CN110635338A - Automatic sleeve pipe equipment of LED lamp - Google Patents

Abstract

The invention discloses automatic LED lamp sleeving equipment which comprises a lamp clamping and wire arranging mechanism, a lamp holding and wire cutting mechanism and a primary sleeving mechanism, wherein the lamp clamping and wire arranging mechanism, the lamp holding and wire cutting mechanism and the primary sleeving mechanism are connected with a main controller of the automatic sleeving equipment. The lamp clamping and wire arranging mechanism is used for arranging wires before sleeving the tubes, and the two electrodes of the bulb shell of the bulb can be arranged to be straight and the positions of the wires can be positioned through the specially-made wire arranging clamp. The lamp holding and wire cutting mechanism is used for performing wire cutting treatment before sleeving, so that the consistency of the lengths of the two-pole lead wires is ensured, and the sleeving tool can be more easily and accurately sleeved in the two-pole lead wires; the primary bushing mechanism comprises the fixing of an insulating coil, the automatic wire feeding assembly, the wire cutting tool and the cooperation of four stations of the wire centering assembly. The secondary sleeve mechanism solves the problem that the two-stage lead of the bulb shell is easy to bend and the insulating sleeve does not fall into the two leads completely, so that the insulating tube is ensured to fall into the two-stage lead of the bulb shell completely, the processing difficulty of the next procedure is reduced, the labor is effectively saved, and the production efficiency is improved.

Description

Automatic sleeve pipe equipment of LED lamp

Technical Field

The invention belongs to the technical field of lamp illumination production, and particularly relates to automatic sleeving equipment for an LED lamp.

Background

In the existing bulb assembling production process, the procedure of sleeving the insulating sleeves on the leads of the two poles of the bulb shell mainly comprises manual sleeving of workers, so that the mode is low in production efficiency, a large amount of labor cost is consumed in the manual feeding production process, and the problem of high production cost is caused.

Meanwhile, the processing difficulty of the next procedure is directly influenced by the alignment of the leads of the two poles of the bulb shell, so that the quality of finished products after manual sheathing operation is required to be further improved, and the greater difficulty is brought to the manual sheathing operation.

Disclosure of Invention

In order to solve the problems in the prior art, the invention provides automatic sleeving equipment for an LED lamp. The automatic sleeving equipment enables the insulating sleeves to be automatically and orderly sleeved on the two-pole lead of the bulb shell, ensures the two-pole lead of the bulb shell to be neat, reduces the processing difficulty of the next procedure, effectively saves labor and improves the production efficiency.

In order to achieve the purpose, the invention adopts the following technical scheme:

an automatic LED lamp sleeving device comprises a lamp clamping and wire arranging mechanism, a lamp holding and wire cutting mechanism and a primary sleeving mechanism, wherein the lamp clamping and wire arranging mechanism, the lamp holding and wire cutting mechanism and the primary sleeving mechanism are connected with a main controller of the automatic sleeving device; wherein the content of the first and second substances,

the lamp clamping and wire arranging mechanism comprises a first station bulb positioning assembly, a wire clamping assembly and a wire arranging assembly; the first station bulb positioning assembly comprises a left lamp holding cylinder and a right lamp holding cylinder which are connected with the automatic sleeve equipment main controller, and the left lamp holding cylinder and the right lamp holding cylinder correspondingly drive a left bulb positioning tool and a right bulb positioning tool to be provided with notches matched with the shapes of bulb holders; the wire clamping assembly comprises a Y-shaped pneumatic clamp connected with a main controller of the automatic sleeving equipment, and the Y-shaped pneumatic clamp comprises a front clamp light wire arranging hand and a rear clamp light wire arranging hand; the wire arranging assembly comprises a first wire arranging cylinder, a second wire arranging cylinder and a large-opening mechanical clamp, wherein the first wire arranging cylinder, the second wire arranging cylinder and the large-opening mechanical clamp are connected with a main controller of the automatic casing equipment;

the lamp holding and trimming mechanism comprises a wire cutting cylinder, a wire holding and trimming cylinder, a wire pneumatic scissors and a wire cutting and trimming lamp clamp, wherein the wire cutting cylinder is connected with a main controller of the automatic sleeving equipment;

