CN110614674B - Y-direction pulling material-saving device for die-cutting opposite-inserting arrangement - Google Patents

Y-direction pulling material-saving device for die-cutting opposite-inserting arrangement Download PDF

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Publication number
CN110614674B
CN110614674B CN201910869135.4A CN201910869135A CN110614674B CN 110614674 B CN110614674 B CN 110614674B CN 201910869135 A CN201910869135 A CN 201910869135A CN 110614674 B CN110614674 B CN 110614674B
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China
Prior art keywords
rotating roller
materials
cutting
roller
lower rotating
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CN201910869135.4A
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CN110614674A (en
Inventor
刘建锋
孙传逸
刘井成
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Shenzhen Linglve CNC Equipment Co Ltd
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Shenzhen Linglve CNC Equipment Co Ltd
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a Y-direction pulling material-saving device for die cutting opposite-insert arrangement, and belongs to the technical field of die cutting equipment manufacturing and die cutting forming processing. The die-cutting opposite-inserting arrangement Y-direction pulling material-saving device frame is provided with a conveying channel along the X direction and a deviation correcting mechanism for driving materials to move along the Y direction; the device is also provided with a power mechanism for conveying materials, a cutting mechanism for cutting the materials along the X direction and a compounding mechanism for compounding the materials after dislocation; the deviation correcting mechanism is arranged between the cutting mechanism and the compound mechanism. The invention can cut the material in the middle to obtain two materials which can be arranged in an opposite way, and directly carry out Y-direction separation and compounding, without cutting the two raw materials, the residual materials generated in the cutting process are reduced, thereby greatly improving the utilization rate of the raw materials and reducing the resource waste.

