CN110623359B - Production and preparation method of green pollution-free knitted hat - Google Patents
Production and preparation method of green pollution-free knitted hat Download PDFInfo
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- CN110623359B CN110623359B CN201910756335.9A CN201910756335A CN110623359B CN 110623359 B CN110623359 B CN 110623359B CN 201910756335 A CN201910756335 A CN 201910756335A CN 110623359 B CN110623359 B CN 110623359B
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- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B1/00—Hats; Caps; Hoods
- A42B1/02—Hats; Stiff caps
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/26—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre with characteristics dependent on the amount or direction of twist
- D02G3/28—Doubled, plied, or cabled threads
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J3/00—Modifying the surface
- D02J3/18—Treating with particulate, semi-solid, or solid substances, e.g. wax
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C29/00—Finishing or dressing, of textile fabrics, not provided for in the preceding groups
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C5/00—Shaping or stretching of tubular fabrics upon cores or internal frames
- D06C5/005—Shaping or stretching of tubular fabrics upon cores or internal frames of articles, e.g. stockings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/02—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention provides a production and preparation method of a green pollution-free knitted hat, which comprises the following steps of (1) waxing; (2) twisting; (3) warping; (4) weaving; (5) sewing; (6) finishing; (7) the invention has the advantages that the principle is simple, the organization is clear, the invention is used for producing the knitted hat, the performance of the knitted hat is regulated and controlled according to the selection of the wax oil during the wax treatment during the production, the production requirements of most knitted hats are met, simultaneously, the knitted hat is vacuumized after finishing the arrangement, the comfort level of the knitted hat can be effectively improved, and in the production process of the production preparation method, no pollutant is produced, and the production is safe, green and pollution-free.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to a production and preparation method of a green pollution-free knitted hat.
Background
A knitted hat is a hat which is generally used in cold weather and is suitable for people of all ages to wear. The cap is made of wool and knitted, so the cap is named as a knitted cap.
The knitted caps purchased in the current market often have certain defects, such as poor antistatic effect, insufficient softness and the like, and most of the knitted caps are easy to shrink after being used, so that the bulkiness is greatly reduced; the reasons for the above drawbacks include the following: firstly, wax oil has single quality when passing wax; secondly, the lack of the development of the wax oil causes the effect of the wax treatment to be not obvious, and thirdly, after the knitted hat is finished, the fluffy treatment is lacked, and the setting effect is poor.
Disclosure of Invention
Aiming at the problems, the invention discloses a production and preparation method of a green pollution-free knitted hat.
The specific technical scheme is as follows:
a production and preparation method of a green pollution-free knitted hat is characterized by comprising the following steps:
(1) waxing; (2) twisting; (3) warping; (4) weaving; (5) sewing; (6) finishing; (7) puffing.
The production and preparation method of the green pollution-free knitted hat comprises the following specific steps:
(1) wax passing: carrying out wax treatment on single yarns through winding, wherein the winding is continuously arranged and at least comprises 3 groups, and the single yarns are subjected to continuous wax treatment through a plurality of windings;
(2) twisting: after the single yarn is waxed, twisting the single yarn into a plurality of strands of yarn, at least 2 strands;
(3) warping: warping the multi-strand yarns in the step (2) through a warping machine;
(4) weaving: weaving the warped multi-strand yarns by a weaving machine to form a cap piece;
(5) sewing: sewing the hat pieces obtained in the step (4) into a knitted hat, and adding jacquard according to the requirements of finished products;
(6) finishing: sleeving the knitted cap on a shaping plate, ironing by steam, setting the steam temperature to be 90-120 ℃, controlling the shaping time to be 41-45 s, then draining and sucking the water, and sucking the steam on the knitted cap and shaping;
(7) puffing: and placing the finished knitted cap on a vibrating bed in a sealing chamber, starting a vacuumizing device and the vibrating bed, vacuumizing the sealing chamber, continuously vibrating the knitted cap, controlling the atmospheric pressure in the sealing chamber to be 30-70 kPa, and continuously vibrating for 5-10 minutes to enable yarns on the knitted cap to be fluffy.