the primary bushing mechanism comprises an automatic wire feeding assembly and an insulation management wire assembly; the automatic wire feeding assembly comprises a first wire feeding cylinder, a second wire feeding cylinder, a third wire feeding cylinder and a fourth wire feeding cylinder which are connected with a main controller of the automatic sleeving equipment, and further comprises a first sleeving guide block and a second sleeving guide block positioned below the first sleeving guide block; the first sleeve guide block is provided with an upper guide hole and a side through hole communicated with the upper guide hole; the first wire feeding cylinder drives an insulating wire positioning thimble device, and a positioning thimble arranged on the insulating wire positioning thimble device is arranged corresponding to the side through hole; the second sleeve guide block is of an opening-closing structure consisting of a left sleeve guide block and a right sleeve guide block, and the opening-closing state of the left sleeve guide block and the right sleeve guide block is controlled by a third wire feeding cylinder; a lower guide hole is formed on the second sleeve guide block in the closed state of the left sleeve guide block and the right sleeve guide block corresponding to the upper guide hole; the insulation wire penetrates through the upper guide hole and the lower guide hole from top to bottom; the second wire feeding cylinder, the first wire feeding cylinder, the insulated wire positioning thimble device and the first sleeve guide block are all fixedly arranged on the first automatic wire feeding bottom plate; the second wire feeding cylinder drives the first automatic wire feeding bottom plate; the fourth wire feeding cylinder, the third wire feeding cylinder and the second sleeve guide block are fixedly arranged on the second automatic wire feeding bottom plate, and the fourth wire feeding cylinder drives the second automatic wire feeding bottom plate to move downwards; the insulated management wire assembly comprises a first wire shearing cylinder, a second wire shearing cylinder, an insulated wire pneumatic shear, an insulated wire shearing upper positioning clamp and an insulated wire shearing lower positioning clamp, wherein the first wire shearing cylinder and the second wire shearing cylinder are connected with a main controller of the automatic casing equipment; the first wire shearing cylinder drives the pneumatic shearing of the insulated wire), and the second wire shearing cylinder simultaneously drives the upper insulated wire shearing positioning clamp and the lower insulated wire shearing positioning clamp.

The automatic sleeve pipe equipment of the LED lamp further comprises a secondary sleeve pipe mechanism, the secondary sleeve pipe mechanism comprises a secondary sleeve pipe first cylinder, a secondary sleeve pipe second cylinder, a sleeve pipe parallel clamp and a secondary sleeve pipe positioning clamp, the secondary sleeve pipe first cylinder is connected with a main controller of the automatic sleeve pipe equipment, the secondary sleeve pipe second cylinder drives the sleeve pipe parallel clamp to horizontally stretch, and the secondary sleeve pipe first cylinder drives the sleeve pipe parallel clamp to vertically lift.

The technical scheme provided by the invention has the following beneficial effects:

firstly, clamping a lamp wire arranging station, performing wire arranging treatment before sleeving, positioning the position of a lead while arranging the two-pole lead of a bulb shell to be straight through a special wire arranging clamp, and sleeving the two-pole lead into an insulating tube more easily in a primary sleeving station;

secondly, holding a lamp trimming station, performing trimming processing before sleeving the tube, ensuring the consistency of the lengths of the leads of the two poles, and more easily and accurately sleeving the tube sleeving tool in the leads of the two poles;

thirdly, a sleeve pipe station is arranged at one time, and the station comprises the cooperation of four stations of fixing of an insulating coil, an automatic wire feeding assembly, a wire cutting tool and a wire centering assembly. When the bulb shell tool moves to the primary sleeve station, the cut insulating coil is pressed downwards to be sleeved on the two-pole lead of the bulb shell, the insulating coil is sleeved on the two-pole lead, and the action of one sleeve is finished;

fourthly, the secondary sleeving station solves the problem that the two-stage conducting wires of the bulb shell are easy to bend, and the insulating sleeve does not completely fall into the two conducting wires after the primary sleeving.

