CN110614674A - Die-cutting opposite-inserting arrangement Y-direction pulling material-saving device - Google Patents

Die-cutting opposite-inserting arrangement Y-direction pulling material-saving device Download PDF

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Publication number
CN110614674A
CN110614674A CN201910869135.4A CN201910869135A CN110614674A CN 110614674 A CN110614674 A CN 110614674A CN 201910869135 A CN201910869135 A CN 201910869135A CN 110614674 A CN110614674 A CN 110614674A
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CN
China
Prior art keywords
cutting
materials
rotating roller
roller
die
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Granted
Application number
CN201910869135.4A
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Chinese (zh)
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CN110614674B (en
Inventor
刘建锋
孙传逸
刘井成
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Shenzhen Linglve CNC Equipment Co Ltd
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Shenzhen Linglve CNC Equipment Co Ltd
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Priority to CN201910869135.4A priority Critical patent/CN110614674B/en
Publication of CN110614674A publication Critical patent/CN110614674A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27Means for performing other operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26FPERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38Cutting-out; Stamping-out
    • B26F1/44Cutters therefor; Dies therefor

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a die-cutting opposite-inserting arrangement Y-direction pulling material-saving device, and belongs to the technical field of die-cutting equipment manufacturing and die-cutting forming processing. The die-cutting opposite-inserting arrangement Y-direction pulling-open material-saving device frame is provided with a conveying channel along the X direction and a deviation-correcting mechanism for driving materials to move along the Y direction; the device is also provided with a power mechanism for conveying materials, a cutting mechanism for cutting the materials along the X direction and a composite mechanism for compounding the materials after dislocation; the deviation rectifying mechanism is arranged between the cutting mechanism and the composite mechanism. The material cutting device can cut the material in the middle to obtain two materials which can be oppositely arranged in an inserting way, and directly perform Y-direction separation and compounding without cutting the two raw materials, and reduces the excess materials generated in the cutting process, thereby greatly improving the utilization rate of the raw materials and reducing the resource waste.