Description

Y-direction pulling material-saving device for die-cutting opposite-inserting arrangement
Technical Field
The invention relates to the technical field of die cutting equipment manufacturing and die cutting forming processing, in particular to a Y-direction pulling and material saving device for die cutting opposite-inserting arrangement.
Background
The development of the current die cutting industry tends to be more and more automatic in assembly process, and the production and manufacturing process often causes great waste of raw materials due to the limitation of product shipment requirements and processing technology, so that the production cost is increased, and the use of a material-saving device for punching finished products is a necessary trend in the die cutting industry.
Conventionally shaped products are often sized according to the size of the product to be die cut. In the existing market, aiming at the processing of the opposite-plug-in arrangement-shaped products, the habit is generally adopted, firstly, materials with proper widths are selected for cutting according to the size of each opposite-plug-in arrangement-shaped product, and then, the two cut-in-shape plug-ins are compounded. The process method of firstly dividing strips, then cutting and finally compounding is adopted, the maximum utilization of raw materials is not achieved, the waste phenomenon occurs, and the processing cost is difficult to reduce.
Disclosure of Invention
The invention provides a Y-direction pulling material saving device for die cutting opposite-insert arrangement, which can solve one or more of the problems in the prior art.
According to one aspect of the invention, a Y-direction pulling and material saving device for die cutting and opposite inserting arrangement is provided, and the Y-direction pulling and material saving device comprises a frame, wherein a conveying channel for conveying materials is arranged on the frame, the conveying direction is the X direction, and a deviation correcting mechanism for driving the materials to deviate along the Y direction, a cutting mechanism for cutting the materials along the X direction and a composite mechanism for compositing the materials after misplacement are also arranged on the frame; the deviation correcting mechanism is arranged between the cutting mechanism and the compound mechanism.
Thereby, the material can be conveyed in the X direction by the conveying mechanism. In the conveying process, the cutting mechanism can cut the strip-shaped material into a left strip and a right strip which can be oppositely arranged along the X direction from the middle, one strip can be continuously conveyed along the conveying channel under the action of the power mechanism, and the other strip can be deflected along the Y direction under the guidance of the deviation correcting mechanism. And after the offset material moves a preset distance in the Y direction through the deviation correcting mechanism, returning to the conveying channel again. Under the action of the compounding mechanism, the two cut materials are compounded again to form the required shape. The invention can select a raw material with proper size, and two materials which can be arranged in an opposite way can be obtained by cutting the materials in the middle, and the two raw materials are not required to be cut, and no excess materials are produced in the cutting process, so that the utilization rate of the raw materials is greatly improved, the resource waste is reduced, and the production cost is reduced.
In some embodiments, the power mechanism includes a drive roller assembly coupled to the drive motor; the transmission roll shaft assembly comprises a lower rotating roll and an upper rotating roll, the lower rotating roll and the upper rotating roll are arranged on the frame in a parallel rotating manner, and materials pass through between the lower rotating roll and the upper rotating roll; the lower rotating roller is connected with a driving motor; the lower rotating roller is in transmission connection with the upper rotating roller, and the lower rotating roller rotates positively along the X direction. Therefore, the raw materials can be placed between the upper rotating roller and the lower rotating roller, the driving motor is started, the lower rotating roller rotates forward along the X direction under the driving of the driving motor, the lower rotating roller drives the upper rotating roller to rotate reversely along the X direction, and the raw materials can be transferred forward along the X direction.
In some embodiments, the number of drive roller assemblies is multiple, with multiple drive roller assemblies disposed along the conveyed path. Therefore, the conveying directions of the plurality of transmission roller shaft assemblies are consistent and distributed at different positions of the conveying channel, and the plurality of transmission roller shaft assemblies are matched with each other to convey raw materials from one end of the conveying channel to the other end of the conveying channel. In addition, the conveying channel is provided with a plurality of transmission roller shaft assemblies, so that the materials can be prevented from deviating in the conveying process, and the stable conveying of the materials can be ensured.
In some embodiments, the transfer channel is further configured with a charging portion, the charging portion being located upstream of the cutting mechanism. Thereby, new materials, such as protective films, low-viscosity films, etc., can be added during the material transfer process. In some embodiments, the charging section is provided with a clamping mechanism for securing the material. Therefore, the falling of materials can be avoided.
In some embodiments, the cutting mechanism comprises a knife roller and a lower rotating roller, the knife roller and the lower rotating roller are rotatably arranged on the frame side by side, and the material can pass through the gap between the knife roller and the lower rotating roller. The knife roller is provided with a circular knife, the knife roller reversely rotates along the X direction, and the cutting edge of the circular knife can be matched with the materials positioned on the conveying channel. Thus, the circular knife can rotate along with the rotation of the knife roller. The knife roller is located the top of conveying passageway, and the round knife is when rotating along with the knife roller, and the cutting edge of round knife can carry out rotary contact with the raw and other materials to cut in raw and other materials conveying process. The direction of the rotation of the knife roller is opposite to the conveying direction of the raw materials, so that the round knife can cut the raw materials along the X direction and cut the raw materials into two materials which can be inserted into each other.
In some embodiments, the cutting mechanism further comprises a compacting mechanism mounted on the frame for compacting the knife roller. Therefore, the tightness of the knife roller can be ensured, the knife roller is prevented from falling off, and the safety performance of the equipment is improved.
In some embodiments, the hold-down mechanism includes a hold-down bolt and a fixed block; the fixed block is fixedly arranged on the frame, a threaded hole is formed in the fixed block, the compression bolt penetrates through the threaded hole, and the tail end of the bolt compresses the knife roll. From this, hold-down bolt passes through threaded connection with the fixed block, reinforcing hold-down mechanism's steadiness ability. The compaction roller is pressed on the knife roller in a propping way, so that the stability of the knife roller is enhanced.
In some embodiments, the deviation rectifying mechanism comprises a first guide bar, a second guide bar, and a deviation rectifier; the first guide rod and the second guide rod are arranged above the conveying channel, the deviation corrector is located between the first guide rod and the second guide rod, after passing through the cutting mechanism, materials can encircle the first guide rod and deviate along the Y direction, then enter the deviation corrector, materials separated from the deviation corrector can encircle the second guide rod, and the materials can reenter the conveying channel through the second guide rod. Therefore, after the raw material is cut into two strips, one of the strips can move in the Y direction under the guidance of the guide rod and separate from the conveying channel, so that the two strips of materials are separated from each other in the Y direction. A piece of material guided by the guide bar out of the transfer channel will enter the deflector, while a piece of material that does not leave the transfer channel will continue to be transferred in the X-direction.
In some embodiments, the deviation rectifier is configured with an ultrasonic sensor. Therefore, the deviation corrector can sense the position of the material through ultrasonic waves, judge the difference between the material and the preset Y-direction pulling distance, and further accurately adjust the position of the pulled material, so that the pulling distance of the material is ensured to meet the requirements.
