CN110631368B - Tire schizolysis pottery sintering all-in-one - Google Patents

Tire schizolysis pottery sintering all-in-one Download PDF

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Publication number
CN110631368B
CN110631368B CN201910888973.6A CN201910888973A CN110631368B CN 110631368 B CN110631368 B CN 110631368B CN 201910888973 A CN201910888973 A CN 201910888973A CN 110631368 B CN110631368 B CN 110631368B
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China
Prior art keywords
cavity
ceramic
sintering
heavy oil
oil gas
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CN201910888973.6A
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CN110631368A (en
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陈爱娟
戈建国
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Chongqing Yubi Ceramics Co ltd
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Guangzhou Tebei Technology Information Co ltd
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Priority to CN201910888973.6A priority Critical patent/CN110631368B/en
Priority to CN202011464884.8A priority patent/CN112665389A/en
Publication of CN110631368A publication Critical patent/CN110631368A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B17/00Furnaces of a kind not covered by any preceding group
    • F27B17/0016Chamber type furnaces
    • F27B17/0041Chamber type furnaces specially adapted for burning bricks or pottery
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D15/00Handling or treating discharged material; Supports or receiving chambers therefor
    • F27D15/02Cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2003/00Type of treatment of the charge
    • F27M2003/04Sintering

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a tire cracking and ceramic sintering integrated machine, which structurally comprises a fixed seat, a tire cracking cavity, a heavy oil gas storage cavity, a ceramic sintering device, a supporting column and a door plate, wherein the fixed seat is arranged at the bottom of the tire cracking cavity, the tire cracking cavity is fixedly connected with the fixed seat, and the tire cracking cavity is communicated with the heavy oil gas storage cavity, and the tire cracking integrated machine has the beneficial effects that: after the sintering finishes, with it dip the cooling bath, reach the effect that the ceramic that finishes to the sintering carries out the moisturizing in the time of realizing reducing ceramic's temperature, increase the wetness degree on ceramic top layer, make the glaze melt the resistance that the back flow receives and reduce, the phenomenon of glaze shrinkage appears when avoiding the later stage to glazing it, the guide effect of the driping of water hole and water guide piece is crossed in the utilization, realize the driping purpose of pottery and cooling bath separation back water, and the pottery is with the cooling bath separation back and with its in-process of taking out, need pass through in the heat conduction bounding wall once more, help drying with unnecessary moisture on the pottery.

