CN110624883A - A chicken basket cleaning and disinfection device - Google Patents

Abstract

The invention provides a cleaning and disinfection device for chicken baskets, which includes a transmission mechanism, the transmission mechanism includes a conveyor belt, a number of rolling bars are arranged on the outer surface of the conveyor belt, the rollers are rotatably connected to a bracket, and a stepping mechanism is arranged on the bracket. The mechanism is located under the conveyor belt. The stepping mechanism includes a rack. The top surface of the rack is provided with teeth that cooperate with the rolling bar of the conveyor belt. At least two sets of driving structures are connected to the bottom surface of the rack. A disinfection device and washing The device, the disinfection device and the flushing device are all connected to the water tank through the water outlet pipe. The end of the water outlet pipe of the disinfection device and the flushing device is connected to the disc through the rotating mechanism. The inside of the disc is hollow and communicated with the water outlet pipe. The bottom surface of the disc is set There are several nozzles, a sewage tank is arranged under the conveyor belt, and a filter plate is arranged in the sewage tank. The invention has the beneficial effects of reasonable design, simple structure, safety and reliability, which can improve work efficiency and improve the biological safety level of farms.

Description

A chicken basket cleaning and disinfection device

technical field

The invention relates to the technical field of animal husbandry equipment, in particular to a chicken basket cleaning and disinfection device.

Background technique

Generally, broiler farms have a certain distance from the slaughterhouse, and vehicles need to be used to load the broilers into chicken baskets, and then transport them to the slaughterhouse. Nowadays, chicken baskets generally use plastic baskets. After transportation, the chicken baskets are cleaned and disinfected uniformly, and then reused in other farms. If the chicken crate is not cleaned and disinfected cleanly, the feces and feathers attached to it will carry a large number of pathogens, which will easily pose a biosafety threat to other farms and become one of the risk factors for disease occurrence. In addition, the cleaning of chicken baskets in farms generally uses high-pressure water guns to rinse manually. Not only is the washing efficiency low and water is wasted, but also the flushing sewage is easy to mix with the feathers and other dirt attached to the chicken baskets, which is not easy to separate. Hazardous treatment poses a burden.

How to solve the above technical problems is the subject of the present invention.

Contents of the invention

In order to solve the deficiencies of the prior art, the invention provides a chicken basket cleaning and disinfection device with reasonable design, simple structure, safety and reliability, which can improve work efficiency and improve the biological safety level of the farm.

The technical solution adopted by the present invention to solve the technical problem is: the present invention provides a chicken basket cleaning and disinfection device, including a transmission mechanism, the transmission mechanism includes a conveyor belt, and the conveyor belt is closed at the end and wrapped around two parallel Outside the rollers, the outer surface of the conveyor belt is provided with a number of rolling bars, and the rollers are rotatably connected to the bracket;

The bracket is provided with a stepping mechanism, the stepping mechanism is located below the conveyor belt, the stepping mechanism includes a rack, and the top surface of the rack is provided with a Teeth, the bottom surface of the rack is connected with at least two sets of drive structures, each set of drive structures includes a Y-shaped rod, a short rod and a long rod;

The three ends of each Y-shaped rod are respectively rotatably connected to the bottom of the rack, one end of the short rod and one end of the long rod, and the other ends of the short rod and the long rod are respectively rotatably connected to the bracket;

A disinfection device and a flushing device are arranged above the transmission mechanism, and the disinfection device and the flushing device are connected to a water tank through a water outlet pipe, and the water outlet pipes are connected to the water tank through a water pump, and the disinfection device is connected to the water tank. Disinfectant is provided in the water tank, and clean water is provided in the water tank connected to the flushing device;

The end of the outlet pipe of the disinfection device and the flushing device is rotatably connected to a disk through a rotating mechanism, the inside of the disk is hollow and communicated with the outlet pipe, and the bottom surface of the disk is provided with a number of nozzles ;

A sewage tank is arranged below the conveyor belt, and a filter plate is arranged in the sewage tank.

The support includes stands on both sides, the upper ends of the two stands are rotatably connected to the two ends of the roller, and the bottom of the stand is placed on the ground;

The bracket also includes a connecting frame fixedly connected between the two stands, the connecting frame is located below the conveyor belt, and the stepping mechanism is arranged on the connecting frame.

Each of the rolling bars is parallel and uniformly fixed on the outer surface of the conveyor belt, and a number of elongated through holes are uniformly arranged on the conveyor belt, and the through holes are located on every two adjacent rolling bars. between the bars.