In some embodiments, the compounding mechanism comprises a lower rotating roller and an upper rotating roller, the lower rotating roller and the upper rotating roller are arranged on the frame in a side-by-side rotating way, and the material passes through between the lower rotating roller and the upper rotating roller; the lower rotating roller is connected with a driving motor; the lower rotating roller is in transmission connection with the upper rotating roller, and the lower rotating roller rotates positively along the X direction. Therefore, the materials subjected to position adjustment by the deviation corrector enter the conveying channel again, and enter the composite mechanism together with the materials which are not pulled in the Y direction, and the final product is formed under the extrusion action of the composite mechanism.
Drawings
FIG. 1 is a perspective view of a Y-direction draw-apart material saving device for a die-cut opposite-insert arrangement according to an embodiment of the present invention;
FIG. 2 is a front view of the Y-direction draw-away material saving device of the die cut opposite insert arrangement of FIG. 1;
FIG. 3 is a top view of the Y-direction draw-down material saving device of the die-cut opposite-insert arrangement shown in FIG. 1;
fig. 4 is a schematic diagram of a mounting process of a Y-direction pulling-apart material saving device for die cutting and inserting arrangement according to another embodiment of the present invention.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings.
Fig. 1 to 3 schematically show a die-cut opposite-insert arrangement Y-direction pulling-apart material saving device according to an embodiment of the present invention. As shown in the figure, the device comprises a frame 10, a plurality of support plates 11 are vertically arranged on the left and right sides of the frame 10, a conveying channel 20 for conveying materials is arranged on the frame 10, and the materials can move along the X direction through the conveying channel 20. The frame 10 is further provided with a deviation rectifying mechanism 50, and the materials can deviate along the Y direction through the deviation rectifying mechanism 50. The frame 10 is provided with a power mechanism 30 for driving the material to move, a cutting mechanism 40 for cutting the material and a compounding mechanism 60 for compounding the material along the conveying channel 20, and the deviation correcting mechanism 50 is positioned between the cutting mechanism 40 and the compounding mechanism 60.
The power mechanism 30 includes a transmission roller shaft assembly including a lower rotating roller 31 and an upper rotating roller 32 mounted side by side on the frame 10, and left and right ends of the lower rotating roller 31 and the upper rotating roller 32 are respectively mounted on the support plate 11. The material can pass between the lower rotating roller 31 and the upper rotating roller 32. The lower rotating roller 31 is connected with the upper rotating roller 32 through a gear transmission which can be meshed, the lower rotating roller 31 can be connected with a driving motor, the lower rotating roller 31 can rotate forward along the X direction under the action of the driving motor, the upper rotating roller 32 is driven to rotate reversely along the X direction, and therefore materials can pass through between the lower rotating roller 31 and the upper rotating roller 32 and move forward along the X direction. The frame 10 is provided with a plurality of groups of power mechanisms 30 along the conveying channel 20, so that stable material conveying can be ensured.
The raw material enters the cutting mechanism 40 by the driving of the power mechanism 30. The cutting mechanism 40 includes a cutter roller 41 and a lower rotating roller 31 rotatably mounted on the frame 10 side by side, the cutter roller 41 is located above the lower rotating roller 31, a circular knife is disposed on the cutter roller 41, and the blade of the circular knife can contact the material on the conveying passage 20 and cut the material. The knife roller 41 can also be connected with a driving motor, and the knife roller 41 reversely rotates along the X direction to drive the circular knife to rotate along the direction opposite to the conveying direction of the materials. Thus, when the raw material is conveyed to the cutting mechanism 40 in the forward direction, the raw material passes through between the cutter roller 41 and the lower rotating roller 31, and is cut by the circular cutter mounted on the cutter roller 41 rotating in the reverse direction, so that cutting is smoother.
The cutting mechanism 40 further includes a pressing mechanism 42, and the pressing mechanism 42 includes a pressing bolt 421 and a fixed block 422. The fixed block 422 is fixedly installed at the top end of the supporting plate 11 of the frame 10, a threaded hole is formed in the center of the fixed block 422, and the compression bolt 421 can pass through the threaded hole. The pressing bolt 421 can be fixed in place by a threaded connection with the fixing block 422. The end of the pressing bolt 421 presses the knife roller 41, so that the knife roller 41 can be prevented from falling off, and the safety performance of the equipment is enhanced. The hold-down mechanism 42 is equally applicable to both the power mechanism 30 and the compound mechanism 60, and is similarly mounted.
The deviation rectifying mechanism 50 is located above the conveying channel 20 and comprises a first guide rod 51, a second guide rod 52 and a deviation rectifying device 53, wherein the deviation rectifying device 53 is arranged between the first guide rod 51 and the second guide rod 52. The first guide bar 51 and the second guide bar 52 are both located above the transfer passage 20 and are both located lower than the deviation corrector 53. The cut raw material by the cutting mechanism 40 is divided into left and right two strips along the X direction, one of which can continue to move along the conveying path 20; the other one passes around the first guide bar 51 and moves a certain distance in the Y direction to the outside of the transfer passage 20 during the winding. A strip of material passing around the first guide bar 51 enters the deflector 53. The deviation corrector 53 is provided with an ultrasonic sensor, so that the position of the material along the Y direction can be sensed, the deviation corrector 53 obtains the distance between two cut materials along the Y phase through the ultrasonic sensor, the distance is compared with the preset specific requirement, the position of the material can be accurately regulated, and the distance between the cut materials along the Y direction is ensured to meet the requirement. The material after the Y-position adjustment by the deviation corrector 53 passes around the second guide bar 52, maintains the Y-position, and enters the conveying passage 20 again.
The two cut materials are separated and pulled in the Y direction by the deviation correcting mechanism 50, then enter the conveying channel 20 again and enter the compound mechanism 60. The compounding mechanism 60 also includes a lower rotating roller 31 and an upper rotating roller 32. The lower rotating roller 31 and the upper rotating roller 32 mounted side by side on the frame 10 are engaged by gears, and the material is compounded by passing between the lower rotating roller 31 and the upper rotating roller 32 through the extrusion of the lower rotating roller 31 and the upper rotating roller 32.
Therefore, two materials which are arranged in opposite-inserting mode can be obtained through processing one raw material, resource waste caused by cutting the two raw materials is avoided, and the obtained two materials are accurate in distance along the Y direction.
Fig. 4 is a schematic diagram of a mounting process of a Y-direction pulling and saving device for a die-cutting and inserting arrangement according to another embodiment of the present invention, which is different from the present embodiment in that a feeding portion 21 is further provided at the front end of the conveying channel 20, and the feeding portion 21 is disposed before the cutting mechanism 40 and can be used for adding materials. The charging portion 21 is provided in a similar structure to the power mechanism 30, and the material enters the conveying path 20 from between the lower rotating roller 31 and the upper rotating roller 32 installed side by side. When cutting main materials such as foam, the materials are primarily compounded by a low-viscosity film and the main materials through the feeding part 21, the primarily compounded materials enter the cutting mechanism 40, and are cut into two strips under the action of the knife roller 41, one strip of the materials normally passes through the compounding mechanism 60, and the other strip of the materials is pulled open by the deviation correcting mechanism 50 and enters the compounding mechanism 60 after being corrected in the Y position. Downstream of the conveying path 20, the charging portion 21 may be provided again after the compounding mechanism 60, and a protective film or the like may be provided to the compounded product.
What has been described above is merely some embodiments of the present invention. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention.