Description

Tire schizolysis pottery sintering all-in-one
Technical Field
The invention relates to the field of high-temperature ceramic structures, in particular to a tire cracking and ceramic sintering all-in-one machine.
Background
Experiments show that the product after the tire cracking contains about 45% -60% of heavy oil gas, about 25% -30% of carbon black and the rest is steel wires or hot gas, and part of the product after the tire cracking can be used as fuel for ceramic sintering, so that the part of the product after the tire cracking is used as fuel raw material for ceramic sintering, and a tire cracking and ceramic sintering integrated device is developed, and the current tire cracking and ceramic sintering integrated device has the following defects:
the conventional tire cracking and ceramic sintering integrated device directly burns heavy oil gas generated by tire cracking, so that a ceramic sintering furnace is heated, effective utilization of products is realized, but the ceramic needs to be glazed after being sintered, in order to avoid that the ceramic just taken out of the furnace is scalded to be removed by other temperature, glazing is carried out on the ceramic, the ceramic needs to be glazed after being glazed, so that glaze is solidified, but the surface of the ceramic is dry after being sintered, so that the fluidity of the glaze is reduced, and the glaze shrinkage phenomenon is easy to occur.
Disclosure of Invention
Aiming at the defects of the prior art, the invention is realized by the following technical scheme: the tire cracking and ceramic sintering integrated machine structurally comprises a fixed seat, a tire cracking cavity, a heavy oil gas storage cavity, a ceramic sintering device, a supporting column and a door panel, wherein the fixed seat is installed at the bottom of the tire cracking cavity, the tire cracking cavity is fixedly connected with the fixed seat, the tire cracking cavity is communicated with the heavy oil gas storage cavity, the tire cracking cavity is connected with the ceramic sintering device through the heavy oil gas storage cavity, the supporting column is arranged at the bottom of the ceramic sintering device, the supporting column is mechanically welded with the ceramic sintering device, and the door panel is installed on the upper half part of a front panel on the ceramic sintering device;
ceramic sintering device comprises opening, a chamber, No. two chambers, cooling tank, connecting seat, sintering machine structure, link gear, No. one chamber, No. two chambers are upper and lower structure and establish, the opening is located the junction between a chamber, No. two chambers, the inner space of a chamber, No. two chambers waits big, the cooling tank is installed at No. two intracavity, cooling tank, connecting seat fixed connection, the connecting seat welding is in No. two chamber bottom central authorities, sintering machine structure locates the intracavity No. one, sintering machine constructs and link gear cooperatees, link gear is located the cooling tank in the direction just north.
As a further optimization of the invention, the sintering mechanism is composed of a connecting pipeline, a heating block and a heat conducting surrounding plate, the connecting pipeline is communicated with the heavy oil gas storage cavity, one end of the connecting pipeline, which is far away from the heavy oil gas storage cavity, is fixedly connected with the heating block, the heating block is arranged at the bottom of the heat conducting surrounding plate, the heat conducting surrounding plate is fixedly connected with the heating block, the heat conducting surrounding plate is arranged in a ring shape in a surrounding manner, and the linkage mechanism is positioned in the heat conducting surrounding plate.
The linkage mechanism is further optimized to be composed of two fixed blocks, a connecting plate, two fixed rods, a supporting plate and two telescopic rods, the two fixed blocks are symmetrically arranged in the center of the top of the first cavity, the two fixed blocks are oppositely arranged in the center of the top of the first cavity, the fixed blocks are fixedly connected with the connecting plate, the fixed rods are perpendicular to the connecting plate, the connecting plate is fixed on the inner wall of the first cavity, the supporting plate is mechanically connected with the telescopic rods, the outer frame of the supporting plate is rectangular, the two telescopic rods are arranged, and the two telescopic rods are mechanically connected with the fixed.
As a further optimization of the invention, the supporting plate comprises four supporting rods, a draining frame, a frame and four placing grooves, the supporting rods are equidistantly arranged in the frame, the frame is mechanically welded with the supporting rods, the placing grooves are arranged on the supporting rods, the placing grooves are fixed on the supporting rods in an embedded manner, gaps are arranged between the supporting rods and the supporting rods, the draining frame is arranged on the supporting rods, and the draining frame penetrates through the supporting rods.
As a further optimization of the invention, the draining frame is composed of a frame plate, water passing holes and water guide blocks, the frame plate is rectangular, the water passing holes are formed in the frame plate, the frame plate penetrates through the water passing holes, the inner wall of the frame plate is provided with the water guide blocks, the number of the water guide blocks is eight, the four water guide blocks are symmetrically arranged on two longer edges on the inner wall of the frame plate, and the water guide blocks are fixedly connected with the inner wall of the frame plate.
Advantageous effects
