CN110618138B - A method for detecting defects in a display screen using the principle of equal thickness interference - Google Patents
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Abstract
Description
技术领域technical field
本发明属于光检测技术领域,更具体地说,涉及一种利用等厚干涉原理检测显示屏中缺陷的系统及方法。The invention belongs to the technical field of light detection, and more particularly, relates to a system and method for detecting defects in a display screen by using the principle of equal thickness interference.
背景技术Background technique
为了让用户直观获悉电子设备的运行状态,或是让用户便捷地控制电子设备,电子设备上通常设置有不同的显示屏,显示屏的质量与玻璃原片的质量相关,终端用户对玻璃尺寸的需求是各种各样的,玻璃原片经过杂质检测后进行改裁,再进行一系列处理加工才能得到符合要求的显示屏。而且由于设备制造安装的过程中可能会在显示屏上存留杂质,影响显示屏的品质,例如,在显示屏上进行贴膜,会遗留灰尘胶水等杂质,因而,在显示屏制造完成后,或将显示屏安装在设备上后,需要对显示屏的品质进行检测。工作人员目视检测产品的显示屏上是否存有明显杂质,对一些细微的杂质不易察觉,检测结果不够精确,而且在长时间工作的情况下,人眼会产生视觉疲劳,从而增加漏检的风险,此外,人工检测也大大增加了成本。In order to let users intuitively know the running status of electronic devices, or to allow users to conveniently control electronic devices, electronic devices are usually equipped with different display screens. The quality of the display screen is related to the quality of the original glass sheet. There are various needs. The original glass sheet is re-cut after impurity detection, and then a series of processing and processing can be performed to obtain a display screen that meets the requirements. In addition, impurities may remain on the display screen during the manufacturing and installation of the equipment, which will affect the quality of the display screen. For example, when filming on the display screen, impurities such as dust and glue will be left behind. Therefore, after the display screen is manufactured, it may be After the display screen is installed on the device, the quality of the display screen needs to be tested. The staff visually detects whether there are obvious impurities on the display screen of the product. It is difficult to detect some subtle impurities, and the detection results are not accurate. In addition, when working for a long time, the human eye will have visual fatigue, thereby increasing the number of missed inspections. Risks, in addition, manual detection also greatly increases the cost.
为了提高检测效率和质量,现有技术中利用计算机图像检测方法进行杂质检测,如专利申请号:2018215036160,申请日:2018年9月13日,发明创造名称为:一种在线检测玻璃原片杂质的装置,该申请案公开了一种在线检测玻璃原片杂质的装置,包括用于放置待检测玻璃原片的玻璃原片传输台、用于发现玻璃原片的杂质并获取杂质的具体坐标的低倍观测线阵、可水平位移的水平滑台、用于接收低倍观测线阵所获取的杂质的坐标信息并控制水平滑台位移至正对杂质的位置的计算机滑台控制模块、与水平滑台固定连接的轮廓识别组件以及与轮廓识别组件连接的计算机图像处理模块;轮廓识别组件用于获取低倍观测线阵所发现的玻璃原片的杂质的轮廓图像数据,计算机图像处理模块用于获得轮廓识别组件所获取的轮廓图像数据并进行特征缺陷类型轮廓判定;该装置操作简单方便,检测效果好,但是不仅要检测杂质的有无,还要检测杂质的位置大小和轮廓形态,检测过程工序繁多。In order to improve the detection efficiency and quality, the computer image detection method is used to detect impurities in the prior art. For example, the patent application number: 2018215036160, the application date: September 13, 2018, the name of the invention and creation is: an online detection of impurities in glass original sheets The application discloses a device for on-line detection of impurities in a glass original, including a glass original transmission table for placing the glass original to be detected, a glass original for discovering impurities in the glass original and obtaining the specific coordinates of the impurities. A low-power observation linear array, a horizontal sliding table that can be horizontally displaced, a computer sliding table control module for receiving the coordinate information of impurities obtained by the low-power observation linear array and controlling the displacement of the horizontal sliding table to the position facing the impurities, and a horizontal The contour recognition component fixedly connected to the sliding table and the computer image processing module connected with the contour recognition component; the contour recognition component is used to obtain the contour image data of the impurities of the original glass sheet found by the low magnification observation line array, and the computer image processing module is used for Obtain the contour image data obtained by the contour recognition component and determine the contour of the characteristic defect type; the device is simple and convenient to operate and has a good detection effect, but it not only needs to detect the presence or absence of impurities, but also the position size and contour shape of the impurities. The detection process There are many processes.