Description

Die-cutting opposite-inserting arrangement Y-direction pulling material-saving device
Technical Field
The invention relates to the technical field of die cutting equipment manufacturing and die cutting forming processing, in particular to a Y-direction pulling and material saving device with die cutting in opposite insertion arrangement.
Background
At present, the development of the die cutting industry tends to the automatic assembly process more and more, and due to the limitation of the product delivery requirement and the processing process, the production and manufacturing process often causes great waste of raw materials, the production cost is increased, and the use of a material-saving device for punching finished products is a necessary trend of the die cutting industry.
In the case of a product of a conventional shape, the size of the selected raw material is often determined according to the size of the product at the time of die cutting. In the existing market, the habit of processing the products in the shape of the socket is generally followed, and firstly, a material with a proper width is selected according to the size of each socket plug-in the products in the socket arrangement for cutting, and then the two cut and formed plug-in components are compounded. By adopting the process of firstly slitting, then cutting and finally compounding, the raw materials cannot be utilized to the maximum extent, the waste phenomenon occurs, and the processing cost is difficult to reduce.
Disclosure of Invention
The invention provides a Y-direction pulling and material-saving device for die cutting and opposite insertion arrangement, which can solve one or more of the problems in the prior art.
According to one aspect of the invention, the Y-direction pulling and material saving device with die cutting and opposite insertion arrangement is provided and comprises a rack, wherein a conveying channel for conveying materials is arranged on the rack, the conveying direction is the X direction, and the rack is also provided with a deviation correcting mechanism for driving the materials to deviate along the Y direction, a cutting mechanism for cutting the materials along the X direction and a composite mechanism for compounding the materials after dislocation; the deviation rectifying mechanism is arranged between the cutting mechanism and the compound mechanism.
Thereby, the material can be conveyed in the X-direction by the conveying mechanism. In the transfer process, cut the mechanism and can cut into two about can inserting arranging about the banding material from middle along X to cutting, one of them can continue to follow transfer passage conveying under power unit's effect, and another can follow Y to the skew under the guide of mechanism of rectifying. And the deviated material returns to the conveying channel again after moving to the Y direction for a preset distance through the deviation rectifying mechanism. And compounding the two cut materials into a required shape under the action of a compounding mechanism. By adopting the cutting method, a raw material with a proper size can be selected, two materials which can be oppositely arranged in an inserting way are obtained by cutting the materials in the middle, the two raw materials are not required to be cut, and no excess material is generated in the cutting process, so that the utilization rate of the raw materials is greatly improved, the resource waste is reduced, and the production cost is reduced.
In some embodiments, the power mechanism includes a drive roller assembly coupled to a drive motor; the transmission roll shaft assembly comprises a lower rotating roll and an upper rotating roll, the lower rotating roll and the upper rotating roll are rotatably arranged on the rack side by side, and materials pass through the space between the lower rotating roll and the upper rotating roll; the lower rotating roller is connected with a driving motor; the lower rotating roller is in transmission connection with the upper rotating roller, and the lower rotating roller rotates forwards along the X direction. From this, can put raw and other materials between live-rollers and lower live-rollers, start driving motor, under driving motor's drive, lower live-rollers rotates along X to the forward, and lower live-rollers drives and goes up live-rollers and follow X to the counter rotation, can follow X to the forward and transfer raw and other materials.
In some embodiments, the drive roller assembly is multiple, and multiple drive roller assemblies are disposed along the conveyed path. Thus, the plurality of driven roller shaft assemblies are identical in conveying direction and distributed at different positions of the conveying passage, and such plurality of driven roller shaft assemblies cooperate with each other to convey the raw material from one end to the other end of the conveying passage. In addition, the conveying channel is provided with a plurality of driving roller shaft assemblies, so that the deviation of materials in the conveying process can be avoided, and the materials can be conveyed stably.
In some embodiments, the transfer channel is further configured with a feed section located upstream of the cutting mechanism. Therefore, new materials, such as protective films, low-adhesive films and the like, can be added in the material conveying process. In some embodiments, the charging portion is provided with a clamping mechanism for securing the material. Therefore, the falling of the materials can be avoided.
In some embodiments, the cutting mechanism comprises a knife roller and a lower rotating roller, the knife roller and the lower rotating roller are arranged on the rack in a side-by-side rotating mode, and materials can pass through the knife roller and the lower rotating roller. The knife roller is provided with a circular knife, the knife roller rotates along the X direction in the reverse direction, and the cutting edge of the circular knife can be matched with the material on the conveying channel. Thereby, the circular knife can rotate along with the rotation of the knife roller. The knife roller is arranged above the conveying channel, and when the circular knife rotates along with the knife roller, the cutting edge of the circular knife can be in rotary contact with the raw materials, so that the raw materials are cut in the conveying process. The direction that the rotor rotated is opposite with raw and other materials direction of transfer to the circular knife can be followed X to cutting raw and other materials, cuts raw and other materials into two materials that can cut mutually inserting.