The invention relates to a tire cracking and ceramic sintering integrated machine, wherein heavy oil gas generated by tire cracking in a tire cracking cavity enters a heavy oil gas storage cavity and is connected with a ceramic sintering device through a connecting pipeline, so that fuel is provided for the work of a heating block, heat is generated after the heating block works, the temperature in a cylindrical cavity surrounded by a heat conducting enclosing plate is continuously raised, the ceramic to be sintered is placed on a supporting plate, the ceramic can be in a relatively stable state in the sintering process due to a placing groove arranged on the supporting plate, after the sintering is finished, a telescopic rod is stretched under the action of external mechanical force, so that the telescopic rod drives the supporting plate to penetrate through an opening and move downwards to reach a cooling groove, clean water is originally filled in the cooling groove, when the sintered ceramic is immersed in the cooling groove, the temperature of the ceramic can be effectively reduced, the ceramic is cooled, and simultaneously, can reach the purpose to ceramic moisturizing to because be equipped with the draining frame on the layer board, when the telescopic link shrink, pottery and cooling bath separation, and have partly water, water can flow out under the guide of the water hole of crossing on the draining frame and water guide piece.
Compared with the prior art, the invention has the following advantages:
according to the invention, heavy oil gas generated by tire cracking is used as fuel to provide heat energy for ceramic sintering, the placing groove is arranged on the supporting plate, so that the ceramic can be in a relatively stable state in the sintering process, after the sintering is finished, the ceramic is immersed in the cooling groove, the temperature of the ceramic is reduced, the effect of replenishing water to the sintered ceramic is achieved, the wettability of the surface layer of the ceramic is increased, the resistance to flow of the melted glaze is reduced, the phenomenon of glaze shrinkage during glazing of the ceramic in the later period is avoided, the purpose of draining water after the ceramic is separated from the cooling groove is achieved by using the draining of the water through holes and the guiding action of the water guide block, and in the process of taking out the ceramic after the ceramic is separated from the cooling groove, the ceramic needs to pass through the heat conduction enclosing plate again, so that excessive moisture on the ceramic is dried.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic structural diagram of a tire cracking and ceramic sintering all-in-one machine.
FIG. 2 is a front view of a ceramic sintering device of the tire cracking and ceramic sintering all-in-one machine.
FIG. 3 is a front view of the working state of the ceramic sintering device of the tire cracking and ceramic sintering all-in-one machine.
FIG. 4 is a top view of a ceramic sintering device of the tire cracking and ceramic sintering all-in-one machine.
FIG. 5 is a perspective view of a support plate of the tire cracking and ceramic sintering all-in-one machine of the invention.
FIG. 6 is a drawing of a structure of a draining frame of the tire cracking and ceramic sintering all-in-one machine of the invention.
In the drawing, a fixed seat-1, a tire cracking cavity-2, a heavy oil gas storage cavity-3, a ceramic sintering device-4, a support column-5, a door plate-6, an opening-41, a first cavity-42, a second cavity-43, a cooling tank-44, a connecting seat-45, a sintering mechanism-46, a linkage mechanism-47, a connecting pipeline-461, a heating block-462, a heat conducting coaming-463, a fixing block-471, a connecting plate-472, a fixing rod-473, a supporting plate-474, a telescopic rod-475, a supporting rod-a, a draining frame-b, a frame-c, a placing groove-d, a frame plate-b 1, a water passing hole-b 2 and a water guide block-b 3.
Detailed Description
In order to make the technical means, the original characteristics, the achieved purposes and the effects of the invention easy to understand, the following description and the accompanying drawings further illustrate the preferred embodiments of the invention.
Examples
Referring to fig. 1-6, the invention provides a tire cracking and ceramic sintering integrated machine, which structurally comprises a fixed seat 1, a tire cracking cavity 2, a heavy oil gas storage cavity 3, a ceramic sintering device 4, a support pillar 5 and a door panel 6, wherein the fixed seat 1 is installed at the bottom of the tire cracking cavity 2, the tire cracking cavity 2 is fixedly connected with the fixed seat 1, the tire cracking cavity 2 is communicated with the heavy oil gas storage cavity 3, the tire cracking cavity 2 is connected with the ceramic sintering device 4 through the heavy oil gas storage cavity 3, the support pillar 5 is arranged at the bottom of the ceramic sintering device 4, the support pillar 5 is mechanically welded with the ceramic sintering device 4, and the door panel 6 is installed on the upper half part of a front panel on the ceramic sintering device 4;
ceramic sintering device 4 comprises opening 41, No. 42 chamber, No. two chambers 43, cooling tank 44, connecting seat 45, sintering mechanism 46, link gear 47, No. 42 chamber, No. two chambers 43 are upper and lower structure and set up, opening 41 is located the junction between No. 42 chamber, No. two chambers 43, the inner space of No. 42 chamber, No. two chambers 43 is equidimension, cooling tank 44 is installed in No. two chambers 43, cooling tank 44, connecting seat 45 fixed connection, connecting seat 45 welds in No. two chamber 43 bottom central authorities, sintering mechanism 46 is located in No. 42 chamber, sintering mechanism 46 cooperatees with link gear 47, link gear 47 is located cooling tank 44 directly north upwards, link gear 47 is connected with outer mechanical force.
The sintering mechanism 46 is composed of a connecting pipeline 461, a heating block 462 and a heat-conducting enclosing plate 463, wherein the connecting pipeline 461 is communicated with the heavy oil gas storage cavity 3, one end of the connecting pipeline 461, which is far away from the heavy oil gas storage cavity 3, is fixedly connected with the heating block 462, the heating block 462 is arranged at the bottom of the heat-conducting enclosing plate 463, the heat-conducting enclosing plate 463 is fixedly connected with the heating block 462, the heat-conducting enclosing plate 463 is arranged in a ring shape in a surrounding mode, the linkage mechanism 47 is positioned in the heat-conducting enclosing plate 463, the heating block 462 is arranged on a spacing layer between the first cavity 42 and the second cavity 43, and the heating block 462 is positioned outside the opening.