再如专利申请号:2018106457926,申请日:2018年6月21日,发明创造名称为:显示屏的杂质的检测方法和装置,该申请案的检测方法包括:获取目标显示屏的最小外接矩形,得到第一目标图像:获取第一目标图像的噪声信息,其中,噪声信息至少包括噪声的尺寸以及噪声在第一目标图像中的位置,噪声信息的类型至少包括杂质信息和背景信息,杂质信息至少包括灰尘信息,背景信息为最小外接矩形中目标显示屏以外的区域:在第一目标图像的噪声信息中去除第一图像的四个角所在区域中的噪声信息,得到第一目标信息:基于第一目标信息确定目标显示屏的杂质信息。该方案仅针对带有圆弧角的矩形显示屏进行杂质检测,虽然提高了检测圆角显示屏中杂质信息的效果,但是需要先获取包含目标显示屏的最小外接矩形图像中的噪声信息,目标显示屏的四周为背景,再去除四个角所在区域中的噪声信息,检测步骤多,且主要针对尺寸比较小的显示屏进行检测。Another example is the patent application number: 2018106457926, the application date: June 21, 2018, and the name of the invention is: detection method and device for impurities in a display screen. The detection method of the application includes: obtaining the minimum circumscribed rectangle of the target display screen, Obtaining the first target image: Obtaining noise information of the first target image, where the noise information at least includes the size of the noise and the position of the noise in the first target image, the type of the noise information at least includes impurity information and background information, and the impurity information at least Including dust information, the background information is the area outside the target display screen in the minimum circumscribed rectangle: remove the noise information in the area where the four corners of the first image are located from the noise information of the first target image, and obtain the first target information: based on the first target image. A target information determines the impurity information of the target display screen. This solution only detects impurities on the rectangular display screen with rounded corners. Although the effect of detecting impurities in the display screen with rounded corners is improved, the noise information in the minimum circumscribed rectangular image containing the target display screen needs to be obtained first. The surrounding of the display screen is the background, and then the noise information in the area where the four corners are located is removed. There are many detection steps, and the detection is mainly carried out for the display screen with relatively small size.
发明内容SUMMARY OF THE INVENTION
1.发明要解决的技术问题1. The technical problem to be solved by the invention
本发明提供了一种利用等厚干涉原理检测显示屏中缺陷系统及方法,以光的等厚干涉条纹宽度为单位,通过计算条纹级数及条纹宽度得到缺陷的具体位置坐标,再对其进行后续加工剪裁,可以实现较高的检测精度,有效防止缺陷或杂质的漏检,得到完整无缺陷的玻璃显示屏。The invention provides a system and method for detecting defects in a display screen using the principle of equal-thickness interference. Taking the width of equal-thickness interference fringes of light as the unit, the specific position coordinates of the defects are obtained by calculating the fringe series and the fringe width, and then the Subsequent processing and tailoring can achieve higher detection accuracy, effectively prevent missed detection of defects or impurities, and obtain a complete and defect-free glass display.
2.技术方案2. Technical solutions
为达到上述目的,本发明提供的技术方案为:For achieving the above object, the technical scheme provided by the invention is:
一种利用等厚干涉原理检测显示屏中缺陷的方法,包括以下步骤:A method for detecting defects in a display screen using the principle of equal thickness interference, comprising the following steps:
步骤一:将平整玻片放置于测量平台上,平整玻片与待测玻片之间设置一定厚度的夹块形成空气劈尖,所述平整玻片、待测玻片与夹块之间组成干涉系统,所述干涉系统上设有扫描系统;Step 1: Place the flat glass slide on the measuring platform, and set a certain thickness of the clip between the flat glass slide and the test glass to form an air wedge, and the flat glass slide, the test glass and the clip are formed between an interferometric system, the interferometric system is provided with a scanning system;
步骤二:通过调节扫描系统中的扫描支架调节光源部分和摄像部分的位置,使光源部分的出射光沿空气劈尖厚度增大的方向扫描待测玻片并产生干涉条纹;Step 2: adjust the position of the light source part and the imaging part by adjusting the scanning bracket in the scanning system, so that the light emitted from the light source part scans the glass to be tested in the direction of increasing the thickness of the air wedge and generates interference fringes;
步骤三:扫描过程中待测玻片的缺陷处干涉条纹异常,通过光学显微模块计算异常条纹对应缺陷处至待测玻片边缘的横向距离x,所述光学显微模块与扫描系统中的摄像部分连接;Step 3: During the scanning process, the interference fringes at the defects of the glass to be tested are abnormal, and the lateral distance x from the defect corresponding to the abnormal fringes to the edge of the glass to be tested is calculated by the optical microscope module. Camera part connection;
步骤四:将夹块取出并放置于待测玻片相邻侧边形成另一个空气劈尖,重复步骤二与步骤三,得到异常条纹对应缺陷处至待测玻片边缘的纵向距离y。Step 4: Take out the clamping block and place it on the adjacent side of the glass to be tested to form another air wedge. Repeat steps 2 and 3 to obtain the longitudinal distance y from the defect corresponding to the abnormal streak to the edge of the glass to be tested.
作为本发明更进一步的改进,计算零级条纹至异常条纹的条纹级数n和条纹宽度l0,得到异常条纹对应缺陷至待测玻片边缘距离为nl0。As a further improvement of the present invention, the stripe series n and stripe width l 0 from zero-order stripes to abnormal stripes are calculated, and the distance from the defect corresponding to the abnormal stripe to the edge of the glass to be tested is nl 0 .
作为本发明更进一步的改进,任选一级正常条纹定义其坐标为xk,再数20级正常条纹定义其坐标为xk+20,测量20级正常条纹的总宽度为|xk-xk+20|,计算出单个条纹宽度为l0=|xk-xk+20|/20。As a further improvement of the present invention, the coordinates of one level of normal stripes are defined as x k , and the coordinates of 20 levels of normal stripes are defined as x k+20 , and the total width of the 20 levels of normal stripes is measured as |x k -x k+20 |, the calculated width of a single stripe is l 0 =|x k -x k+20 |/20.
作为本发明更进一步的改进,利用光学显微模块中的条纹计数器测量从边缘零级条纹到缺陷处对应的畸变条纹的条纹级数n。As a further improvement of the present invention, the fringe counter in the optical microscope module is used to measure the fringe order n from the zero-order fringes at the edges to the corresponding distortion fringes at the defects.
