CN110617920A - Quick pressure testing device of intercooler - Google Patents
Quick pressure testing device of intercooler Download PDFInfo
- Publication number
- CN110617920A CN110617920A CN201910980038.2A CN201910980038A CN110617920A CN 110617920 A CN110617920 A CN 110617920A CN 201910980038 A CN201910980038 A CN 201910980038A CN 110617920 A CN110617920 A CN 110617920A
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- Prior art keywords
- air inlet
- bottom plate
- intercooler
- handle
- inlet end
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- 238000012360 testing method Methods 0.000 title claims abstract description 35
- 238000007789 sealing Methods 0.000 claims abstract description 28
- 238000012545 processing Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
The invention provides a quick pressure test device of an intercooler, which comprises a bottom plate, a sealing end and an air inlet end, wherein the sealing end is arranged at one end of the bottom plate, the air inlet end is arranged at the other end of the bottom plate, the sealing end is fixed on the bottom plate, a rubber pad vertical to the bottom plate is arranged on the sealing end, a guide plate is arranged at one end, close to the air inlet end, of the bottom plate, the air inlet end is clamped on the guide plate and matched with the guide plate to form a guide rail structure, the air inlet end can transversely slide along the guide plate, an adapter is arranged on the air inlet end, an air inlet connector is arranged on the adapter, and an air inlet hole of the air inlet connector is communicated with a through hole in the adapter to form an air; and one side of the air inlet end, which is far away from the sealing end, is connected with a transverse pressing type elbow clip device. The pressure testing device solves the problems that the pressure testing device in the prior art is complex in structure, complex to install during pressure testing and inconvenient to use.
Description
Technical Field
The invention relates to a pressure testing device, in particular to a quick pressure testing device of an intercooler.
Background
After the intercooler is made and is accomplished, need carry out the pressure testing to the intercooler and detect, prevent that the intercooler during operation from having the leakage, pressure testing device among the prior art, the structure is more complicated, and the installation is more loaded down with trivial details during the pressure testing, uses inconveniently, so this kind of device is in order not to reach the requirement.
Disclosure of Invention
The invention provides a quick pressure test device for an intercooler, which aims to solve the problems of complex structure, complex installation and inconvenience in use of the pressure test device in the prior art.
In order to solve the technical problem, the invention provides a quick pressure test device of an intercooler, which comprises a bottom plate, a sealing end and an air inlet end, wherein the sealing end is arranged at one end of the bottom plate, the air inlet end is arranged at the other end of the bottom plate, the sealing end is fixed on the bottom plate, a rubber pad perpendicular to the bottom plate is arranged on the sealing end, a guide plate is arranged at one end, close to the air inlet end, of the bottom plate, the air inlet end is clamped on the guide plate and matched with the guide plate to form a guide rail structure, the air inlet end is arranged on the bottom plate through the guide plate, the air inlet end can transversely slide along the guide plate, an adapter is arranged on the air inlet end, an air inlet connector is arranged on the adapter, and an air inlet hole of the air inlet connector is communicated with a through hole in; the air inlet end is connected with a transverse pressing type elbow clip device on one side far away from the sealing end, and the transverse pressing type elbow clip device is installed on one end, far away from the sealing end, of the bottom plate through an elbow clip base.
And a plurality of supporting columns are arranged on the bottom plate.
The bottom plate side vertically is connected with the chassis, rings are installed to the one end of chassis, the chassis is hollow structure, install a plurality of pillars on the chassis, the pillar is the cylinder structure.
The transverse pressing type elbow clip device comprises a connecting rod, a connecting piece, a handle and a connecting seat, wherein the handle is of an integrated corner structure, the connecting seat is a concave structure body fixed on an elbow clip base, one end of the connecting seat is of a hollow tubular structure, one end of the connecting rod is connected with an air inlet end, the other end of the connecting rod is hinged with one end of the connecting piece after penetrating through the tubular structure of the connecting piece, the other end of the connecting piece is hinged with a corner of the handle, and the tail end of the handle is hinged with the other end of the connecting seat; when the handle is pressed down, the hinge point of the connecting rod and the connecting piece, the hinge point of the handle corner and the connecting piece, and the hinge point of the handle tail end and the connecting seat are on the same straight line, the device is located at a dead point, and the air inlet end is pressed.