The linkage mechanism 47 is composed of two fixing blocks 471, two connecting plates 472, a fixing rod 473, a supporting plate 474 and a telescopic rod 475, the two fixing blocks 471 are symmetrically arranged at the center of the top of the first cavity 42, the fixing blocks 471 are fixedly connected with the connecting plates 472, the fixing rod 473 is perpendicular to the connecting plates 472, the connecting plates 472 are fixed on the inner wall of the first cavity 42, the supporting plate 474 is mechanically connected with the telescopic rod 475, the outer frame of the supporting plate 474 is rectangular, the two telescopic rods 475 are provided, the telescopic rod 475 is mechanically connected with the fixing rod 473, the telescopic rod 475 is mechanically connected with an outer machine, and the stretching and shrinking can be switched under the action of mechanical force.
The layer board 474 comprises bearing rod an, draining frame b, frame c, standing groove d, bearing rod a is equipped with four, bearing rod an equidistance is installed in frame c, frame c and bearing rod a mechanical welding, be equipped with standing groove d on the bearing rod a, standing groove d is fixed on bearing rod a with embedded form, be equipped with the space between bearing rod a and the bearing rod a, be equipped with draining frame b on the bearing rod a, draining frame b runs through bearing rod a, and the establishment of standing groove d on the bearing rod a can make ceramic placing comparatively firm can not drop, ensures the ceramic stability of sintering in-process.
Drip dry frame b by frame board b1, cross water hole b2, water guide block b3 and constitute, frame board b1 is the rectangle form, be equipped with in the frame board b1 and cross water hole b2, it runs through frame board b1 to cross water hole b2, be equipped with water guide block b3 on the frame board b1 inner wall, water guide block b3 is equipped with eight, water guide block b3 four symmetries are installed on two longer edges on frame board b1 inner wall, water guide block b3 and frame board b1 inner wall fixed connection, the establishment of water guide block b3 can be with the guide of frame board b1 water-supply and flow out through water hole b 2.
Heavy oil gas generated by tire cracking in the tire cracking chamber 2 enters the heavy oil gas storage chamber 3 and is connected with the ceramic sintering device 4 through the connecting pipeline 461, so as to provide fuel for the operation of the heating block 462, heat is generated after the operation of the heating block 462, the temperature in a cylindrical cavity surrounded by the heat conducting enclosing plate 463 is continuously raised, the ceramic to be sintered is placed on the supporting plate 474, the ceramic can be in a relatively stable state in the sintering process due to the placing groove d arranged on the supporting plate 474, after the sintering is finished, the telescopic rod 475 is stretched under the action of external mechanical force, so that the telescopic rod 475 drives the supporting plate 474 to pass through the opening 41 and move downwards to the cooling groove 44, clean water is originally contained in the cooling groove 44, when the sintered ceramic is immersed in the cooling groove 44, the temperature of the ceramic can be effectively reduced, so that the ceramic is cooled, and at the same time, the purpose of replenishing the ceramic can be achieved, and due to the draining frame b arranged on the supporting plate 474, when the telescopic rod 475 contracts, the ceramic is separated from the cooling groove 44, and part of water is contained, and the water can flow out under the guidance of the water through holes b2 and the water guide block b3 on the draining frame b.
The invention solves the problems that the prior tire cracking and ceramic sintering integrated device heats a ceramic sintering furnace by directly burning heavy oil gas generated by tire cracking, realizes effective utilization of products, but the ceramic needs to be glazed after being sintered, in order to avoid glazing the ceramic after being scalded by the ceramic just taken out of the furnace to the temperature of the rest of the ceramic, glazing the ceramic needs to be fired after glazing, so that the glaze is solidified, but the ceramic surface is dry after being sintered, so that the fluidity of the glaze is reduced, and the glaze shrinkage phenomenon is easy to occur, soak it in cooling bath 44, reach the effect of moisturizing the ceramic that the sintering finishes when realizing reducing ceramic's temperature, increase the wetness degree on ceramic top layer, make the glaze melt the resistance that the back flow received reduce, the phenomenon of glaze shrink appears when avoiding the later stage to it glazing porcelain, utilize the drainage of water hole b2 and the guide effect of water guide block b3, realize the drainage mesh of pottery and cooling bath 44 separation back water, and pottery and cooling bath 44 separation back and with its in-process of taking out, need pass through in heat conduction bounding wall 463 once more, help drying with unnecessary moisture on the pottery.
While there have been shown and described what are at present considered the fundamental principles of the invention, the essential features and advantages thereof, it will be understood by those skilled in the art that the present invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but rather, is capable of numerous changes and modifications in various forms without departing from the spirit or essential characteristics thereof, and it is intended that the invention be limited not by the foregoing descriptions, but rather by the appended claims and their equivalents.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (5)