作为本发明更进一步的改进,根据所述待测玻片的长度a设置所述夹块的高度h,h/a=0.005~0.015。As a further improvement of the present invention, the height h of the clamping block is set according to the length a of the glass slide to be tested, and h/a=0.005-0.015.
本发明的一种利用等厚干涉原理检测显示屏中缺陷的系统,包括扫描系统、干涉系统和光学显微模块,所述扫描系统包括扫描支架以及与所述扫描支架连接的光源部分和摄像部分,所述光源部分的出射光用于照射所述干涉系统以产生干涉条纹,所述干涉系统包括待测玻片以及待测玻片底部放置的平整玻片,所述待测玻片和所述平整玻片之间设置夹块形成空气劈尖,所述扫描支架用于调节出射光并对待测玻片进行横纵扫描,所述光学显微模块与摄像部分连接以观察并记录所述干涉条纹的变化情况。A system for detecting defects in a display screen using the principle of equal thickness interference of the present invention includes a scanning system, an interference system and an optical microscope module, the scanning system includes a scanning support, a light source part and a camera part connected to the scanning support , the outgoing light of the light source part is used to illuminate the interference system to generate interference fringes, the interference system includes a glass to be tested and a flat glass placed at the bottom of the glass to be tested, the glass to be tested and the A clamping block is arranged between the flat glass slides to form an air wedge, the scanning bracket is used to adjust the outgoing light and scan the glass slide to be tested horizontally and vertically, and the optical microscope module is connected with the camera part to observe and record the interference fringes changes.
作为本发明更进一步的改进,所述扫描支架包括水平设置的滑动支杆和竖直设置的伸缩支杆,所述伸缩支杆底部设有固定杆,所述固定杆用于安装光源部分和摄像部分,所述伸缩支杆沿滑动支杆水平移动以使出射光对待测玻片进行横向扫描。As a further improvement of the present invention, the scanning support includes a horizontally arranged sliding support rod and a vertically arranged telescopic support rod, the bottom of the telescopic support rod is provided with a fixed rod, and the fixed rod is used to install the light source part and the camera. In part, the telescopic strut moves horizontally along the sliding strut to make the outgoing light scan the glass to be tested laterally.
作为本发明更进一步的改进,所述滑动支杆与导轨连接,所述滑动支杆沿导轨滑动方向垂直于所述伸缩支杆沿滑动支杆移动方向,以实现出射光对待测玻片的纵向扫描。As a further improvement of the present invention, the sliding strut is connected to the guide rail, and the sliding strut along the sliding direction of the guide rail is perpendicular to the moving direction of the telescopic strut along the sliding strut, so as to realize the longitudinal direction of the glass to be tested by the emitted light. scanning.
作为本发明更进一步的改进,所述光源部分通过第一连杆与固定杆固定连接,所述摄像部分通过第二连杆与固定杆固定连接。As a further improvement of the present invention, the light source part is fixedly connected to the fixing rod through a first link, and the imaging part is fixedly connected to the fixing rod through a second link.
作为本发明更进一步的改进,所述滑动支杆与所述伸缩支杆内还设有位移传感器。As a further improvement of the present invention, a displacement sensor is also provided in the sliding support rod and the telescopic support rod.
3.有益效果3. Beneficial effects
采用本发明提供的技术方案,与现有技术相比,具有如下显著效果:Adopting the technical scheme provided by the present invention, compared with the prior art, has the following remarkable effects:
(1)本发明的一种利用等厚干涉原理检测显示屏中缺陷的方法,待测玻片与平整玻片之间形成空气劈尖,平行光透过空气劈尖产生干涉条纹,当待测玻片中有缺陷或杂质时,干涉条纹发生畸变,在x与y方向分别计算条纹级数及条纹宽度得到缺陷的具体位置坐标,再对其进行后续加工剪裁,可以实现较高的检测精度,操作简单方便。(1) A method for detecting defects in a display screen using the principle of equal thickness interference of the present invention, an air wedge is formed between the glass slide to be tested and the flat glass slide, and parallel light passes through the air wedge to generate interference fringes. When there are defects or impurities in the glass slide, the interference fringes are distorted. Calculate the fringe series and fringe width in the x and y directions to obtain the specific position coordinates of the defects, and then perform subsequent processing and tailoring to achieve higher detection accuracy. The operation is simple and convenient.
(2)本发明的一种利用等厚干涉原理检测显示屏中缺陷的方法,根据待测玻片的长度a设置夹块的高度h,h/a=0.005~0.015,有利于得到充足数量的明暗条纹,且条纹宽度较小、排布分散,有利于光学显微模块的观察记录,减小测量误差。(2) In a method of the present invention for detecting defects in a display screen using the principle of equal thickness interference, the height h of the clamping block is set according to the length a of the glass to be tested, h/a=0.005-0.015, which is beneficial to obtain a sufficient number of Bright and dark stripes, with small stripe width and scattered arrangement, are conducive to the observation and recording of the optical microscope module and reduce the measurement error.
(3)本发明的一种利用等厚干涉原理检测显示屏中缺陷的系统,光源部分和摄像部分分别通过连杆与固定杆固定连接,固定杆通过伸缩支杆与滑动支杆滑动连接,通过调节滑动支杆及伸缩支杆使平行光束对待测玻片进行全面的扫面检测,可以有效防止缺陷或杂质的漏检,得到完整无缺陷的玻璃显示屏,检测效率高。(3) A system of the present invention for detecting defects in a display screen using the principle of equal-thickness interference, the light source part and the camera part are respectively fixedly connected to a fixed rod through a connecting rod, and the fixed rod is slidably connected to a sliding support rod through a telescopic support rod, Adjusting the sliding support rod and the telescopic support rod enables the parallel beam to perform a comprehensive scanning inspection of the glass to be tested, which can effectively prevent the missed inspection of defects or impurities, and obtain a complete and defect-free glass display with high inspection efficiency.