The automatic LED lamp bushing equipment is provided with the process flow for completing the bushing of the insulating tube in the four stations, and comprises a lamp clamping and wire arranging station → a lamp holding and wire cutting station → a primary bushing station → a secondary bushing station. The equipment can greatly improve the production efficiency, 3-4 persons are needed for penetrating the insulating sleeve in the original production process, and only one person is needed to finish the process after the equipment is used. The average casing efficiency was 1200 per hour.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:

FIG. 1 is a schematic perspective view of a lamp clamping and wire arranging mechanism according to the present invention;

FIG. 2A is a schematic perspective view of a Y-shaped pneumatic clamp of the wire clamping and arranging mechanism of the invention;

FIG. 2B is a schematic top view of the Y-shaped pneumatic clamp of the wire clamping and arranging mechanism of the present invention;

FIG. 2C is a schematic side view of the Y-shaped pneumatic clamp of the wire clamping and arranging mechanism of the present invention;

FIG. 3A is a schematic perspective view of a mechanical large-opening clamp of the wire-arranging mechanism of the lamp clamp of the present invention;

FIG. 3B is a schematic top view of the large mechanical clamp of the wire clamping and arranging mechanism of the present invention;

FIG. 3C is a side view of the mechanical clamp of the wire arranging mechanism of the present invention;

FIG. 4 is a schematic perspective view of a lamp holding and trimming mechanism according to the present invention;

FIG. 5A is a first perspective view of the primary mechanism of the present invention;

FIG. 5B is a schematic perspective view of the primary sleeving mechanism of the present invention;

FIG. 6A is a schematic top view of a first cannula guide block of the primary cannula mechanism of the present invention;

FIG. 6B is a schematic cross-sectional view A-A of FIG. 6A;

fig. 7 is a schematic sectional view of the second cannula guide block of the primary cannula mechanism of the present invention.

FIG. 8A is a schematic top view of a left and right shaping pin in a second casing guide block according to the present invention;

FIG. 8B is a schematic cross-sectional view B-B of FIG. 8A;

FIG. 9A is a schematic front view of a left and right shaping pin of a second casing guide block according to the present invention;

FIG. 9B is a schematic cross-sectional view of C-C of FIG. 9A;

FIG. 10 is a schematic perspective view of the insulated conductor assembly of the present invention;

fig. 11 is a schematic perspective view of the secondary pipe sleeving mechanism of the present invention.

FIG. 12 is a first schematic perspective view of an automatic sleeving apparatus for LED lamps according to the present invention;

FIG. 13 is an enlarged view of a portion of FIG. 12;

FIG. 14 is a schematic perspective view of an LED lamp automatic sleeving apparatus according to the present invention;

fig. 15 is an enlarged view of a portion of the structure of fig. 14.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention clearer and clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

In the claims, the specification and the drawings of the present invention, unless otherwise expressly limited, the terms "first", "second" or "third", etc. are used for distinguishing between different items and not for describing a particular sequence.

In the claims, the specification and the drawings of the present invention, unless otherwise expressly limited, all directional or positional relationships indicated by the terms "center," "lateral," "longitudinal," "horizontal," "vertical," "top," "bottom," "inner," "outer," "upper," "lower," "front," "rear," "left," "right," "clockwise," "counterclockwise," and the like are based on the directional or positional relationships indicated in the drawings and are used for convenience in describing the present invention and for simplicity in description, but do not indicate or imply that the device or element so indicated must have a particular orientation or be constructed and operated in a particular orientation, and therefore should not be construed as limiting the scope of the present invention.

In the claims, the description and the drawings of the present application, unless otherwise expressly limited, the terms "fixedly connected" or "fixedly connected" should be interpreted broadly, that is, any connection between the two that does not have a relative rotational or translational relationship, that is, non-detachably fixed, integrally connected, and fixedly connected by other devices or elements.

In the claims, the specification and the drawings of the present invention, the terms "including", "having" and their variants, if used, are intended to be inclusive and not limiting.