The air inlet end includes two end plates, and the both ends board sets up perpendicularly in the base, connect the cylinder through a plurality of in the middle of two end plates and connect, the adapter sets up and puts in the central point that is close to the end plate of one side of sealed end, the central point that keeps away from the end plate of one side of sealed end is put in the one end connection of connecting rod.
The guide plate is of a square guide rail structure.
The invention has the following beneficial effects: the quick pressure test device for the intercooler is simple in structure, convenient to install, quick to clamp, assemble and disassemble and convenient to operate. The clamping is quick and flexible, the clamping force is directional, the safety and the reliability are realized, the working efficiency is high, the processing, the assembly and the fixation of various parts are greatly reduced, the clamping force is stable, the safety and the reliability are realized, the working efficiency is high, and the time in the processing, the assembly, the fixation and the clamping operation process of various parts is greatly reduced.
Drawings
Fig. 1 is a top view of an intercooler rapid pressure test device according to an embodiment of the present invention.
Fig. 2 is a front view of an intercooler rapid pressure test device according to an embodiment of the invention.
Fig. 3 is a first perspective view of the intercooler quick pressure test device according to the embodiment of the invention.
Fig. 4 is a second perspective view of the intercooler quick pressure test device according to the embodiment of the invention.
Fig. 5 is a third perspective view of the intercooler quick pressure test device according to the embodiment of the invention.
Fig. 6 is a top view of the intercooler quick pressure test device according to the embodiment of the invention during pressure testing.
Fig. 7 is a plan view of an intercooler according to an embodiment of the present invention.
Fig. 8 is a schematic structural diagram of a lateral pressure type elbow clip device according to an embodiment of the invention.
The device comprises a base plate 1, a sealing end 2, an air inlet end 3, a rubber pad 4, a guide plate 5, a transfer joint 6, an air inlet joint 7, a transverse pressing type elbow clamp device 8, an elbow clamp base 9, a support column 10, a connecting rod 11, a connecting piece 12, a handle 13, a connecting seat 14, a lifting ring 15, an underframe 16, a ventilating pipe 17 and an intercooler 18.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-8, the invention provides a quick pressure test device for an intercooler, which comprises a bottom plate 1, a sealing end 2 and an air inlet end 3, wherein the sealing end 2 is arranged at one end of the bottom plate 1, the air inlet end 3 is arranged at the other end of the bottom plate, the sealing end 2 is fixed on the bottom plate, a rubber pad 4 perpendicular to the bottom plate is arranged on the sealing end 2, a guide plate 5 is arranged at one end of the bottom plate close to the air inlet end, the air inlet end 3 is clamped on the guide plate 5 and matched with the guide plate to form a guide rail structure, the air inlet end 3 is arranged on the bottom plate through the guide plate 5, the air inlet end 3 can slide transversely along the guide plate, an adapter 6 is arranged on the air inlet end, an air inlet connector 7 is arranged on the adapter 6, and an air inlet hole of the air inlet connector is communicated with a through hole in; the air inlet end 3 is connected with a transverse pressing type elbow clip device 8 on one side far away from the sealing end 2, and the transverse pressing type elbow clip device 8 is installed on one end, far away from the sealing end, of the bottom plate through an elbow clip base 9.
A plurality of pillars 10 are installed on the base plate.
Bottom plate side vertically is connected with chassis 16, rings 15 are installed to the one end of chassis, the chassis is hollow structure, install a plurality of pillars 10 on the chassis, the pillar is the cylinder structure.
The transverse pressing type elbow clip device 8 comprises a connecting rod 11, a connecting piece 12, a handle 13 and a connecting seat 14, wherein the handle is of an integrated corner structure, the connecting seat 14 is a concave structure body fixed on an elbow clip base, one end of the connecting seat 14 is of a hollow tubular structure, one end of the connecting rod 11 is connected with an air inlet end, the other end of the connecting rod is hinged with one end of the connecting piece 12 after penetrating through the tubular structure of the connecting piece, the other end of the connecting piece 12 is hinged with a corner of the handle, and the tail end of the handle is hinged with the other end of the connecting seat 14; when the handle is pressed down, the hinge point of the connecting rod 11 and the connecting piece 12, the hinge point of the corner of the handle and the connecting piece 12 and the hinge point of the tail end of the handle and the connecting seat are in the same straight line, the device is in a dead point position, and the air inlet end is pressed.