(4)本发明的一种利用等厚干涉原理检测显示屏中缺陷的系统,滑动支杆与伸缩支杆内还设有位移传感器,位移传感器可以用来辅助判断显示屏中缺陷坐标,使得检测过程的稳定性得到保障。(4) A system of the present invention for detecting defects in a display screen using the principle of equal-thickness interference. A displacement sensor is also provided in the sliding support rod and the telescopic support rod. The displacement sensor can be used to assist in judging the coordinates of defects in the display screen, so that the detection The stability of the process is guaranteed.
附图说明Description of drawings
图1为本发明的一种利用等厚干涉原理检测显示屏中缺陷的系统的结构示意图;1 is a schematic structural diagram of a system for detecting defects in a display screen using the principle of equal-thickness interference according to the present invention;
图2为本发明中光源部分的结构示意图;Fig. 2 is the structural representation of the light source part in the present invention;
图3为本发明中显示屏缺陷处的平面坐标示意图。FIG. 3 is a schematic diagram of the plane coordinates of the defect of the display screen in the present invention.
图4为本发明定义条纹级数的平面示意图。FIG. 4 is a schematic plan view of the definition of fringe progression in the present invention.
附图标记:1-1、滑动支杆;1-2、伸缩支杆;1-3、固定杆;2-1、光源外壳;2-2、固定座;2-3、第一连杆;2-4、激光器;2-5、固定架;2-6、短焦距透镜;2-7、长焦距透镜;3-1、摄像镜头;3-2、目镜;3-3、镜筒;3-4、物镜;3-5、反射片;3-6、第二连杆;4-1、待测玻片;4-2、平整玻片;4-3、干涉条纹;4-4、垫片;4-5、夹块。Reference signs: 1-1, sliding support rod; 1-2, telescopic support rod; 1-3, fixed rod; 2-1, light source housing; 2-2, fixed seat; 2-3, first connecting rod; 2-4, laser; 2-5, fixed frame; 2-6, short focal length lens; 2-7, long focal length lens; 3-1, camera lens; 3-2, eyepiece; 3-3, lens barrel; 3 -4, Objective lens; 3-5, Reflector; 3-6, Second connecting rod; 4-1, Glass to be tested; 4-2, Flat glass; 4-3, Interference fringes; 4-4, Pad piece; 4-5, clamping block.
具体实施方式Detailed ways
为进一步了解本发明的内容,结合附图和实施例对本发明作详细描述。In order to further understand the content of the present invention, the present invention will be described in detail with reference to the accompanying drawings and embodiments.
实施例1Example 1
结合图1至图3,本实施例的一种利用等厚干涉原理检测显示屏中缺陷的系统,包括扫描系统、干涉系统和光学显微模块,扫描系统包括扫描支架以及与扫描支架连接的光源部分和摄像部分,光源部分的出射光用于照射干涉系统以产生干涉条纹,干涉系统包括待测玻片4-1以及待测玻片4-1底部放置的平整玻片4-2,待测玻片4-1和平整玻片4-2之间设置夹块4-5形成空气劈尖,扫描支架用于调节出射光并对待测玻片4-1进行横纵扫描,光学显微模块与摄像部分连接以观察并记录干涉条纹的变化情况。1 to 3, a system for detecting defects in a display screen using the principle of equal thickness interference in this embodiment includes a scanning system, an interference system, and an optical microscope module. The scanning system includes a scanning bracket and a light source connected to the scanning bracket. part and the camera part, the outgoing light of the light source part is used to illuminate the interference system to generate interference fringes. The interference system includes the glass slide 4-1 to be tested and the flat glass slide 4-2 placed at the bottom of the glass slide 4-1 to be tested. A clamping block 4-5 is set between the glass slide 4-1 and the flat glass slide 4-2 to form an air wedge. The scanning bracket is used to adjust the outgoing light and scan the glass slide 4-1 to be tested horizontally and vertically. The imaging part is connected to observe and record the changes of the interference fringes.
进一步地,本实施例中扫描支架包括水平设置的滑动支杆1-1和竖直设置的伸缩支杆1-2,伸缩支杆1-2底部设有固定杆1-3,固定杆1-3用于安装光源部分和摄像部分,光源部分和摄像部分并列设置,本实施例中伸缩支杆1-2沿滑动支杆1-1水平移动以使出射光对待测玻片4-1进行横向扫描;滑动支杆1-1与导轨连接,滑动支杆1-1沿导轨滑动方向垂直于伸缩支杆1-2沿滑动支杆1-1移动方向,以实现出射光对待测玻片4-1的纵向扫描,横、纵方向分别与待测玻片4-1两个相邻侧边相平行,并使光线沿着空气劈尖厚度增大的方向对干涉系统进行扫描检测。Further, in this embodiment, the scanning support includes a horizontally arranged sliding support rod 1-1 and a vertically arranged telescopic support rod 1-2, the bottom of the telescopic support rod 1-2 is provided with a fixed rod 1-3, and the fixed rod 1- 3 is used to install the light source part and the imaging part, and the light source part and the imaging part are arranged side by side. Scanning; the sliding support rod 1-1 is connected with the guide rail, and the sliding support rod 1-1 is perpendicular to the sliding direction of the telescopic support rod 1-2 along the moving direction of the sliding support rod 1-1 along the guide rail, so as to realize the emission light of the glass to be tested 4- In the longitudinal scan of 1, the horizontal and vertical directions are respectively parallel to the two adjacent sides of the glass slide 4-1 to be tested, and the light ray scans and detects the interference system along the direction of increasing the thickness of the air wedge.