The automatic sleeving apparatus for LED lamps according to the present invention will now be described with reference to fig. 12 to 15. The equipment comprises a lamp clamping and wire arranging mechanism 100, a lamp holding and wire cutting mechanism 200, a primary sleeve mechanism 300 and a secondary sleeve mechanism 400 which are connected with a main controller of the automatic sleeve equipment, so that the straight arranging and positioning of two-pole wires of a bulb shell, the wire cutting treatment before sleeve, the primary sleeve action and the secondary sleeve action are sequentially completed, and the insulating tube 500 is ensured to completely fall into the two-pole wires 700 of the bulb shell 600.

The clip light wire management mechanism 100 of the present invention, as shown in fig. 1 to 3C, includes a first station bulb positioning assembly, a wire clip assembly and a wire management assembly.

The first station bulb positioning assembly comprises a left lamp holding cylinder 110 and a right lamp holding cylinder 110 which are connected with an automatic sleeve equipment main controller, the left lamp holding cylinder 110 and the right lamp holding cylinder 110 correspondingly drive a left bulb positioning tool 120 and a right bulb positioning tool 120, 130 are provided with notches 140 matched with the shapes of bulb lamp heads, and the lamp heads of the bulbs are just clamped when the left lamp holding cylinder 110 and the right lamp holding cylinder 110 drive the left bulb positioning tool 120 and the right bulb positioning tool 130 to be closed.

The wire clamping assembly comprises a Y-shaped pneumatic clamp 150 connected with a main controller of the automatic sleeving equipment, the Y-shaped pneumatic clamp 150 comprises a front clamping light wire management hand grip 151 and a rear clamping light wire management hand grip 152, the front clamping light wire management hand grip 151 and the rear clamping light wire management hand grip 152 are provided with a front row of teeth 153 and a rear row of teeth 153 which are correspondingly meshed, the front row of teeth 153 and the rear row of teeth 153 are provided with a left triangular lower positioning groove 154 and a right triangular lower positioning groove 154, so that when the front clamping light wire management hand grip 151 and the rear clamping light wire management hand grip 152 are closed, two-pole wires are respectively clamped at the groove top 1541 of the left triangular lower positioning. The opening angle of the lower positioning groove 154 of the left triangle and the right triangle is 70-80 degrees, and the best angle is 78 degrees. The opening angle of the lower positioning groove 154 of the left and right triangles is large enough to make the two-pole wires enter the lower positioning groove 154 of the left and right triangles more easily.

In the embodiment, the front and rear lower teeth 153 are formed by integrating a plurality of layers of tooth-arrangement units, and the front and rear lower teeth 153 are formed by integrating three layers of lower tooth-arrangement units 1531 arranged at intervals to form a multi-layer laminated structure with the thickness of 7-8mm, so that the two-pole lead is stressed more uniformly and fixed more firmly.

The wire arranging assembly comprises a first wire arranging cylinder 160 and a second wire arranging cylinder 180 which are connected with the automatic casing equipment main controller, the two wire arranging cylinders 180 drive the large-opening mechanical clamp 170 to open and close, and the first wire arranging cylinder 160 moves up and down to drive the large-opening mechanical clamp 170 to move up and down. The large-opening mechanical clamp 170 is connected with an automatic casing equipment main controller and comprises front and rear clamp light wire arranging clamps 171 and 172, the front and rear clamp light wire arranging clamps 171 and 172 are provided with front and rear upper rows of teeth 173 which are correspondingly engaged, the front and rear upper rows of teeth 173 are provided with left and right triangular upper positioning grooves 174, so that when the front and rear clamp light wire arranging clamps 171 and 172 are closed, two polar wires are respectively limited at the groove top tips of the left and right triangular upper positioning grooves 174. And the top 1541 of the left and right triangular lower positioning grooves 154 and the top 1741 of the left and right triangular upper positioning grooves 174 are correspondingly arranged, so that when the front and rear lamp wire clamping hand grips 151 and 152 and the front and rear lamp wire clamping clamps 171 and 172 are closed simultaneously, the front and rear lamp wire clamping clamps 171 and 172 straighten two stages of wires upwards.

In the present embodiment, the front and rear upper row teeth 173 are formed by integrating a plurality of layers of row teeth units, and the front and rear upper row teeth 173 are formed by integrating three layers of upper row teeth units 1731 arranged at intervals to form a multilayer laminated structure with a thickness of 7-8mm, so that the wire with two poles is not broken due to excessive force during the straightening of the wire with two poles.