The stepping mechanism includes a plurality of fixed seats fixedly arranged on the connecting frame, and the ends of each of the long rods and the short rods are respectively rotatably connected on the fixed seats, and each of the short rods is connected to the end of the short rod. The central shafts at the rotating joints of the fixed bases are all connected with motors;

The bottom of the rack is uniformly provided with several connection seats, each of which is rotatably connected to one end of the Y-shaped bar, and the bottom surface of the rack is parallel to the working surface of the conveyor belt.

A gear ring is provided on the top surface of each disc, and each gear ring is fixedly connected to the disc and coaxial with the disc;

The top surface of each disc is rotatably connected with a drive gear, the central axis of rotation of each drive gear is rotatably connected with the disc and parallel to the central axis of rotation of the disc, and the drive gear is parallel to the central axis of rotation of the disc. The gear rings are meshed, and each driving gear is connected with a motor, and the output shaft of the motor is coaxial with the central rotating shaft of the driving gear.

The sewage tank includes boxes located on both sides of the conveyor belt and an intermediate box connected to the boxes on both sides. The intermediate box is located between the upper and lower sides of the conveyor belt and is located between the two rollers. Between, an opening is opened on the top of the middle box, the filter plate is placed in the middle box, a limit bar is arranged on the inner wall of the middle box, and the filter plate is located on the top surface of the limit bar. , and the filter plate cooperates with the inner wall of the intermediate box;

The bottom surface of the two-side box is located on the ground, and a drainage pipe is arranged on one side of the two-side box.

The plate surface of the filter plate is provided with several circular holes, and the circular holes pass through the filter plate.

When the present invention is actually used: the operator turns on the motor switch of the stepping mechanism, and the short rods start to rotate at this time. The connection makes a circular elliptical movement, and the movement of all the Y-shaped rods drives the rack at the top to also perform an elliptical movement, so that the rack moves upward and to one side. During the movement, the teeth of the rack and the conveying The roller bar on the outside of the belt engages and makes the conveyor belt slide intermittently in one direction. Under the action of the two rollers, the conveyor belt moves intermittently, and then the operator can place the chicken baskets to be cleaned on the conveyor belt. On the top belt body, then turn on the switch of the water pump and the switch of the driving gear at the same time. At this time, the conveyor belt transports the chicken baskets to the bottom of the disinfection device, and the disinfectant in the water tank of the disinfection device is sprayed to the chicken baskets below through the outlet pipe, disc and nozzle. Chicken baskets, and the disc continues to rotate under the action of the driving gear and the gear ring. The disinfectant is sprayed to the chicken basket through the rotation of the disc. After the chicken basket is disinfected, it is transported to the washing device by the conveyor belt. The clean water in the washing device is also the same The chicken baskets are sprayed in rotation to clean the chicken baskets. The chicken baskets are cleaned after passing through multiple washing devices, and the operators can remove the chicken baskets from the end of the conveyor belt; the sewage generated during the cleaning process is mixed with The sludge flows into the sewage tank along the through holes on the conveyor belt, and first passes through the middle box between the upper and lower layers of the conveyor belt. Due to the function of the filter plate, sludge, feathers and other sundries are filtered to the top of the filter plate, while the sewage After passing through the filter plate, it flows into the boxes on both sides through the slope at the bottom of the middle box. When the sewage accumulates too much, the operator can discharge the sewage through the drain pipe.

The invention has the beneficial effects of simple structure and reasonable design, which can improve work efficiency and improve the biological safety level of the farm; the device realizes automatic cleaning and disinfection of chicken baskets by setting conveyor belts and disinfection and flushing devices, reducing manpower, It also saves time, and has good cleaning effect and high efficiency. The conveyor belt is equipped with a rolling bar, which cooperates with the top surface of the rack of the stepping mechanism. Intermittently meshes with the conveyor belt to drive the conveyor belt forward intermittently. This structure can slow down the running speed of the conveyor belt and make the chicken basket stay under the disinfection device and flushing device for a short time, so as to avoid the excessive speed of the conveyor belt and insufficient time for flushing and disinfection. The cleaning effect cannot be achieved; both the disinfection device and the flushing device are equipped with discs, which can rotate continuously under the action of the driving gear, and spray disinfectant or water during the rotation, adding disinfectant or water and chicken The contact area of the basket can better clean the difficult-to-clean position of the chicken basket; there is a sewage tank at the bottom of the device, which can effectively collect sewage and sludge, etc., to avoid sewage polluting the environment, and sewage and sludge can pass through the conveyor belt The through holes in the middle box flow into the middle box. After the sludge is filtered out by the filter plate, the sewage flows into the boxes on both sides through the slope of the middle box and can be drained through the drain pipe. The filter plate is placed on the limit bar on the inner wall of the middle box. , can be placed and taken, which is convenient for the operator to clean the filter plate.