具体地,本实施例中光源部分包括光源外壳2-1,光源外壳2-1内设有激光器2-4、短焦距透镜2-6和长焦距透镜2-7,激光器2-4发射的光线依次经过短焦距透镜2-6和长焦距透镜2-7,得到光斑直径扩大后的平行光;摄像部分包括从上到下依次连接的摄像镜头3-1、目镜3-2、镜筒3-3和物镜3-4,反射片3-5倾斜设置于物镜3-4底部,倾斜角度为45°,以使平行光照射在摄像部分的反射片3-5上,反射片3-5将一束平行光反射至底部的干涉系统以产生干涉条纹。本实施例中摄像部分内设有自动调焦系统,该自动调焦系统用于控制伸缩支杆1-2的伸缩位移,以使观察视场得到最佳聚焦状态。Specifically, in this embodiment, the light source part includes a light source housing 2-1, and the light source housing 2-1 is provided with a laser 2-4, a short focal length lens 2-6 and a long focal length lens 2-7, and the light emitted by the laser 2-4 Passing through the short focal length lens 2-6 and the long focal length lens 2-7 in turn, the parallel light with the enlarged spot diameter is obtained; the imaging part includes the imaging lens 3-1, the eyepiece 3-2, the lens barrel 3- 3 and the objective lens 3-4, the reflection sheet 3-5 is inclined and arranged at the bottom of the objective lens 3-4, and the inclination angle is 45°, so that the parallel light is irradiated on the reflection sheet 3-5 of the imaging part, and the reflection sheet 3-5 will be a The beam of parallel light is reflected to the interferometric system at the bottom to produce interference fringes. In this embodiment, an automatic focusing system is arranged in the imaging part, and the automatic focusing system is used to control the telescopic displacement of the telescopic struts 1-2, so as to obtain the best focusing state of the observation field.
检测原理如下,本实施例中把两块玻璃显示屏叠在一起,一端接触,另一端夹有夹块4-5,两层玻璃屏之间形成楔形空气薄膜,当有平行光照射干涉系统时,就会在空气薄膜的上表面产生等厚干涉条纹,干涉条纹为相互等宽等间距、明暗相间的平行条纹。当上层的待测玻片4-1内部有缺陷或杂质时,干涉条纹就会发生畸变,畸变的形状与显示屏内部缺陷的形状有关,本实施例中光学显微模块可以记录畸变条纹对应缺陷处的位置,通过干涉条纹的变化检测出显示屏中的缺陷或杂质,可以防止漏检,提高检测精度。The detection principle is as follows. In this embodiment, two glass display screens are stacked together, one end is in contact, and the other end is sandwiched with clamping blocks 4-5. A wedge-shaped air film is formed between the two glass screens. When parallel light illuminates the interference system , interference fringes of equal thickness will be generated on the upper surface of the air film, and the interference fringes are parallel fringes with equal width and equal spacing, and alternating light and dark. When there are defects or impurities in the upper glass slide 4-1 to be tested, the interference fringes will be distorted. The shape of the distortion is related to the shape of the internal defects of the display screen. In this embodiment, the optical microscope module can record the corresponding defects of the distortion fringes. Defects or impurities in the display screen can be detected through the change of interference fringes, which can prevent missed detection and improve detection accuracy.
本方案还提供了一种利用等厚干涉原理检测显示屏中缺陷的方法,包括以下步骤:The solution also provides a method for detecting defects in a display screen using the principle of equal thickness interference, including the following steps:
步骤一:将平整玻片4-2放置于测量平台上,平整玻片4-2与待测玻片4-1之间设置一定厚度的夹块4-5形成空气劈尖,平整玻片4-2、待测玻片4-1与夹块4-5之间组成干涉系统,干涉系统上设有扫描系统;Step 1: Place the flat glass slide 4-2 on the measuring platform, set a certain thickness of the clip 4-5 between the flat glass slide 4-2 and the glass slide 4-1 to be tested to form an air split, and flatten the glass slide 4. -2. An interference system is formed between the glass slide 4-1 to be tested and the clamping block 4-5, and a scanning system is arranged on the interference system;
步骤二:通过调节扫描系统中的扫描支架调节光源部分和摄像部分的位置,使光源部分的出射光沿空气劈尖厚度增大的方向扫描待测玻片4-1并产生干涉条纹;Step 2: adjust the position of the light source part and the imaging part by adjusting the scanning bracket in the scanning system, so that the light emitted from the light source part scans the glass slide 4-1 to be tested and generates interference fringes along the direction in which the thickness of the air wedge increases;
步骤三:扫描过程中待测玻片4-1的缺陷处干涉条纹异常,通过光学显微模块计算异常条纹对应缺陷处至待测玻片4-1边缘的横向距离x,光学显微模块与扫描系统中的摄像部分连接;Step 3: During the scanning process, the interference fringes at the defects of the glass slide 4-1 to be tested are abnormal. The optical microscope module calculates the lateral distance x from the defect corresponding to the abnormal fringes to the edge of the glass slide 4-1 to be tested. The connection of the camera part in the scanning system;
步骤四:将夹块4-5取出并放置于待测玻片4-1相邻侧边形成另一个空气劈尖,重复步骤二与步骤三,得到异常条纹对应缺陷处至待测玻片4-1边缘的纵向距离y。Step 4: Take out the clamping block 4-5 and place it on the adjacent side of the glass to be tested 4-1 to form another air wedge. Repeat steps 2 and 3 to obtain the abnormal stripe corresponding to the defect to the glass to be tested 4. -1 The longitudinal distance y of the edge.