The production method of the green pollution-free knitted hat is characterized in that the wax oil used in the wax treatment in the step (1) is composite wax oil, and is prepared by mixing at least 2 of paraffin, silicone oil, white oil and silicone wax.
The production and preparation method of the green pollution-free knitted hat is characterized in that the wax oil is formed by mixing paraffin, silicone oil and silicon wax, wherein the mass ratio of the paraffin, the silicone oil and the silicon wax is 1: 2-4: the 8-10 process comprises the following steps:
(a) adding silicon wax into the mixing tank, and controlling the temperature of the mixing tank to be 70-75 ℃ until the temperature of the silicon wax is consistent with that of the mixing tank;
(b) heating paraffin and silicone oil in a mixing tank in sequence according to a mass ratio, continuously stirring and heating, controlling the temperature of the mixing tank to be 80-90 ℃, stirring at a speed of 500R/Min, and stirring and mixing for 1 hour;
(c) and (c) after the step (b) is finished, adding the fabric softener into the mixing tank, and continuously stirring and mixing for 30 minutes to obtain the wax oil.
The production and preparation method of the green pollution-free knitted hat is characterized in that the wax oil is formed by mixing white oil, silicone oil and silicon wax, wherein the mass ratio of the white oil to the silicone oil to the silicon wax is 1: 2-3: the 8-10 process comprises the following steps:
(a) adding silicon wax into the mixing tank, and controlling the temperature of the mixing tank to be 70-75 ℃ until the temperature of the silicon wax is consistent with that of the mixing tank;
(b) heating white oil and silicone oil in a mixing tank in sequence according to a mass ratio, continuously stirring and heating, controlling the temperature of the mixing tank to be 80-90 ℃, stirring at a speed of 500R/Min, and stirring and mixing for 1 hour;
(c) and (c) after the step (b) is finished, adding the antibacterial and antistatic finishing agent into the mixing tank, and continuously stirring and mixing for 30 minutes to obtain the wax oil.
In the production method of the green pollution-free knitted hat, the fabric softener is one of softener i-IC', softener M5-20 and softener PEN.
The production and preparation method of the green pollution-free knitted hat comprises the step of preparing the antibacterial and antistatic finishing agent GK-25.
The invention has the beneficial effects that:
the invention provides a production and preparation method of a green pollution-free knitted hat, which comprises the following steps of (1) waxing; (2) twisting; (3) warping; (4) weaving; (5) sewing; (6) finishing; (7) the invention has the advantages that the principle is simple, the organization is clear, the invention is used for producing the knitted hat, the performance of the knitted hat is regulated and controlled according to the selection of the wax oil during the wax treatment during the production, the production requirements of most knitted hats are met, simultaneously, the knitted hat is vacuumized after finishing the arrangement, the comfort level of the knitted hat can be effectively improved, and in the production process of the production preparation method, no pollutant is produced, and the production is safe, green and pollution-free.
Drawings
FIG. 1 is a schematic view of the process of the present invention.
Detailed Description
In order to make the technical solution of the present invention clearer and clearer, the present invention is further described below with reference to embodiments, and any solution obtained by substituting technical features of the technical solution of the present invention with equivalents and performing conventional reasoning falls within the scope of the present invention.
Example one
A production and preparation method of a green pollution-free knitted hat is characterized by comprising the following steps:
(1) waxing; (2) twisting; (3) warping; (4) weaving; (5) sewing; (6) finishing; (7) puffing;
the method comprises the following specific steps:
(1) wax passing: carrying out wax treatment on single yarns through winding, wherein the winding is continuously arranged and at least comprises 3 groups, and the single yarns are subjected to continuous wax treatment through a plurality of windings;
(2) twisting: after the single yarn is waxed, twisting the single yarn into a plurality of strands of yarn, at least 2 strands;
(3) warping: warping the multi-strand yarns in the step (2) through a warping machine;
(4) weaving: weaving the warped multi-strand yarns by a weaving machine to form a cap piece;
(5) sewing: sewing the hat pieces obtained in the step (4) into a knitted hat, and adding jacquard according to the requirements of finished products;
(6) finishing: sleeving the knitted cap on a shaping plate, ironing by steam, setting the steam temperature to be 90-120 ℃, controlling the shaping time to be 41-45 s, then draining and sucking the water, and sucking the steam on the knitted cap and shaping;
(7) puffing: and placing the finished knitted cap on a vibrating bed in a sealing chamber, starting a vacuumizing device and the vibrating bed, vacuumizing the sealing chamber, continuously vibrating the knitted cap, controlling the atmospheric pressure in the sealing chamber to be 30-70 kPa, and continuously vibrating for 5-10 minutes to enable yarns on the knitted cap to be fluffy.