1. The utility model provides a tire schizolysis pottery sintering all-in-one, its structure includes fixing base (1), tire schizolysis chamber (2), heavy oil gas storage chamber (3), ceramic sintering device (4), support column (5), door plant (6), its characterized in that:
the device comprises a fixing seat (1), a tire cracking cavity (2), a heavy oil gas storage cavity (3), a ceramic sintering device (4), a supporting column (5), a door panel (6), a heavy oil gas storage cavity (3), a heavy oil gas storage cavity (2), a heavy oil gas storage cavity (3), a heavy oil gas storage cavity (4), a heavy oil gas storage cavity (6), a heavy oil gas storage cavity (2), a heavy oil gas storage cavity (;
the ceramic sintering device (4) consists of an opening (41), a first cavity (42), a second cavity (43), a cooling groove (44), a connecting seat (45), a sintering mechanism (46) and a linkage mechanism (47), the first cavity (42) and the second cavity (43) are arranged in an up-down structure, the opening (41) is positioned at the connecting part between the first cavity (42) and the second cavity (43), the inner spaces of the first cavity (42) and the second cavity (43) are equal in size, the cooling groove (44) is arranged in the second cavity (43), the cooling groove (44) and the connecting seat (45) are fixedly connected, the connecting seat (45) is welded at the center of the bottom of the second cavity (43), sintering mechanism (46) are located chamber (42) No. one, sintering mechanism (46) cooperate with link gear (47), link gear (47) are located cooling bath (44) on the positive north.
2. The tire cracking and ceramic sintering all-in-one machine as claimed in claim 1, wherein: the sintering mechanism (46) is composed of a connecting pipeline (461), a heating block (462) and a heat-conducting enclosing plate (463), the connecting pipeline (461) is communicated with the heavy oil gas storage cavity (3), one end, far away from the heavy oil gas storage cavity (3), of the connecting pipeline (461) is fixedly connected with the heating block (462), the heating block (462) is installed at the bottom of the heat-conducting enclosing plate (463), and the heat-conducting enclosing plate (463) is fixedly connected with the heating block (462).
3. The tire cracking and ceramic sintering all-in-one machine as claimed in claim 1, wherein: the linkage mechanism (47) is composed of a fixing block (471), a connecting plate (472), a fixing rod (473), a supporting plate (474) and a telescopic rod (475), the fixing block (471) is fixedly connected with the connecting plate (472), the connecting plate (472) is fixed on the inner wall of the first cavity (42), the supporting plate (474) is mechanically connected with the telescopic rod (475), the outer frame of the supporting plate (474) is rectangular, and the telescopic rod (475) is mechanically connected with the fixing rod (473).
4. The tire cracking and ceramic sintering all-in-one machine as claimed in claim 3, wherein: the supporting plate (474) is composed of a supporting rod (a), a draining frame (b), a frame (c) and a placing groove (d), the frame (c) is mechanically welded with the supporting rod (a), the placing groove (d) is arranged on the supporting rod (a), the placing groove (d) is fixed on the supporting rod (a) in an embedded mode, and the draining frame (b) penetrates through the supporting rod (a).
5. The tire cracking and ceramic sintering all-in-one machine as claimed in claim 4, wherein: drip dry frame (b) by frame board (b1), cross water hole (b2), water guide block (b3) and constitute, frame board (b1) is the rectangle form, be equipped with in frame board (b1) and cross water hole (b2), cross water hole (b2) and run through frame board (b1), be equipped with water guide block (b3) on frame board (b1) inner wall, water guide block (b3) and frame board (b1) inner wall fixed connection.
CN201910888973.6A 2019-09-19 2019-09-19 Tire schizolysis pottery sintering all-in-one Active CN110631368B (en)

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CN201910888973.6A CN110631368B (en) 2019-09-19 2019-09-19 Tire schizolysis pottery sintering all-in-one
CN202011464884.8A CN112665389A (en) 2019-09-19 2019-09-19 Tire cracking and ceramic sintering all-in-one machine and operation method

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CN110631368B true CN110631368B (en) 2021-03-09

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CN208617779U (en) * 2018-07-27 2019-03-19 江西欧丽达实业有限公司 A kind of waste plastics electric heating cracking apparatus
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