从理论上来说,待测玻片4-1上的平行光通过等厚干涉形成干涉条纹4-3,激光波长λ已知,相邻两条明文或暗纹的距离为半波长λ/2,当用于产生空气劈尖的夹块4-5厚度为10mm时,每增加一级条纹对应的楔形空气薄膜的厚度增加λ/2,一般未裁剪的玻璃显示屏形状为边长a=2m的正方形,对于波长λ为532nm的激光而言,产生的条纹数为N=h/(λ/2)=37593条,产生的等厚劈尖干涉条纹明暗相间、相互等宽等间距,在有缺陷或杂质的地方会产生畸变,干涉条纹的宽度计算公式为w=a/N=0.0532mm。Theoretically speaking, the parallel light on the glass slide 4-1 to be tested forms interference fringes 4-3 through equal thickness interference, the laser wavelength λ is known, and the distance between two adjacent plaintext or dark fringes is half wavelength λ/2, When the thickness of the clips 4-5 used to generate the air wedge is 10mm, the thickness of the wedge-shaped air film corresponding to each additional stripe increases by λ/2. Generally, the shape of the uncut glass display screen is a side length a=2m. Square, for a laser with a wavelength λ of 532 nm, the number of fringes generated is N=h/(λ/2)=37593, and the generated wedge-point interference fringes of equal thickness are bright and dark, and have equal width and equal spacing. Or impurities will produce distortion, and the calculation formula of the width of the interference fringes is w=a/N=0.0532mm.
由此可见,条纹宽度的计算与未裁剪显示屏的尺寸以及空气夹块4-5厚度有关,一方面,由于夹块4-5厚度较小,当显示屏边缘不规则时,经公式计算的条纹宽度将产生较大的误差;另一方面,由于本发明需要定位缺陷的具体位置,至少需要缺陷至显示屏两个相邻侧边的距离,因此需要移动夹块4-5的位置以形成两个不同方向的空气劈尖,来分别检测显示屏缺陷的二维坐标,而夹块4-5高度较小,无法保证前后两次放置的位置相同,形成的条纹级数也不同,若按照同一公式计算两个空气劈尖产生的条纹宽度显然不够准确。It can be seen that the calculation of the stripe width is related to the size of the uncut display screen and the thickness of the air clamps 4-5. The width of the stripes will cause a large error; on the other hand, since the present invention needs to locate the specific position of the defect, at least the distance from the defect to the two adjacent sides of the display screen, it is necessary to move the position of the clamping blocks 4-5 to form Two air wedges in different directions are used to detect the two-dimensional coordinates of the defects of the display screen respectively, and the height of the clamping blocks 4-5 is small, so it cannot be guaranteed that the positions of the two front and rear are the same, and the number of stripes formed is also different. The same formula is obviously not accurate enough to calculate the stripe widths produced by the two air wedges.
具体在本实施例中,待测玻片4-1以及其底部放置的平整玻片4-2之间设置夹块4-5形成空气劈尖,此时通过调节伸缩支杆1-2使其沿滑动支杆1-1水平移动,平行光沿着劈尖厚度增大的方向横向扫描,缺陷处干涉条纹发生畸变,具体在本实施例中通过计算零级条纹至异常畸变条纹的条纹级数n和条纹宽度l0,得到异常条纹对应缺陷至待测玻片4-1边缘距离为nl0。条纹宽度的计算过程如下:任选一级正常条纹定义其坐标为xk,再数20级正常条纹定义其坐标为xk+20,测量20级正常条纹的总宽度为|xk-xk+20|,计算出一级条纹宽度为l0=|xk-xk+20|/20。由于等厚劈尖干涉条纹明暗相间、相互等宽等间距,通过计算20级正常条纹的平均宽度来计算单个条纹宽度可以提高检测精度,干涉条纹在有缺陷或杂质的地方会产生畸变,此时利用光学显微模块中的条纹计数器测量从边缘零级条纹到缺陷处对应的畸变条纹的条纹级数n,则异常条纹对应缺陷至待测玻片4-1边缘距离为X=nl0=n|xk-xk+20|/20。Specifically in this embodiment, a clamping block 4-5 is set between the glass slide 4-1 to be tested and the flat glass slide 4-2 placed at the bottom to form an air wedge. At this time, by adjusting the telescopic strut 1-2, the Move horizontally along the sliding strut 1-1, and the parallel light scans laterally along the direction of the increase of the thickness of the wedge tip, and the interference fringes at the defect are distorted. n and the stripe width l 0 , the distance from the defect corresponding to the abnormal stripe to the edge of the glass slide 4-1 to be tested is nl 0 . The calculation process of stripe width is as follows: choose one level of normal stripes to define its coordinates as x k , then count 20 levels of normal stripes to define its coordinates as x k+20 , measure the total width of 20 levels of normal stripes as |x k -x k +20 |, the first-order stripe width is calculated as l 0 =|x k -x k+20 |/20. Since the interference fringes of equal thickness are alternately bright and dark, and have equal width and equal spacing, the detection accuracy can be improved by calculating the average width of the 20-level normal fringes to calculate the width of a single fringe. The interference fringes will be distorted in places with defects or impurities. Use the fringe counter in the optical microscope module to measure the fringe series n from the zero-order fringes on the edge to the corresponding distortion fringes at the defect, then the distance between the abnormal fringes corresponding to the defect and the edge of the glass 4-1 to be tested is X=nl 0 =n |x k -x k+20 |/20.