Air inlet end 3 includes two end plates, and the both ends board sets up perpendicularly in the base, connect the cylinder through a plurality of in the middle of two end plates and connect, adapter 6 sets up the central point that is close to the end plate of one side of sealed end and puts, the central point that keeps away from the end plate of one side of sealed end puts is connected to the one end of connecting rod 11.
The guide plate 5 is of a square guide rail structure.
Further, the transverse elbow clamping device is designed according to the principle of a double-rocker mechanism in a plane four-bar mechanism, and the basic structure of the transverse elbow clamping device is composed of four components, namely a connecting rod 11, a connecting piece 12, a handle 13, a connecting seat 14 and the like. When the three points of the hinge point of the connecting rod 11 and the connecting piece 12, the hinge point of the handle corner and the connecting piece 12 and the hinge point of the handle tail end and the connecting seat are in the same straight line, the mechanism is in a dead point position. At this time, the workpiece to be pressed cannot be released regardless of the reaction force (glass-breaking reaction force), which is the principle of dead-point clamping in mechanical mechanics.
During pressure testing, the ventilating connecting pipe 17 at one end of the intercooler 18 abuts against a rubber pad at the sealing end of the pressure testing device, the intercooler product is clamped to be sealed and kept in a sealing state by pressing down the transverse pressing type elbow clamp handle, gas is filled into the ventilating connecting pipe at the other end of the intercooler through the air inlet connector, then the detection lifting ring is connected with the lifting device, the whole intercooler device is placed into water, and the air tightness of the tested product is guaranteed. The pressure testing device has the advantages of simple structure, convenient assembly and easy pressure testing.
The device is suitable for an intercooler product which only comprises 2 air connecting pipes and the connecting pipes are arranged at the left end and the right end of the product, the air inlet end is tightly pressed by a transverse pressing type elbow clamp, a universal quick air inlet joint is adopted, the intercooler product is supported by a strut, the transverse pressing type elbow clamp device is pulled to be loosened, the intercooler product is placed at a proper position, the transverse pressing type elbow clamp is pushed to clamp the product to be sealed and keep a sealed state, the hanging ring is connected with the lifting device, and the whole device is placed in water to test the air tightness of the product. The chassis is in order to guarantee the rigidity of whole device, processes different hole sites on the bottom plate and can realize the general of serialization product.
In conclusion, the quick pressure test device for the intercooler is simple in structure, convenient to install, quick to clamp, assemble and disassemble and convenient to operate. The clamping is quick and flexible, the clamping force is directional, the safety and the reliability are realized, the working efficiency is high, the processing, the assembly and the fixation of various parts are greatly reduced, the clamping force is stable, the safety and the reliability are realized, the working efficiency is high, and the time in the processing, the assembly, the fixation and the clamping operation process of various parts is greatly reduced.
The above description is only an example of the present invention, and is not intended to limit the present invention, and it is obvious to those skilled in the art that various modifications and variations can be made in the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (6)
1. The quick pressure test device of the intercooler is characterized by comprising a bottom plate (1), a sealing end (2) and an air inlet end (3), wherein the sealing end (2) is arranged at one end of the bottom plate (1), the air inlet end (3) is arranged at the other end of the bottom plate, the sealing end (2) is fixed on the bottom plate, a rubber pad (4) perpendicular to the bottom plate is arranged on the sealing end (2), a guide plate (5) is arranged at one end, close to the air inlet end, of the bottom plate, the air inlet end (3) is connected to the guide plate (5) in a clamping mode and matched with the guide plate to form a guide rail structure, the air inlet end (3) is arranged on the bottom plate through the guide plate (5), the air inlet end (3) can transversely slide along the guide plate, an adapter (6) is arranged on the air inlet end, an air inlet connector (7) is arranged on the adapter (6), and an air inlet hole of the air inlet connector is communicated, forming an intake passage; one side of the air inlet end (3) far away from the sealing end (2) is connected with a transverse pressing type elbow clamping device (8), and the transverse pressing type elbow clamping device (8) is installed at one end, far away from the sealing end, of the bottom plate through an elbow clamping base (9).
2. The intercooler pressure rapid test device according to claim 1, wherein a plurality of struts (10) are installed on the bottom plate.