Example two
In this embodiment, the wax oil used in the wax treatment in step (1) is a composite wax oil, and is prepared by mixing at least 2 of paraffin, silicone oil, white oil and silicone wax.
EXAMPLE III
This example illustrates two wax oils used;
the wax oil is formed by mixing paraffin, silicone oil and silicon wax, wherein the mass ratio of the paraffin, the silicone oil and the silicon wax is 1: 2-4: the 8-10 process comprises the following steps:
(a) adding silicon wax into the mixing tank, and controlling the temperature of the mixing tank to be 70-75 ℃ until the temperature of the silicon wax is consistent with that of the mixing tank;
(b) heating paraffin and silicone oil in a mixing tank in sequence according to a mass ratio, continuously stirring and heating, controlling the temperature of the mixing tank to be 80-90 ℃, stirring at a speed of 500R/Min, and stirring and mixing for 1 hour;
(c) after the step (b) is finished, adding a fabric softener into the mixing tank, and continuously stirring and mixing for 30 minutes to obtain wax oil;
wherein the fabric softener is one of a softener i-IC', a softener M5-20 and a softener PEN;
when the fabric softener is not added, the antistatic effect is optimal, the softness is slightly poor, and after the fabric softener is added, the softness of single yarns can be greatly improved, so that the quality of the knitted hat is improved;
secondly, the wax oil is formed by mixing white oil, silicone oil and silicon wax, wherein the mass ratio of the white oil to the silicone oil to the silicon wax is 1: 2-3: the 8-10 process comprises the following steps:
(a) adding silicon wax into the mixing tank, and controlling the temperature of the mixing tank to be 70-75 ℃ until the temperature of the silicon wax is consistent with that of the mixing tank;
(b) heating white oil and silicone oil in a mixing tank in sequence according to a mass ratio, continuously stirring and heating, controlling the temperature of the mixing tank to be 80-90 ℃, stirring at a speed of 500R/Min, and stirring and mixing for 1 hour;
(c) after the step (b) is finished, adding an antibacterial and antistatic finishing agent into the mixing tank, and continuously stirring and mixing for 30 minutes to obtain wax oil;
wherein the antibacterial antistatic finishing agent is a finishing agent GK-25;
when the antibacterial and antistatic finishing agent is not added into the wax oil, the softness is optimal, the antistatic effect is slightly poor, and after the antibacterial and antistatic finishing agent is added, the antistatic effect of single yarns can be greatly improved, the antibacterial effect is improved, and the quality of the knitted hat is improved;
the wax oil of the first and the second should be selected according to the requirements of the produced knitting cap.
In summary, the invention has simple principle and clear arrangement, is used for producing the knitted hat, regulates and controls the performance of the knitted hat according to the selection of the wax oil during the wax treatment during the production, meets the production requirements of most knitted hats, and simultaneously carries out vacuum puffing after finishing the arrangement of the knitted hats, thereby effectively improving the comfort level of the knitted hats.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. A production and preparation method of a green pollution-free knitted hat is characterized by comprising the following steps:
(1) waxing; (2) twisting; (3) warping; (4) weaving; (5) sewing; (6) finishing; (7) puffing;
the method comprises the following specific steps:
(1) wax passing: carrying out wax treatment on single yarns through winding, wherein the winding is continuously arranged and at least comprises 3 groups, and the single yarns are subjected to continuous wax treatment through a plurality of windings;
(2) twisting: after the single yarn is waxed, twisting the single yarn into a plurality of strands of yarn, at least 2 strands;
(3) warping: warping the multi-strand yarns in the step (2) through a warping machine;
(4) weaving: weaving the warped multi-strand yarns by a weaving machine to form a cap piece;
(5) sewing: sewing the hat pieces obtained in the step (4) into a knitted hat, and adding jacquard according to the requirements of finished products;
(6) finishing: sleeving the knitted cap on a shaping plate, ironing by steam, setting the steam temperature to be 90-120 ℃, controlling the shaping time to be 41-45 s, then draining and sucking the water, and sucking the steam on the knitted cap and shaping;
(7) puffing: and placing the finished knitted cap on a vibrating bed in a sealing chamber, starting a vacuumizing device and the vibrating bed, vacuumizing the sealing chamber, continuously vibrating the knitted cap, controlling the atmospheric pressure in the sealing chamber to be 30-70 kPa, and continuously vibrating for 5-10 minutes to enable yarns on the knitted cap to be fluffy.