本实施例中对干涉系统横向扫描结束后将夹块4-5取出并放置于待测玻片4-1相邻侧边形成另一个空气劈尖,滑动支杆1-1与导轨连接以使摄像部分的反射光沿待测玻片4-1表面进行纵向扫描,按照同样的方法即可得到缺陷至显示屏相邻侧边的距离,得到缺陷在显示屏中的纵向坐标y,具体地可参考图3所示,在x与y方向分别测量缺陷至玻璃显示屏边缘的距离,就可定位出杂质或缺陷的平面位置坐标,在裁剪显示屏时规避杂质即得到完整无缺陷的玻璃显示屏。对于缺陷的坐标定位,可以一次性的对显示屏进行横纵扫描,扫描毕后即可得到显示屏中的所有缺陷坐标,根据各个缺陷坐标进行合理裁剪,提高加工效率。In this embodiment, after the lateral scanning of the interference system is completed, the clamping block 4-5 is taken out and placed on the adjacent side of the glass 4-1 to be tested to form another air wedge, and the sliding support rod 1-1 is connected with the guide rail to make The reflected light from the imaging part is scanned longitudinally along the surface of the glass to be tested 4-1. According to the same method, the distance from the defect to the adjacent side of the display screen can be obtained, and the longitudinal coordinate y of the defect in the display screen can be obtained. Referring to Figure 3, by measuring the distance from the defect to the edge of the glass display in the x and y directions, the plane position coordinates of impurities or defects can be located. When cutting the display, the impurities can be avoided to obtain a complete and defect-free glass display. . For the coordinate positioning of defects, the display screen can be scanned horizontally and vertically at one time. After scanning, all the defect coordinates in the display screen can be obtained, and reasonable cutting is carried out according to each defect coordinate to improve the processing efficiency.
现有技术中通过拍照扫描并观察照片来检测缺陷,或者通过CCD摄像头的二维扫描并由摄像头的机械坐标来确定缺陷或杂质,相对于上述方法,本实施例的检测方法更为精确,本实施例基于等厚干涉原理并以干涉条纹宽度为单位,精确检查并测量出显示屏中每个杂质或缺陷的具体坐标,大大提高了检测效率和检测精度。In the prior art, defects are detected by taking photos, scanning and observing the photos, or by two-dimensional scanning of a CCD camera and determining defects or impurities by the mechanical coordinates of the camera. Compared with the above methods, the detection method of this embodiment is more accurate. The embodiment is based on the principle of equal thickness interference and takes the width of the interference fringes as the unit to accurately check and measure the specific coordinates of each impurity or defect in the display screen, which greatly improves the detection efficiency and detection accuracy.
实施例2Example 2
本实施例的一种利用等厚干涉原理检测显示屏中缺陷的方法,其步骤基本同实施例1,进一步地,本实施例根据待测玻片4-1的长度a设置夹块4-5的高度h,h/a=0.005~0.015,具体在本实施例中待测玻片4-1为边长2m的正方形,根据上述公式计算夹块4-5高度为10mm~30mm,本实施例中夹块4-5高度为30mm,即整个空气劈尖的最大厚度为30mm,本实施例中激光器2-4为波长532nm的绿光激光器。A method for detecting defects in a display screen using the principle of equal thickness interference in this embodiment is basically the same as that in Embodiment 1. Further, in this embodiment, a clamping block 4-5 is set according to the length a of the glass slide 4-1 to be tested. The height h, h/a=0.005~0.015, specifically in this embodiment, the glass slide 4-1 to be tested is a square with a side length of 2m. According to the above formula, the height of the clamping block 4-5 is calculated to be 10mm~30mm. The height of the middle clamping block 4-5 is 30 mm, that is, the maximum thickness of the entire air wedge is 30 mm. In this embodiment, the laser 2-4 is a green laser with a wavelength of 532 nm.
由于随着夹块4-5厚度的增加,条纹宽度按比例缩减,为了使干涉系统形成的干涉条纹易于观察计算,本实施例中夹块4-5高度不宜过大或过小,夹块4-5高度较小时不易取放,会使前后两次形成的空气劈尖差距较大,且形成的条纹数量下降、条纹宽度增大,从而增大后续过程的计算误差;夹块4-5高度较大时形成的条纹宽度减小,虽然有利于减小计算误差,但是明暗条纹排布密集,不易观察记录。因此本实施例的夹块4-5高度h根据待测玻片4-1长度a合理设置,有利于得到充足数量的明暗条纹,且条纹宽度较小、排布分散,有利于光学显微模块的记录,减小测量误差。Since the width of the fringes decreases proportionally with the increase of the thickness of the clamping blocks 4-5, in order to make the interference fringes formed by the interference system easy to observe and calculate, the height of the clamping blocks 4-5 in this embodiment should not be too large or too small. -5 When the height is small, it is not easy to pick and place, which will make the gap between the air wedges formed twice before and after is large, and the number of formed stripes will decrease and the width of the stripes will increase, thereby increasing the calculation error of the subsequent process; the height of the clamping block 4-5 When the width is larger, the width of the formed stripes is reduced. Although it is beneficial to reduce the calculation error, the bright and dark stripes are densely arranged, making it difficult to observe and record. Therefore, the height h of the clamping block 4-5 in this embodiment is reasonably set according to the length a of the glass slide 4-1 to be tested, which is conducive to obtaining a sufficient number of light and dark stripes, and the stripe width is small and the arrangement is scattered, which is conducive to the optical microscope module records to reduce measurement errors.