Claims (7)

1. The Y-direction pulling and material saving device for the die cutting opposite-insertion arrangement is characterized by comprising a frame (10), wherein the frame (10) is provided with a conveying channel (20) along the X direction and a deviation correcting mechanism (50) for driving materials to move along the Y direction; a power mechanism (30) for conveying materials, a cutting mechanism (40) for cutting the materials along the X direction and a compounding mechanism (60) for compounding the materials after misplacement are arranged on the frame (10) along the conveying channel (20); the deviation correcting mechanism (50) is arranged between the cutting mechanism (40) and the compound mechanism (60);
The cutting mechanism (40) comprises a cutter roller (41) and a lower rotating roller (31), the cutter roller (41) is provided with a circular cutter, the cutter roller (41) and the lower rotating roller (31) are rotatably arranged on the frame (10) side by side, materials pass through the space between the lower rotating roller (31) and the cutter roller (41), the cutter roller (41) reversely rotates along the X direction, and the cutting edge of the circular cutter can be matched with the materials positioned on the conveying channel (20);
The deviation correcting mechanism (50) comprises a first guide rod (51), a second guide rod (52) and a deviation corrector (53); the first guide rod (51) and the second guide rod (52) are arranged above the conveying channel (20), the deviation corrector (53) is positioned between the first guide rod (51) and the second guide rod (52), and raw materials cut by the cutting mechanism (40) are divided into left and right two along the X direction, wherein one of the left and right raw materials continuously moves along the conveying channel (20); the other strip passes through the first guide rod (51) in a surrounding way and moves a certain distance along the outer side of the Y-direction conveying channel (20) in the surrounding process; a strip of material passing around the first guide bar (51) enters the deviation corrector (53), and the material after the Y-direction position adjustment by the deviation corrector (53) passes around the second guide bar (52) to maintain the Y-direction position and enters the conveying channel 20 again.
2. The die cut opposite-insert arrangement Y-direction pull-apart material saving device of claim 1, wherein the power mechanism (30) comprises a drive roller assembly connected to a drive motor;
The transmission roller shaft assembly comprises a lower rotating roller (31) and an upper rotating roller (32), the lower rotating roller (31) and the upper rotating roller (32) are arranged on the frame (10) in a parallel rotating mode, and materials pass through between the lower rotating roller (31) and the upper rotating roller (32); the lower rotating roller (31) is connected with the driving motor; the lower rotating roller (31) is in transmission connection with the upper rotating roller (32), and the lower rotating roller (31) rotates positively in the X direction.
3. The die cut, counter-insert arrangement Y-direction draw-away material saving device according to claim 1, wherein the transfer channel (20) is further provided with a feeding portion (21), the feeding portion (21) being located upstream of the cutting mechanism (40).
4. The die cutting opposite-inserting arrangement Y-pulling material saving device according to claim 1, wherein the cutting mechanism (40) further comprises a pressing mechanism (42) for pressing the knife roller (41), and the pressing mechanism (42) is mounted on the frame (10).
5. The die cut opposite-insert arrangement Y-direction pulling-away material saving device according to claim 4, wherein the hold-down mechanism (42) comprises a hold-down bolt (421) and a fixed block (422); the fixed block (422) is fixedly arranged on the frame (10), a threaded hole is formed in the fixed block (422), the compression bolt (421) penetrates through the threaded hole, and the tail end of the compression bolt (421) compresses the cutter roller (41).
6. The die cut opposite-insert arrangement Y-direction pull-apart material saving device according to claim 1, characterized in that the deviation corrector (53) is provided with an ultrasonic sensor.
7. The die cutting opposite-inserting arrangement Y-direction pulling-away material saving device according to claim 1, wherein the compound mechanism (60) comprises a lower rotating roller (31) and an upper rotating roller (32), the lower rotating roller (31) and the upper rotating roller (32) are rotatably arranged on the frame (10) side by side, and materials pass through between the lower rotating roller (31) and the upper rotating roller (32); the lower rotating roller (31) is in transmission connection with the upper rotating roller (32), and the lower rotating roller (31) rotates positively in the X direction.
CN201910869135.4A 2019-09-16 2019-09-16 Y-direction pulling material-saving device for die-cutting opposite-inserting arrangement Active CN110614674B (en)