2. The method for producing a green pollution-free stocking cap as defined in claim 1, wherein the wax oil used in the waxing treatment in the step (1) is a compound wax oil prepared by mixing at least 2 of paraffin, silicone oil, white oil and silicone wax.
3. The method for producing the green pollution-free knitted hat as claimed in claim 2, wherein the wax oil is formed by mixing paraffin, silicone oil and silicone wax, wherein the mass ratio of the paraffin, the silicone oil and the silicone wax is 1: 2-4: the 8-10 process comprises the following steps:
(a) adding silicon wax into the mixing tank, and controlling the temperature of the mixing tank to be 70-75 ℃ until the temperature of the silicon wax is consistent with that of the mixing tank;
(b) heating paraffin and silicone oil in a mixing tank in sequence according to a mass ratio, continuously stirring and heating, controlling the temperature of the mixing tank to be 80-90 ℃, stirring at a speed of 500R/Min, and stirring and mixing for 1 hour;
(c) and (c) after the step (b) is finished, adding the fabric softener into the mixing tank, and continuously stirring and mixing for 30 minutes to obtain the wax oil.
4. The method for producing the green pollution-free knitted hat as claimed in claim 2, wherein the wax oil is formed by mixing white oil, silicone oil and silicone wax, wherein the mass ratio of the white oil to the silicone wax is 1: 2-3: the 8-10 process comprises the following steps:
(a) adding silicon wax into the mixing tank, and controlling the temperature of the mixing tank to be 70-75 ℃ until the temperature of the silicon wax is consistent with that of the mixing tank;
(b) heating white oil and silicone oil in a mixing tank in sequence according to a mass ratio, continuously stirring and heating, controlling the temperature of the mixing tank to be 80-90 ℃, stirring at a speed of 500R/Min, and stirring and mixing for 1 hour;
(c) and (c) after the step (b) is finished, adding the antibacterial and antistatic finishing agent into the mixing tank, and continuously stirring and mixing for 30 minutes to obtain the wax oil.
5. The method for producing a green pollution-free stocking cap as claimed in claim 3, wherein said fabric softener is one of softener i-IC', softener M5-20 and softener PEN.
6. The method for producing a green pollution-free stocking cap according to claim 4, wherein the antibacterial and antistatic finishing agent is finishing agent GK-25.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910756335.9A CN110623359B (en) | 2019-08-16 | 2019-08-16 | Production and preparation method of green pollution-free knitted hat |
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| CN201910756335.9A CN110623359B (en) | 2019-08-16 | 2019-08-16 | Production and preparation method of green pollution-free knitted hat |
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| CN110623359A CN110623359A (en) | 2019-12-31 |
| CN110623359B true CN110623359B (en) | 2022-04-12 |
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2019
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| CN108479118A (en) * | 2018-06-05 | 2018-09-04 | 中国石油大学(华东) | A kind of water-oil separating steel wire of graphene oxide/poly-dopamine surface modification |
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Effective date of registration: 20221226 Address after: 212432 Zhangmiao Industrial Park, Houbai Town, Jurong City, Zhenjiang City, Jiangsu Province Patentee after: Jiangsu Shenghai Garment Technology Co.,Ltd. Address before: 212432 zhangmiao industrial concentration zone, houbai Town, Jurong City, Zhenjiang City, Jiangsu Province Patentee before: Zhenjiang Haitian Knitting Products Co.,Ltd. |
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