The multilayer laminated structure of the front and rear lower row teeth 153 and the front and rear upper row teeth 173 can fix the two-pole lead more firmly, and simultaneously prevent the two-pole lead from being broken due to excessive straightening force when the two-pole lead is straightened.

When the automatic sleeving machine works, bulb shells to be processed are arranged on a transmission belt of a production line one by one, and when a sensor on the production line detects that the bulb shells reach a lamp clamping and wire arranging station under the control of an automatic sleeving equipment main controller, firstly, a left lamp holding cylinder 110 and a right lamp holding cylinder 110 of a first station bulb positioning assembly drive a left bulb positioning tool 120 and a right bulb positioning tool 130 to clamp and position the bulbs moving to the station; then, the Y-shaped pneumatic clamp 150 drives the front and rear clamp light wire management handgrips 151 and 152 to be closed, and clamps the two poles of conducting wires on the bulb shell of the bulb so as not to run; next, the first wire arranging cylinder 160 drives the large mechanical clamp 170 to press down, the front and rear clamp wire arranging clamps 171 and 172 of the large mechanical clamp 170 are closed to clamp the two-pole wires on the bulb shell, and the first wire arranging cylinder 160 pulls up the large mechanical clamp 170 to complete the wire straightening and arranging actions of the two-pole wires on the bulb shell.

As shown in fig. 4, the lamp holding and trimming mechanism 200 of the present invention includes a wire holding and trimming cylinder 210 connected to the main controller of the automatic casing equipment, a wire holding and trimming cylinder 230, a wire pneumatic scissors 220, and a wire holding and trimming clamp 240. The wire trimming cylinder 210 drives the wire pneumatic scissors 220, the wire lamp holding cylinder 230 drives the wire trimming lamp holding clamp 240, and the wire lamp holding clamp 240 is a pneumatic Y-shaped clamp. When the bulb shell which is finished by the wire arrangement of the lamp clamping and wire arranging station reaches the lamp holding and wire cutting station, the lengths of the two wires are different when the two-stage wires of the bulb shell are manufactured, and in order that the phenomenon that the two wires bend and run away during subsequent insulation tube sleeving does not occur, the two wires need to be trimmed in the same length. Specifically, when the bulb shell reaches the lamp holding and trimming station, the lamp holding and trimming cylinder 230 drives a wire holding and trimming clamp 240 to clamp the bulb shell, at this time, the wire holding and trimming cylinder 210 drives the open-state wire pneumatic scissors 220 to extend, and then the wire pneumatic scissors 220 are closed, so that after the two-pole wires are trimmed at the same length, the wire holding and trimming cylinder 210 drives the closed wire pneumatic scissors 220 to return, the wire holding and trimming clamp 240 is opened to return, and the wire trimming action of the two-pole wires is completed.

The primary sleeving mechanism 300 of the present invention, as shown in fig. 5A and 9B, includes an automatic wire feed assembly and an insulated wire management assembly, which is located below the automatic wire feed assembly.

The automatic wire feeding assembly comprises a first wire feeding cylinder 310, a second wire feeding cylinder 350, a third wire feeding cylinder 370 and a fourth wire feeding cylinder 380 which are connected with a main controller of the automatic casing device.

Also included is a first cannula guide block 330 and a second cannula guide block 360 located below the first cannula guide block 330. The first sleeve guide block 330 is provided with an upper guide hole 332, and a side through hole 331 communicating with the upper guide hole 332, and the upper guide hole 332 has a downwardly extending tubular shape. The insulated wire passes through the upper guide hole 332 and extends out of the upper guide hole 332. The second sleeve guide block 360 is an open-close structure composed of left and right sleeve guide blocks 360A, 360B, and the open-close state of the left and right sleeve guide blocks 360A, 360B of the second sleeve guide block 360 is controlled by a third wire feeding cylinder 370. The second sleeve guide 360 in the closed state of the left and right sleeve guide 360A and 360B has a lower guide hole 361 formed corresponding to the upper guide hole 332. And left and right shaping through holes 362A, 362B communicated with the lower guide hole 361 are correspondingly arranged on the left and right sleeve guide blocks 360A, 360B of the second sleeve guide block 360, left and right shaping thimbles 363A, 363B are arranged in the left and right shaping through holes 362A, 362B in a penetrating manner, and the insulation wire is just matched in the gap between the left and right shaping thimbles 363A, 363B, so as to solve the problem that the insulation wire is clamped in the lower guide hole 361 due to deformation after being cut.