Description of drawings

Fig. 1 is the front view of the present invention.

FIG. 2 is a schematic diagram of a three-dimensional structure of the present invention.

FIG. 3 is a partially enlarged schematic diagram of area A in FIG. 2 .

FIG. 4 is a partially enlarged schematic diagram of area B in FIG. 2 .

Fig. 5 is a schematic diagram of the second stereoscopic structure of the present invention.

Fig. 6 is a left side view of the conveyor belt, stand and waste water tank of the present invention.

FIG. 7 is a cross-sectional view of FIG. 6 .

Fig. 8 is a front view of the first use state of the stepping mechanism of the present invention.

Fig. 9 is a front view of the second use state of the stepping mechanism of the present invention.

Wherein, reference signs are: 1, conveyor belt; 101, rolling bar; 102, through hole; 2, roller; 3, support; 301, stand; 302, connecting frame; 4, rack; 401, Y Rod; 402, short rod; 403, long rod; 404, fixed seat; 405, connecting seat; 5, disinfection device; 501, flushing device; 502, outlet pipe; 6, water tank; 7, disc; 701, nozzle; 702, gear ring; 8, water pump; 9, sewage tank; 901, filter plate; 902, limit bar; 903, drainage pipe; 10, driving gear; 11, chicken basket.

Detailed ways

The technical features of the solution can be clearly described, and the solution will be described through specific implementation modes below.

Referring to Fig. 1 to Fig. 9, the present embodiment is a cleaning and disinfection device for feather chicken baskets, including a conveying mechanism, the conveying mechanism includes a conveyor belt 1, and the conveyor belt 1 is closed at the end and wrapped around two parallel rollers 2 In addition, the outer surface of the conveyor belt 1 is provided with a number of rolling bars 101, and each rolling bar 101 is fixedly arranged on the outer surface of the conveyor belt 1 in parallel and evenly. The conveyor belt 1 is evenly provided with a number of elongated through holes 102, and the through holes 102 is located between every two adjacent scroll bars 101 .

The roller 2 is rotatably connected to the support 3, and the support 3 includes stands 301 on both sides. The upper ends of the two stands 301 are rotatably connected to the two ends of the roller 2, and the bottom of the stand 301 is placed on the ground.

The support 3 also includes a connecting frame 302 fixedly connected between the two stands 301, the connecting frame 302 is located below the conveyor belt 1, and a stepping mechanism is arranged on the connecting frame 302, the stepping mechanism is positioned under the conveyor belt 1, and the stepping mechanism The mechanism includes a rack 4. The top surface of the rack 4 is provided with teeth that cooperate with the rolling bar 101 of the conveyor belt 1. At least two groups of driving structures are connected to the bottom of the rack 4. Each group of driving structures includes a Y-shaped rod 401, a short rod 402 and long pole 403;

The three ends of each Y-shaped rod 401 are respectively rotated to connect the bottom of the rack 4, one end of the short rod 402 and one end of the long rod 403, and the other ends of the short rod 402 and the long rod 403 are respectively rotated and connected to the support 3. A fixed base 404 fixedly arranged on the connecting frame 302, on the fixed base 404, the ends of each long rod 403 and short rod 402 are respectively rotatably connected, and each short rod 402 is connected with the central axis of the fixed base 404 rotating connection There is a motor, and the bottom of the rack 4 is evenly provided with several connecting seats 405, each connecting seat 405 is rotatably connected to one end of the Y-shaped bar 401, and the bottom surface of the rack 4 is parallel to the working surface of the conveyor belt 1.

Disinfection device 5 and flushing device 501 are arranged above the conveying mechanism. Disinfection device 5 and flushing device 501 are connected to water tank 6 through water outlet pipe 502. Water outlet pipe 502 is connected to water tank 6 through water pump 8. Disinfection device 5 is connected to water tank 6. There is disinfectant, clear water is arranged in the water tank 6 that flushing device 501 communicates, and the end of the water outlet pipe 502 of disinfection device 5 and flushing device 501 is connected with disc 7 by rotating mechanism, and the inside of disc 7 is hollow and connected with the outlet pipe. 502 connected, the bottom surface of the disk 7 is provided with a number of nozzles 701, and the top surface of each disk 7 is provided with a gear ring 702, and each gear ring 702 is fixedly connected to the disk 7 and is coaxial with the disk 7. The top surface of the disc 7 is rotatably connected with a drive gear 10, the central axis of each drive gear 10 is rotatably connected with the disc 7 and parallel to the central axis of rotation of the disc 7, the drive gear 10 meshes with the gear ring 702, and each drive gear 10 are all connected with a motor, the output shaft of the motor is coaxial with the central rotating shaft of the drive gear 10 .