In some embodiments, the cutting mechanism further comprises a pressing mechanism, the pressing mechanism is mounted on the frame and used for pressing the knife roller. From this, can guarantee the fastening nature of rotor, prevent that the rotor from droing, improve equipment's security performance.
In some embodiments, the hold-down mechanism includes a hold-down bolt and a fixed block; the fixed block is fixedly installed on the rack, a threaded hole is formed in the fixed block, a compression bolt penetrates through the threaded hole, and the tail end of the bolt compresses the knife roller. From this, housing bolt passes through threaded connection with the fixed block, strengthens hold-down mechanism's steadiness ability. The pressing roller and the jacking pressure are on the knife roll, and the stability of the knife roll is enhanced.
In some embodiments, the deviation correcting mechanism comprises a first guide rod, a second guide rod and a deviation corrector; first guide pole and second guide pole all set up in transfer passage's top, and the deviation rectifier is located between first guide pole and the second guide pole, and the material is through cutting the mechanism back, can encircle through first guide pole and follow Y to the skew, then gets into the deviation rectifier, and the material that breaks away from the deviation rectifier can encircle through second guide pole, and the material can get into transfer passage again through second guide pole. Thus, after the stock material is cut into two pieces, one of the pieces can be moved in the Y direction under the guidance of the guide bar and separated from the conveying path, so that the two pieces are separated from each other in the Y direction. One material which is guided by the guide rod to be separated from the conveying channel enters the deviation rectifier, and one material which is not separated from the conveying channel continues to be conveyed along the X direction.
In some embodiments, the rectifier is configured with an ultrasonic sensor. From this, the position of rectifying the ware can pass through the ultrasonic wave response material to judge material and predetermine Y to the difference between the distance of pulling open, and then carry out accurate regulation to the position of the material of pulling open, guarantee that the material pulls open the distance and satisfies the demands.
In some embodiments, the composite mechanism comprises a lower rotating roller and an upper rotating roller, the lower rotating roller and the upper rotating roller are rotatably arranged on the frame side by side, and the material passes through between the lower rotating roller and the upper rotating roller; the lower rotating roller is connected with a driving motor; the lower rotating roller is in transmission connection with the upper rotating roller, and the lower rotating roller rotates forwards along the X direction. Therefore, the materials after position adjustment through the deviation rectifier enter the conveying channel again, enter the composite mechanism through the materials which are not pulled open in the Y direction, and form a final product under the extrusion action of the composite mechanism.
Drawings
FIG. 1 is a perspective view of a Y-direction material saving device with die-cutting opposite-insertion arrangement according to an embodiment of the present invention;
FIG. 2 is a front view of the die-cutting interdigitation arrangement Y-direction pull-apart economizer shown in FIG. 1;
FIG. 3 is a top view of the die-cutting interdigitation arrangement Y-direction pull-apart material-saving device shown in FIG. 1;
fig. 4 is a schematic process diagram of a machine for arranging the die-cutting opposite-inserting Y-direction pulling material-saving devices according to another embodiment of the invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Fig. 1 to 3 schematically show a die-cutting opposite-inserting arrangement Y-direction pulling-off material saving device according to an embodiment of the invention. As shown in the figure, the device comprises a rack 10, a plurality of support plates 11 are vertically arranged on the left and right of the rack 10, a conveying channel 20 for conveying materials is configured on the rack 10, and the materials can move along the X direction through the conveying channel 20. The rack 10 is also provided with a deviation correcting mechanism 50, and the material can be deviated along the Y direction through the deviation correcting mechanism 50. The frame 10 is provided with a power mechanism 30 for driving the material to move, a cutting mechanism 40 for cutting the material, and a combining mechanism 60 for combining the material along the conveying passage 20, and the deviation correcting mechanism 50 is located between the cutting mechanism 40 and the combining mechanism 60.
The power mechanism 30 includes a transmission roller shaft assembly, the transmission roller shaft assembly includes a lower rotating roller 31 and an upper rotating roller 32 which are installed on the frame 10 side by side up and down, and the left and right ends of the lower rotating roller 31 and the upper rotating roller 32 are respectively installed on the supporting plate 11. The material can pass between the lower rotating roller 31 and the upper rotating roller 32. The lower rotating roller 31 is connected with the upper rotating roller 32 through the gear transmission capable of being meshed, the lower rotating roller 31 can be connected with the driving motor, under the action of the driving motor, the lower rotating roller 31 can rotate forwards along the X direction, the upper rotating roller 32 is driven to rotate backwards along the X direction, and therefore materials can pass between the lower rotating roller 31 and the upper rotating roller 32 and move forwards along the X direction. The frame 10 is provided with a plurality of power mechanisms 30 along the conveying passage 20, so that stable material conveying can be ensured.