In this embodiment, the device further includes an insulating wire guide block 340, wherein the insulating wire guide block 340 is provided with a guide hole 341, and the guide hole 341, the upper guide hole 332, and the lower guide hole 361 are sequentially arranged from top to bottom, so that the insulating wire vertically penetrates through the guide hole 341, the upper guide hole 332, and the lower guide hole 361 from top to bottom in sequence.

The first wire feeding cylinder 310 drives an insulating wire positioning thimble device 320, and a positioning thimble 321 provided in the insulating wire positioning thimble device 320 is disposed corresponding to the side through hole 331 of the first sleeve guide block 330.

The second wire feeding cylinder 350, the first wire feeding cylinder 310, the insulated wire positioning thimble device 320 and the first sleeve guide block 330 are all fixedly mounted on the first automatic wire feeding base plate 300A. When the first wire feeding cylinder 310 drives the positioning thimble 321 of the insulating wire positioning thimble device 320 to be inserted into the side through hole 331 of the first sleeve guide block 330 to prop against the insulating wire in the upper guide hole 332, the second wire feeding cylinder 350 pulls down the first automatic wire feeding base plate 300A, and at this time, the second sleeve guide block 360 is in a closed state, and the insulating wire pressed against by the positioning thimble 321 is inserted into the lower guide hole 361 of the second sleeve guide block 360.

The fourth wire feeding cylinder 380, the third wire feeding cylinder 370, the second sleeve guide block 360, and the left and right shaping thimbles 363A and 363B are all fixedly mounted on the second automatic wire feeding base plate 300B, and the fourth wire feeding cylinder 380 drives the second automatic wire feeding base plate 300B to move downwards.

According to the invention, the first automatic wire feeding bottom plate 300A and the second automatic wire feeding bottom plate 300B both move along the slide rails, so that the operation is more stable and accurate.

The insulated managing wire assembly as shown in fig. 10 includes an insulated wire cutting apparatus 390, the insulated wire cutting apparatus 390 including a first wire trimming cylinder 391, a second wire trimming cylinder 392, insulated wire pneumatic scissors 393, an insulated wire trimming upper positioning clamp 394 and an insulated wire trimming lower positioning clamp 395 that are connected to an automatic bushing apparatus master. The first wire trimming cylinder 391 drives the insulated wire pneumatic scissors 393, and the second wire trimming cylinder 392 simultaneously drives the insulated wire trimming upper positioning clamp 394 and the insulated wire trimming lower positioning clamp 395.

When the bulb shell reaches the primary bushing station, the second trimming cylinder 392 pushes the upper insulated wire trimming positioning clamp 394 and the lower insulated wire trimming positioning clamp 395 which are in an open state to extend out, after the bulb shell is in place, the lower insulated wire trimming positioning clamp 395 closes and clamps the bulb part position of the bulb shell, and the upper insulated wire trimming positioning clamp 394 closes and clamps the two-pole lead of the bulb shell so as to position the bulb shell and the two-pole lead simultaneously, thereby facilitating the bushing action of the automatic wire feeding assembly. At this time, the first wire shearing cylinder 391 pushes the open-state pneumatic insulated wire scissors 393 to extend out to the gap between the first sleeve guide block 330 and the second sleeve guide block 360 to shear the insulated wire 800 between the first sleeve guide block 330 and the second sleeve guide block 360, then, the fourth wire feeding cylinder 380 drives the second automatic wire feeding bottom plate 300B to move down, so that the insulated wire inserted into the lower guide hole 361 of the second sleeve guide block 360 penetrates into the two-pole wires of the positioned bulb shell, and then, the second sleeve guide block 360 is opened and retracted to sleeve the insulated wire on the two-pole wires, the first wire shearing cylinder 391 drives the pneumatic insulated wire scissors 393 to retract, and the upper insulated wire shearing positioning clamp 394 and the lower insulated wire shearing positioning clamp 395 are opened and retracted to complete the sleeve action on the two-pole wires.

