edges of the upper apron board and the height of the vertical edges of the lower apron board are not more than the height of the vertical edges of the upper apron board.
2. The railway vehicle composite upper skirt light-tight lap joint construction of claim 1, wherein: the distance between the short lap joint edge (6) and the bottom edge of the vertical edge II (4) is equal.
3. The railway vehicle composite upper skirt light-tight lap joint construction of claim 1, wherein: the shielding width W3Is 6 mm.
4. The railway vehicle composite upper skirt light-tight lap joint construction of claim 1, wherein: the width W of the long overlapping edge (5)1Is 6mm, thickness H1Is 12mm, the width W of the short overlapping edge (6)2Is 5.9mm, and has a thickness H2Is 12 mm.
CN201910869829.8A 2019-09-12 2019-09-12 Light-tight lap joint structure of rail vehicle combined material upper skirt board Active CN110641490B (en)

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CN201910869829.8A CN110641490B (en) 2019-09-12 2019-09-12 Light-tight lap joint structure of rail vehicle combined material upper skirt board

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Application Number Priority Date Filing Date Title
CN201910869829.8A CN110641490B (en) 2019-09-12 2019-09-12 Light-tight lap joint structure of rail vehicle combined material upper skirt board

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CN110641490B true CN110641490B (en) 2021-02-09

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Family Cites Families (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60231574A (en) * 1984-04-27 1985-11-18 Kawasaki Steel Corp Welding procedure of steel material with high quality, high toughness and high efficiency
CN2422443Y (en) * 2000-04-26 2001-03-07 丽方企业股份有限公司 Circular arch type window-shades capable of complete shading
CN201896567U (en) * 2010-09-02 2011-07-13 广州丰鼎五金制品有限公司 Lighttight movable louver and blade sectional material thereof
CN102285499A (en) * 2011-08-19 2011-12-21 宜兴市瑞诚科技有限公司 Method for preparing assembled large glass-fiber reinforced plastic (GFRP) storage tank
CN103171660A (en) * 2011-12-22 2013-06-26 肖会宇 Motorcycle license-plate lamp
CN202879615U (en) * 2012-10-20 2013-04-17 厦门金龙汽车车身有限公司 Front and rear overlap joint welding type light bus side body
CN205118531U (en) * 2015-11-27 2016-03-30 浙江亚厦装饰股份有限公司 Enhancement mode is board flange tuber pipe altogether
JP2017114594A (en) * 2015-12-22 2017-06-29 株式会社日立製作所 Passenger conveyor
CN107503489B (en) * 2017-07-14 2019-05-14 中国航空规划设计研究总院有限公司 A method of polyurethane thermal insulation board is connected with welding manner

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