The raw material is driven by the power mechanism 30 to enter the cutting mechanism 40. The cutting mechanism 40 comprises a knife roller 41 and a lower rotating roller 31 which are rotatably mounted on the frame 10 side by side, the knife roller 41 is positioned above the lower rotating roller 31, a circular knife is arranged on the knife roller 41, and the edge of the circular knife can contact the material on the conveying channel 20 and cut the material. The knife roll 41 can also be connected with a driving motor, and the knife roll 41 rotates along the X direction in the reverse direction to drive the circular knife to rotate along the direction opposite to the conveying direction of the materials. Therefore, when the raw material is transferred to the cutting mechanism 40 in the forward direction, the raw material passes through between the knife roll 41 and the lower rotating roll 31, and is cut by the circular knife mounted on the knife roll 41 rotating in the reverse direction, so that the cutting is more smooth.
The cutting mechanism 40 further comprises a pressing mechanism 42, and the pressing mechanism 42 comprises a pressing bolt 421 and a fixing block 422. Fixed block 422 fixed mounting is on the backup pad 11 top of frame 10, and the center of fixed block 422 is equipped with the screw hole, and housing bolt 421 can pass from the screw hole. The pressing bolt 421 may be fixed at a suitable position by being screw-coupled with the fixing block 422. The tail end of the pressing bolt 421 presses the knife roller 41, so that the knife roller 41 can be prevented from falling off, and the safety performance of the equipment is enhanced. The hold-down mechanism 42 is equally applicable to the power mechanism 30 and the compound mechanism 60, and is similarly mounted.
The deviation rectifying mechanism 50 is located above the conveying channel 20, and includes a first material guiding rod 51, a second material guiding rod 52 and a deviation rectifier 53, and the deviation rectifier 53 is disposed between the first material guiding rod 51 and the second material guiding rod 52. The first and second guide bars 51 and 52 are located above the transfer passage 20 and are located lower than the deviation rectifier 53. The raw material cut by the cutting mechanism 40 is divided into two left and right parts along the X direction, one of which can move continuously along the conveying passage 20; the other one passes around the first guide bar 51 and moves a certain distance in the Y direction to the outside of the transfer passage 20 during the surrounding process. A piece of material passing around the first guide bar 51 enters the rectifier 53. Rectifying device 53 is equipped with ultrasonic sensor, can respond to the material along Y to the position, rectifying device 53 obtains cutting two materials that obtain through ultrasonic sensor along Y looks distance, compares this distance with predetermined concrete requirement, can carry out accurate regulation to the position of material after, guarantees to cut two materials that obtain and accords with the requirement along the distance that Y is drawn back. The material adjusted to the Y-direction position by the deviation corrector 53 passes around the second guide rod 52, maintains the Y-direction position, and enters the conveying passage 20 again.
The two cut materials are separated and pulled apart in the Y direction by the deviation correcting mechanism 50, and then enter the conveying channel 20 again and enter the compound mechanism 60. The compound mechanism 60 also includes a lower rotating roller 31 and an upper rotating roller 32. The lower rotating roller 31 and the upper rotating roller 32 which are arranged on the frame 10 side by side up and down are meshed through gears, and materials pass through the lower rotating roller 31 and the upper rotating roller 32 from the space between the lower rotating roller 31 and the upper rotating roller 32 to be extruded and compounded.
From this, just can obtain two materials of arranging to inserting through the processing to a raw and other materials, avoid cutting the wasting of resources that causes two raw materialss to it is accurate to the distance of separation along Y between two gained materials.
Fig. 4 is a schematic diagram of a loading process of a die-cutting opposite-insertion arrangement Y-direction pulling material-saving device according to another embodiment of the present invention, which is different from the present embodiment in that a feeding portion 21 is further provided at a front end of the conveying channel 20, and the feeding portion 21 is provided before the cutting mechanism 40 and can be used for adding materials. The charging section 21 is provided with a structure similar to that of the power mechanism 30, and materials enter the transfer passage 20 from between the lower rotating roller 31 and the upper rotating roller 32 which are installed side by side. When main materials such as foam and the like are cut by opposite insertion, a low-adhesive film and main materials are generally firstly preliminarily compounded through the feeding part 21, the preliminarily compounded materials enter the cutting mechanism 40 and are cut into two pieces under the action of the knife roll 41, one of the two pieces of materials normally goes through the compounding mechanism 60, and the other piece of material is pulled open through the deviation correcting mechanism 50 and enters the compounding mechanism 60 after the Y-shaped position is corrected. Downstream of the conveyance passage 20, the charging section 21 may be provided again after the composite mechanism 60, and a protective film or the like may be added to the composite molded product.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.