Because the inner hole of the insulating tube 800 is narrow, after passing through a sleeve station, part of the insulating tube 800 can be clamped in the middle of the two-pole lead wire and cannot completely penetrate through the bottom of the two-pole lead wire. Therefore, the automatic sleeving device for the LED lamp of the present invention further comprises a secondary sleeving mechanism 400, as shown in fig. 11, wherein the secondary sleeving mechanism 400 comprises a secondary sleeving first cylinder 410 connected to the main controller of the automatic sleeving device, a secondary sleeving second cylinder 440, and a secondary sleeving positioning clamp 430. When the bulb shell reaches the secondary sleeve station, the secondary sleeve second air cylinder 440 drives the secondary sleeve positioning clamp 430 in an open state to extend out so as to close and clamp the lamp holder part of the bulb shell; at this time, the first secondary sleeve cylinder 410 drives the open-state sleeve parallel clamp 420 to push forward, after the sleeve parallel clamp 420 is in place, the sleeve parallel clamp 420 is closed to clamp the insulating tube 800 which does not penetrate through the bottoms of the two-pole leads, then the first secondary sleeve cylinder 410 drives the sleeve parallel clamp 420 to press down, and simultaneously drives the insulating tube 800 to press down, so that after the insulating tube completely falls into the bottoms of the two-pole leads, the sleeve parallel clamp 420 is opened, the first secondary sleeve cylinder 410 and the second secondary sleeve cylinder 440 drive the sleeve parallel clamp 420 to retract, and secondary sleeve operation is completed.

While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (5)

1. An automatic LED lamp sleeving device is characterized by comprising a lamp clamping and wire arranging mechanism (100), a lamp holding and wire cutting mechanism (200) and a primary sleeving mechanism (300), wherein the lamp clamping and wire arranging mechanism is connected with a main controller of the automatic sleeving device; wherein the content of the first and second substances,

the lamp clamping and wire arranging mechanism (100) comprises a first station bulb positioning assembly, a wire clamping assembly and a wire arranging assembly; the first station bulb positioning assembly comprises a left lamp holding cylinder and a right lamp holding cylinder (110) which are connected with an automatic sleeve equipment main controller, and the left lamp holding cylinder and the right lamp holding cylinder (110) correspondingly drive left and right bulb positioning tools (120, 130) to be provided with notches (140) matched with the shapes of bulb holders; the wire clamping assembly comprises a Y-shaped pneumatic clamp (150) connected with a main controller of the automatic sleeving equipment, and the Y-shaped pneumatic clamp (150) comprises a front clamp light wire arranging hand grip (151) and a rear clamp light wire arranging hand grip (152); the wire arranging assembly comprises a first wire arranging cylinder (160), a second wire arranging cylinder (180) and a large-opening mechanical clamp (170), wherein the first wire arranging cylinder (160), the second wire arranging cylinder (180) and the large-opening mechanical clamp (170) are connected with an automatic casing equipment main controller, the two wire arranging cylinders (180) drive the large-opening mechanical clamp (170) to be opened and closed, and the first wire arranging cylinder (160) moves up and down to drive the large-opening mechanical clamp (170) to move up and down;

the lamp holding and trimming mechanism (200) comprises a wire cutting cylinder (210) connected with a main controller of the automatic casing equipment, a wire holding and trimming cylinder (230), a wire pneumatic scissors (220) and a wire cutting and trimming lamp holding clamp (240), wherein the wire cutting cylinder (210) drives the wire pneumatic scissors (220), and the wire holding and trimming cylinder (230) drives the wire cutting and trimming lamp holding clamp (240);