实施例3Example 3
本实施例的一种利用等厚干涉原理检测显示屏中缺陷的系统,其结构基本同实施例1,进一步地,本实施例光源部分通过第一连杆2-3与固定杆1-3固定连接,摄像部分通过第二连杆3-6与固定杆1-3固定连接。由于玻璃显示屏的尺寸较大,如果采用外部固定光源,对尺寸约2m的正方形显示屏进行扫描检测,所需固定光源结构较大,而且消耗能量,浪费能源。本实施例中固定杆1-3可以随伸缩支杆1-2沿滑动支杆1-1水平移动,光源部分和摄像部分相对位置保持不变,从而实现光源部分与摄像部分的同步移动,光源部分可以提供光束稳定的平行光,平行光经过干涉系统形成的干涉条纹与外部大光源的效果完全相同,不仅节省能源,也减少了光污染。In this embodiment, a system for detecting defects in a display screen using the principle of equal thickness interference is basically the same in structure as in Embodiment 1. Further, in this embodiment, the light source part is fixed with the first connecting rod 2-3 and the fixing rod 1-3 Connection, the camera part is fixedly connected with the fixing rod 1-3 through the second connecting rod 3-6. Due to the large size of the glass display screen, if an external fixed light source is used to scan and detect a square display screen with a size of about 2m, the required fixed light source structure is large, and energy is consumed and wasted. In this embodiment, the fixed rod 1-3 can move horizontally along the sliding rod 1-1 along with the telescopic rod 1-2, and the relative position of the light source part and the imaging part remains unchanged, so that the synchronous movement of the light source part and the imaging part can be realized, and the light source part and the imaging part can move synchronously. Some can provide parallel light with stable beam. The interference fringes formed by the parallel light through the interference system are exactly the same as the effect of the external large light source, which not only saves energy, but also reduces light pollution.
实施例4Example 4
本实施例的一种利用等厚干涉原理检测显示屏中缺陷的系统,其结构基本同实施例1,进一步地,本实施例中滑动支杆1-1与伸缩支杆1-2内还设有位移传感器,伸缩支杆1-2内含电源线与信号线,位移传感器可以用来记录摄像部分的机械坐标,用来辅助判断畸变条纹对应缺陷处的位置。由于位移传感器存在回程误差,灵敏度和稳定性一般,单独利用位移传感器判断缺陷位置不够准确,尤其当电路出现故障时,位移传感器无法检测支杆位移,不能判断摄像部分的位置坐标。In this embodiment, a system for detecting defects in a display screen using the principle of equal thickness interference is basically the same as the first embodiment. There is a displacement sensor, and the telescopic struts 1-2 contain power lines and signal lines. The displacement sensor can be used to record the mechanical coordinates of the camera part to assist in judging the position of the distortion fringe corresponding to the defect. Due to the return error of the displacement sensor, the sensitivity and stability are average, and it is not accurate enough to use the displacement sensor alone to determine the defect position. Especially when the circuit fails, the displacement sensor cannot detect the displacement of the support rod, and cannot judge the position coordinates of the camera part.
本实施例通过位移传感器计算的机械坐标来确定摄像部分位置,将摄像部分位置与光干涉原理测量的缺陷坐标进行对比,当条纹宽度或条纹级数计算错误时,光干涉的计算坐标与位移传感器计算的机械坐标差距过大,则提示工作人员重新对该部分进行扫描检测。因此,本实施例在支杆内安装位移传感器可以用来辅助判断显示屏中缺陷坐标,使得检测过程的稳定性得到保障,采取光干涉定位与位移传感器定位双重定位方法,并以光的等厚干涉条纹宽度为单位,检测显示屏内部缺陷或杂质的精准位置,再由后续切割工序进行剔除,本实施例的检测系统结构简单,操作方便,检测效率高,检测效果好。In this embodiment, the position of the imaging part is determined by the mechanical coordinates calculated by the displacement sensor, and the position of the imaging part is compared with the defect coordinates measured by the optical interference principle. If the calculated mechanical coordinate gap is too large, the staff will be prompted to scan and detect the part again. Therefore, in this embodiment, the displacement sensor installed in the support rod can be used to assist in judging the coordinates of defects in the display screen, so that the stability of the detection process can be guaranteed. The width of the interference fringes is taken as the unit, and the precise position of the defects or impurities inside the display screen is detected, and then eliminated by the subsequent cutting process. The detection system of this embodiment has a simple structure, convenient operation, high detection efficiency, and good detection effect.
另外,本实施例中平整玻片4-2与待测玻片4-1尺寸较大,在平整玻片4-2两端底部放置垫片4-4,垫片4-4垫在测量平台上以使显示屏放置平稳,防止平整玻片4-2表面受到磨损或污染。In addition, in this embodiment, the size of the flat glass slide 4-2 and the glass slide 4-1 to be measured are larger, and spacers 4-4 are placed at the bottoms of both ends of the flat glass slide 4-2, and the spacers 4-4 are placed on the measuring platform so that the display screen can be placed smoothly and prevent the surface of the flat glass 4-2 from being worn or contaminated.
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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