3. The intercooler rapid pressure test device according to claim 2, wherein a bottom frame (16) is longitudinally connected to the side of the bottom plate, a lifting ring (15) is installed at one end of the bottom frame, the bottom frame is of a hollow structure, a plurality of pillars (10) are installed on the bottom frame, and the pillars are of a cylindrical structure.
4. The intercooler rapid pressure test device according to claim 1, wherein the lateral pressure type elbow clamp device (8) comprises a connecting rod (11), a connecting piece (12), a handle (13) and a connecting seat (14), the handle is an integral corner structure, the connecting seat (14) is a concave structure fixed on an elbow clamp base, one end of the connecting seat (14) is a hollow tubular structure, one end of the connecting rod (11) is connected with an air inlet end, the other end of the connecting rod passes through the tubular structure of the connecting piece and then is hinged with one end of the connecting piece (12), the other end of the connecting piece (12) is hinged with a corner of the handle, and the tail end of the handle is hinged with the other end of the connecting seat (14); when the handle is pressed down, the hinge point of the connecting rod (11) and the connecting piece (12), the hinge point of the corner of the handle and the connecting piece (12) and the hinge point of the tail end of the handle and the connecting seat are on the same straight line, the device is in a dead point position, and the air inlet end is pressed.
5. The intercooler pressure test device as claimed in claim 4, wherein the air inlet (3) comprises two end plates, the two end plates are vertically arranged on the base, the two end plates are connected through a plurality of connecting cylinders, the adapter (6) is arranged at the center of the end plate on the side close to the sealing end, and one end of the connecting rod (11) is connected with the center of the end plate on the side far away from the sealing end.
6. The intercooler high-speed pressure test device according to claim 1, wherein the guide plate (5) is a square guide rail structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201910980038.2A CN110617920A (en) | 2019-10-15 | 2019-10-15 | Quick pressure testing device of intercooler |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201910980038.2A CN110617920A (en) | 2019-10-15 | 2019-10-15 | Quick pressure testing device of intercooler |
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CN110617920A true CN110617920A (en) | 2019-12-27 |
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CN201910980038.2A Pending CN110617920A (en) | 2019-10-15 | 2019-10-15 | Quick pressure testing device of intercooler |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1093716A (en) * | 1964-11-25 | 1967-12-06 | Blatt Leland F | Toggle clamp |
CN206311270U (en) * | 2016-12-21 | 2017-07-07 | 常州普莱德新能源电池科技有限公司 | Air-tightness detection device |
CN207456707U (en) * | 2017-11-20 | 2018-06-05 | 三峡大学 | A kind of air-tightness detection device |
CN207908125U (en) * | 2018-03-16 | 2018-09-25 | 南昌银轮热交换系统有限公司 | A kind of water examination clamp for detecting air tightness |
CN208297064U (en) * | 2018-07-06 | 2018-12-28 | 河源达森汽车散热器有限公司 | A kind of intercooler detection pressure testing device |
CN109682528A (en) * | 2017-10-19 | 2019-04-26 | 无锡佳龙换热器股份有限公司 | Water tank device for detecting water pressure |
CN210625959U (en) * | 2019-10-15 | 2020-05-26 | 无锡佳龙换热器股份有限公司 | Quick pressure testing device of intercooler |
-
2019
- 2019-10-15 CN CN201910980038.2A patent/CN110617920A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1093716A (en) * | 1964-11-25 | 1967-12-06 | Blatt Leland F | Toggle clamp |
CN206311270U (en) * | 2016-12-21 | 2017-07-07 | 常州普莱德新能源电池科技有限公司 | Air-tightness detection device |
CN109682528A (en) * | 2017-10-19 | 2019-04-26 | 无锡佳龙换热器股份有限公司 | Water tank device for detecting water pressure |
CN207456707U (en) * | 2017-11-20 | 2018-06-05 | 三峡大学 | A kind of air-tightness detection device |
CN207908125U (en) * | 2018-03-16 | 2018-09-25 | 南昌银轮热交换系统有限公司 | A kind of water examination clamp for detecting air tightness |
CN208297064U (en) * | 2018-07-06 | 2018-12-28 | 河源达森汽车散热器有限公司 | A kind of intercooler detection pressure testing device |
CN210625959U (en) * | 2019-10-15 | 2020-05-26 | 无锡佳龙换热器股份有限公司 | Quick pressure testing device of intercooler |
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