A sewage tank 9 is arranged below the conveyor belt 1 , and a filter plate 901 is arranged in the sewage tank 9 , and a plurality of round holes are arranged on the surface of the filter plate 901 , and the round holes run through the filter plate 901 .

Sewage tank 9 includes boxes positioned on both sides of conveyor belt 1 and an intermediate box connected to both sides of the box. The middle box is located between the upper and lower sides of conveyor belt 1 and between two rollers 2. The middle box There is an opening at the top, a filter plate 901 is placed in the middle box, and a limit strip 902 is arranged on the inner wall of the middle box. The bottom surface of the side boxes is located on the ground, and a drainpipe 903 is arranged on one side of the side boxes.

During the actual use of the present invention: the operator turns on the motor switch of the stepping mechanism, and now the short rods 402 start to rotate, and when all the short rods 402 rotate, because the long rods 403 are rotationally connected with one end of the Y-shaped rod 401, the Y-shaped rod 401 The connection with the connecting seat 405 makes a cyclic elliptical movement, and the movement of all the Y-shaped rods 401 drives the rack 4 on the top to also perform an elliptical movement, so that the rack 4 moves upward and to one side, and during the movement , the teeth of the rack 4 mesh with the rolling bar 101 on the outside of the conveyor belt 1 and make the conveyor belt 1 intermittently slide in one direction. When the rolling bar 101 of the conveyor belt 1 meshes with the rack 4 of the stepping mechanism, see Figure 8 As shown, after the short rod 402 rotates again at a certain angle, the rack 4 moves to one side to push the rolling bar 101 and drives the conveyor belt 1 to move forward. When the short rod 402 rotates again, the rack 4 moves downward to make the rack 4 is separated from the rolling bar 101, as shown in Figure 9, when the short rod rotates at a certain angle again, the rack 4 pushes the rolling bar 101 again and drives the conveyor belt 1 to move forward, and at the same time, under the action of the two rollers 2 , the conveyor belt 1 moves intermittently, and then the operator can place the chicken basket 11 to be cleaned on the top belt body of the conveyor belt 1, and then turn on the switch of the water pump 8 switch and the drive gear 10 at the same time, at this time, the conveyor belt 1. Transport the chicken basket 11 to the bottom of the disinfection device 5, and the disinfectant in the water tank 6 of the disinfection device 5 is sprayed to the chicken basket 11 below through the outlet pipe 502, the disc 7 and the nozzle 701, and the disc 6 is placed between the driving gear 10 and the nozzle 701. The gear ring 702 continues to rotate, and the disinfectant is sprayed to the chicken basket 11 through the rotation of the disc 6. After the chicken basket 11 is sterilized, it is transported to the flushing device 501 by the conveyor belt 1, and the clean water in the flushing device 501 is also rotated and sprayed to the Chicken basket 11, the chicken basket 11 is cleaned, and the chicken basket 11 is cleaned after passing through a plurality of washing devices 501, and the operator can remove the chicken basket 11 from the end of the conveyor belt 1; The sewage and sludge flow into the sewage tank 9 along the through hole 102 on the conveyor belt 1, and first pass through the intermediate box between the upper and lower layers of the conveyor belt 1. Due to the effect of the filter plate 901, sludge, feathers and other sundries are removed. Filter to the top of the filter plate 901, and the sewage passes through the filter plate 901 and then flows into the boxes on both sides through the slope at the bottom of the middle box. When the sewage accumulates too much, the operator can discharge the sewage through the drain pipe 903.

The undescribed technical features of the present invention can be realized by or using the prior art, and will not be repeated here. Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Those of ordinary skill in the art Changes, modifications, additions or substitutions made within the essential scope of the present invention shall also belong to the protection scope of the present invention.