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Application Number Priority Date Filing Date Title
CN201910869135.4A CN110614674B (en) 2019-09-16 2019-09-16 Y-direction pulling material-saving device for die-cutting opposite-inserting arrangement

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Application Number Priority Date Filing Date Title
CN201910869135.4A CN110614674B (en) 2019-09-16 2019-09-16 Y-direction pulling material-saving device for die-cutting opposite-inserting arrangement

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CN110614674B true CN110614674B (en) 2024-04-30

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1436099A (en) * 1973-08-20 1976-05-19 S G A Lindqvist Device for manufacturing products from elongated sheet material
US5463921A (en) * 1993-03-05 1995-11-07 The Charles Stark Draper Laboratory, Inc. Method and apparatus for automated handling of cut material
EP1810799A1 (en) * 2006-01-18 2007-07-25 Koenig & Bauer Aktiengesellschaft Apparatur for performing operations on a moving web
CN202192640U (en) * 2011-08-24 2012-04-18 络派模切(北京)有限公司 Rolling type die cutting equipment
CN203510336U (en) * 2013-10-17 2014-04-02 柯雄伟 Automatic facial-mask die cutting mechanism
CN206937482U (en) * 2017-07-03 2018-01-30 广州九恒条码有限公司 The die-cutting apparatus and printing machine of Full-automatic waste-discharging can be achieved

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1436099A (en) * 1973-08-20 1976-05-19 S G A Lindqvist Device for manufacturing products from elongated sheet material
US5463921A (en) * 1993-03-05 1995-11-07 The Charles Stark Draper Laboratory, Inc. Method and apparatus for automated handling of cut material
EP1810799A1 (en) * 2006-01-18 2007-07-25 Koenig & Bauer Aktiengesellschaft Apparatur for performing operations on a moving web
CN202192640U (en) * 2011-08-24 2012-04-18 络派模切(北京)有限公司 Rolling type die cutting equipment
CN203510336U (en) * 2013-10-17 2014-04-02 柯雄伟 Automatic facial-mask die cutting mechanism
CN206937482U (en) * 2017-07-03 2018-01-30 广州九恒条码有限公司 The die-cutting apparatus and printing machine of Full-automatic waste-discharging can be achieved

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