a primary sleeving mechanism (300) comprising an automatic wire feeding assembly and an insulation management wire assembly; the automatic wire feeding assembly comprises a first wire feeding cylinder (310), a second wire feeding cylinder (350), a third wire feeding cylinder (370) and a fourth wire feeding cylinder (380) which are connected with a main controller of the automatic sleeving equipment, and further comprises a first sleeving guide block (330) and a second sleeving guide block (360) which is positioned below the first sleeving guide block (330); the first sleeve guide block (330) is provided with an upper guide hole (332) and a side through hole (331) communicated with the upper guide hole (332); the first wire feeding cylinder (310) drives an insulating wire positioning thimble device (320), and a positioning thimble (321) arranged on the insulating wire positioning thimble device (320) is arranged corresponding to the side through hole (331); the second sleeve guide block (360) is of an opening and closing structure consisting of a left sleeve guide block (360A) and a right sleeve guide block (360B), and the opening and closing states of the left sleeve guide block (360A) and the right sleeve guide block (360B) are controlled by a third wire feeding cylinder (370); a lower guide hole (361) is formed in the second sleeve guide block (360) in the closed state of the left and right sleeve guide blocks (360A, 360B) corresponding to the upper guide hole (332); the insulation wire penetrates through the upper guide hole (332) and the lower guide hole (361) from top to bottom; the second wire feeding cylinder (350), the first wire feeding cylinder (310), the insulated wire positioning thimble device (320) and the first sleeve guide block (330) are fixedly arranged on the first automatic wire feeding bottom plate (300A); the second wire feeding cylinder (350) drives the first automatic wire feeding bottom plate (300A); the fourth wire feeding cylinder (380), the third wire feeding cylinder (370) and the second sleeve guide block (360) are fixedly arranged on the second automatic wire feeding bottom plate (300B), and the fourth wire feeding cylinder (380) drives the second automatic wire feeding bottom plate (300B) to move downwards; the insulated management wire assembly comprises a first wire shearing cylinder (391), a second wire shearing cylinder (392), an insulated wire pneumatic scissors (393), an insulated wire shearing upper positioning clamp (394) and an insulated wire shearing lower positioning clamp (395) which are connected with an automatic casing device main controller; the first wire shearing cylinder (391) drives the insulated wire pneumatic scissors (393), and the second wire shearing cylinder (392) drives the insulated wire shearing upper positioning clamp (394) and the insulated wire shearing lower positioning clamp (395) simultaneously.

2. The automatic sleeving device for the LED lamp according to claim 1, further comprising a secondary sleeving mechanism (400), wherein the secondary sleeving mechanism (400) comprises a secondary sleeving first cylinder (410) connected with a main controller of the automatic sleeving device, a secondary sleeving second cylinder (440), a sleeving parallel clamp (420) and a secondary sleeving positioning clamp (430), the secondary sleeving second cylinder (440) drives the sleeving parallel clamp (420) to horizontally extend and retract, and the secondary sleeving first cylinder (410) drives the sleeving parallel clamp (420) to vertically lift.

3. The automatic sleeving device for the LED lamp as claimed in claim 1 or 2, wherein the front and rear lamp clamping wire arranging handgrips (151, 152) are provided with front and rear lower rows of teeth (153) which are correspondingly engaged, and the front and rear lower rows of teeth (153) are integrally formed by a plurality of layers of tooth arranging units; the front and rear lamp wire clamping clamps (171, 172) are provided with front and rear upper rows of teeth (173) which are correspondingly engaged, and the front and rear upper rows of teeth (173) are integrally formed by a plurality of layers of tooth arrangement units.

4. The automatic sleeving equipment for the LED lamp according to claim 1 or 2, wherein the left and right sleeving guide blocks (360A, 360B) of the second sleeving guide block (360) are correspondingly provided with left and right shaping through holes (362A, 362B) communicated with the lower guide hole (361), left and right shaping thimbles (363A, 363B) are arranged in the left and right shaping through holes (362A, 362B) in a penetrating manner, and the insulating wire is just matched in gaps of the left and right shaping thimbles (363A, 363B).

5. The automatic sleeving device for the LED lamp according to claim 1 or 2, wherein the first automatic wire feeding base plate (300A) and the second automatic wire feeding base plate (300B) move along the sliding rail.

Images