Claims (8)

1. A cleaning and sterilizing device for a hairy chicken basket, which is characterized in that,

the conveying device comprises a conveying mechanism, wherein the conveying mechanism comprises a conveying belt (1), the conveying belt (1) is closed end to end and surrounds two parallel rollers (2), a plurality of rolling strips (101) are arranged on the outer surface of the conveying belt (1), and the rollers (2) are rotatably connected to a support (3);

the stepping mechanism is arranged on the support (3) and located below the conveying belt (1), the stepping mechanism comprises a rack (4), teeth matched with a rolling strip (101) of the conveying belt (1) are arranged on the top surface of the rack (4), at least two groups of driving structures are connected to the bottom surface of the rack (4), and each group of driving structures comprises a Y-shaped rod (401), a short rod (402) and a long rod (403);

three ends of each Y-shaped rod (401) are respectively and rotatably connected with the bottom of the rack (4), one end of the short rod (402) and one end of the long rod (403), and the other ends of the short rod (402) and the long rod (403) are respectively and rotatably connected with the support (3);

a disinfection device (5) and a flushing device (501) are arranged above the conveying mechanism, the disinfection device (5) and the flushing device (501) are both communicated with a water tank (6) through a water outlet pipe (502), the water outlet pipes (502) are both connected with the water tank (6) through a water pump (8), disinfectant is arranged in the water tank (6) communicated with the disinfection device (5), and clear water is arranged in the water tank (6) communicated with the flushing device (501);

the disinfection device (5) and the end part of the water outlet pipe (502) of the flushing device (501) are rotatably connected with a disc (7) through a rotating mechanism, the disc (7) is hollow and communicated with the water outlet pipe (502), and a plurality of spray heads (701) are arranged on the bottom surface of the disc (7);

a sewage tank (9) is arranged below the conveying belt (1), and a filtering plate (901) is arranged in the sewage tank (9).

2. A mao chicken basket cleaning and disinfecting device according to claim 1, characterized in that the support (3) comprises vertical frames (301) at two sides, the upper ends of the two vertical frames (301) are rotatably connected with two ends of the roller (2), and the bottoms of the vertical frames (301) are placed on the ground;

the support (3) further comprises a connecting frame (302) fixedly connected between the two vertical frames (301), the connecting frame (302) is located below the conveying belt (1), and the stepping mechanism is arranged on the connecting frame (302).

3. A cleaning and disinfecting device for a hairy chicken basket according to claim 1, characterized in that each rolling bar (101) is parallel and uniformly fixed on the outer surface of the conveying belt (1), a plurality of elongated through holes (102) are uniformly arranged on the conveying belt (1), and the through holes (102) are positioned between every two adjacent rolling bars (101).

4. The woollen chicken basket cleaning and disinfecting device of claim 2, characterized in that, the step-by-step mechanism includes several fixed seats (404) fixedly arranged on the connecting frame (302), the fixed seats (404) are respectively connected with the end of each long rod (403) and the short rod (402) in a rotating way, and the central shaft of the rotary connection of each short rod (402) and the fixed seats (404) is connected with a motor;

the bottom of rack (4) evenly is provided with a plurality of connecting seat (405), every connecting seat (405) all rotates and connects the one end of Y type pole (401), rack (4) bottom surface is parallel with conveyer belt (1) working face.

5. A woollen chicken basket cleaning and disinfecting apparatus according to claim 1, characterized in that a gear ring (702) is provided on the top surface of each disk (7), each gear ring (702) is fixedly connected to the disk (7) and is coaxial with the disk (7);

every disc (7) top surface all rotates and is connected with drive gear (10), every the central pivot of drive gear (10) all with disc (7) rotate connect and with the central pivot of disc (7) is parallel, drive gear (10) with gear ring (702) meshing, every drive gear (10) all are connected with the motor, the output shaft of motor with the central pivot of drive gear (10) is coaxial.

6. The hairy chicken basket cleaning and disinfecting device according to claim 1, characterized in that the sewage tank (9) comprises tanks at both sides of the conveyor belt (1) and a middle tank connecting the tanks at both sides, the middle tank is positioned between the upper and lower belt bodies of the conveyor belt (1) and between the two rollers (2), the top of the middle tank is opened, the filter plate (901) is placed in the middle tank, the inner wall of the middle tank is provided with a circle of limiting strips (902), the filter plate (901) is positioned on the top surface of the limiting strips (902), and the filter plate (901) is matched with the inner wall of the middle tank;

the inner bottom surface of the middle box body is provided with two symmetrical inclined surfaces, and the high parts of the two inclined surfaces are positioned at the center of the inner bottom surface of the middle box body;

the bottom surfaces of the two side box bodies are positioned on the ground, and one side of each side box body is provided with a drain pipe (903).

7. A mao chicken basket cleaning and disinfecting device according to claim 1, characterized in that the plate surface of said filter plate (901) is provided with a plurality of circular holes, said circular holes penetrating said filter plate (901).

8. A basket cleaning and sanitizing apparatus according to claim 1, characterised in that the sanitizing apparatus (5) is placed closer to the beginning of the basket (11) than the rinsing apparatus (501).