Claims (9)

1. The die-cutting opposite-inserting arrangement Y-direction pulling and material-saving device is characterized by comprising a rack (10), wherein the rack (10) is provided with a conveying channel (20) along the X direction and a deviation-correcting mechanism (50) for driving materials to move along the Y direction; a power mechanism (30) for transmitting materials, a cutting mechanism (40) for cutting the materials along the X direction and a composite mechanism (60) for compounding the materials after dislocation are arranged on the rack (10); the deviation rectifying mechanism (50) is arranged between the cutting mechanism (40) and the composite mechanism (60).
2. The die-cutting opposite-inserting arrangement Y-direction pulling and material-saving device according to claim 1, wherein the power mechanism (30) comprises a driving roller shaft assembly, and the driving roller shaft assembly is connected with a driving motor;
the transmission roll shaft assembly comprises a lower rotating roll (31) and an upper rotating roll (32), the lower rotating roll (31) and the upper rotating roll (32) are rotatably mounted on the rack (10) side by side, and materials pass through between the lower rotating roll (31) and the upper rotating roll (32); the lower rotating roller (31) is connected with the driving motor; the lower rotating roller (31) is in transmission connection with the upper rotating roller (32), and the lower rotating roller (31) rotates forwards along the X direction.
3. Die-cutting interdigitation arrangement Y-direction pull saving device according to claim 1, characterized in that the conveying channel (20) is further provided with a feeding section (21), which feeding section (21) is located upstream of the cutting mechanism (40).
4. The Y-direction drawing and material saving device with the die cutting and opposite arrangement as claimed in claim 1, wherein the cutting mechanism (40) comprises a knife roller (41) and a lower rotating roller (31), the knife roller (41) is provided with a circular knife, the knife roller (41) and the lower rotating roller (31) are rotatably mounted on the rack (10) side by side, materials pass through between the lower rotating roller (31) and the knife roller (41), the knife roller (41) reversely rotates along the X direction, and the cutting edge of the circular knife can be matched with the materials on the conveying channel (20).
5. The die-cutting opposite-insertion arrangement Y-direction pulling and material-saving device according to claim 4, wherein the cutting mechanism (40) further comprises a pressing mechanism (42) for pressing the knife roller (41), and the pressing mechanism (42) is installed on the frame (10).
6. The die-cutting opposite-inserting arrangement Y-direction pulling-out material-saving device according to claim 5, wherein the pressing mechanism (42) comprises a pressing bolt (421) and a fixing block (422); the fixed block (422) is fixedly installed on the rack (10), a threaded hole is formed in the fixed block (422), the pressing bolt (421) penetrates through the threaded hole, and the tail end of the bolt presses the knife roll (41).
7. The Y-direction drawing and material-saving device for the opposite-inserting arrangement of the die-cutting as claimed in claim 1, wherein the deviation-correcting mechanism (50) comprises a first material guiding rod (51), a second material guiding rod (52) and a deviation corrector (53); first guide pole (51) with second guide pole (52) all set up in transfer passage (20)'s top, deviation rectifier (53) are located first guide pole (51) with between second guide pole (52), material through cut mechanism (40) back, can encircle the process first guide pole (51) and along Y to the skew, then get into deviation rectifier (53), follow the material that deviation rectifier (53) break away from can encircle the process second guide pole (52), the material passes through second guide pole (52) can get into again transfer passage (20).
8. Y-direction drawing economizer, according to claim 7, characterized in that said deviation rectifier (53) is equipped with an ultrasonic sensor.
9. The die-cutting opposite-insertion arrangement Y-direction pulling and material-saving device according to claim 1, characterized in that the composite mechanism (60) comprises a lower rotating roller (31) and an upper rotating roller (32), the lower rotating roller (31) and the upper rotating roller (32) are rotatably mounted on the machine frame (10) side by side, and the material passes through between the lower rotating roller (31) and the upper rotating roller (32); the lower rotating roller (31) is in transmission connection with the upper rotating roller (32), and the lower rotating roller (31) rotates forwards along the X direction.
CN201910869135.4A 2019-09-16 2019-09-16 Y-direction pulling material-saving device for die-cutting opposite-inserting arrangement Active CN110614674B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910869135.4A CN110614674B (en) 2019-09-16 2019-09-16 Y-direction pulling material-saving device for die-cutting opposite-inserting arrangement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910869135.4A CN110614674B (en) 2019-09-16 2019-09-16 Y-direction pulling material-saving device for die-cutting opposite-inserting arrangement

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CN110614674A true CN110614674A (en) 2019-12-27
CN110614674B CN110614674B (en) 2024-04-30

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1436099A (en) * 1973-08-20 1976-05-19 S G A Lindqvist Device for manufacturing products from elongated sheet material
US5463921A (en) * 1993-03-05 1995-11-07 The Charles Stark Draper Laboratory, Inc. Method and apparatus for automated handling of cut material
EP1810799A1 (en) * 2006-01-18 2007-07-25 Koenig & Bauer Aktiengesellschaft Apparatur for performing operations on a moving web
CN202192640U (en) * 2011-08-24 2012-04-18 络派模切(北京)有限公司 Rolling type die cutting equipment
CN203510336U (en) * 2013-10-17 2014-04-02 柯雄伟 Automatic facial-mask die cutting mechanism
CN206937482U (en) * 2017-07-03 2018-01-30 广州九恒条码有限公司 The die-cutting apparatus and printing machine of Full-automatic waste-discharging can be achieved

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1436099A (en) * 1973-08-20 1976-05-19 S G A Lindqvist Device for manufacturing products from elongated sheet material
US5463921A (en) * 1993-03-05 1995-11-07 The Charles Stark Draper Laboratory, Inc. Method and apparatus for automated handling of cut material
EP1810799A1 (en) * 2006-01-18 2007-07-25 Koenig & Bauer Aktiengesellschaft Apparatur for performing operations on a moving web
CN202192640U (en) * 2011-08-24 2012-04-18 络派模切(北京)有限公司 Rolling type die cutting equipment
CN203510336U (en) * 2013-10-17 2014-04-02 柯雄伟 Automatic facial-mask die cutting mechanism
CN206937482U (en) * 2017-07-03 2018-01-30 广州九恒条码有限公司 The die-cutting apparatus and printing machine of Full-automatic waste-discharging can be achieved

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