CN110614186A - Intelligent paint spraying device for motor machining - Google Patents

Intelligent paint spraying device for motor machining Download PDF

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Publication number
CN110614186A
CN110614186A CN201910939114.5A CN201910939114A CN110614186A CN 110614186 A CN110614186 A CN 110614186A CN 201910939114 A CN201910939114 A CN 201910939114A CN 110614186 A CN110614186 A CN 110614186A
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CN
China
Prior art keywords
paint
paint spraying
motor
welded
top end
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201910939114.5A
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Chinese (zh)
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CN110614186B (en
Inventor
邓志强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jianshou (Shandong) steel processing Co.,Ltd.
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邓志强
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Filing date
Publication date
Application filed by 邓志强 filed Critical 邓志强
Priority to CN201910939114.5A priority Critical patent/CN110614186B/en
Publication of CN110614186A publication Critical patent/CN110614186A/en
Application granted granted Critical
Publication of CN110614186B publication Critical patent/CN110614186B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
    • B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0235—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being a combination of rotation and linear displacement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/46—Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/68—Arrangements for adjusting the position of spray heads
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00—Spray booths
    • B05B16/60—Ventilation arrangements specially adapted therefor
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B21/00—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant
    • G01B21/02—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness
    • G01B21/08—Measuring arrangements or details thereof, where the measuring technique is not covered by the other groups of this subclass, unspecified or not relevant for measuring length, width, or thickness for measuring thickness
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04—Analysing solids
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00—Indexing codes associated with group G01N29/00
    • G01N2291/02—Indexing codes associated with the analysed material
    • G01N2291/023—Solids
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00—Indexing codes associated with group G01N29/00
    • G01N2291/02—Indexing codes associated with the analysed material
    • G01N2291/028—Material parameters
    • G01N2291/0289—Internal structure, e.g. defects, grain size, texture

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Spray Control Apparatus (AREA)

Abstract

The invention discloses an intelligent paint spraying device for motor processing, which comprises a bottom plate, wherein a paint spraying chamber is welded at one end part of the top end of the bottom plate, a sealing door is hinged at the front end part of the paint spraying chamber through a hinge, a sealing paint spraying space is formed by the bottom plate, the paint spraying chamber and the sealing door and used for avoiding environmental pollution caused by paint liquid diffused in air, an exhaust pipe is arranged at the top end of the paint spraying chamber in a penetrating manner and is connected with a factory building filtering exhaust system to exhaust polluted air in the paint spraying chamber.

Description

Intelligent paint spraying device for motor machining
Technical Field
The invention relates to the technical field of motor processing, in particular to an intelligent paint spraying device for motor processing.
Background
The motor is a power device commonly used in life and industrial fields, paint needs to be sprayed on the surface of the motor in the production process of the motor, the damage of a motor shell is reduced, the existing paint spraying modes are manual paint spraying and mechanical paint spraying, wherein the manual paint spraying is realized by manually holding a spray gun by a worker to spray the paint on the motor shell, most of the mechanical paint spraying adopts a mechanical arm,
in the current motor processing paint spraying process, the thick lacquer that is difficult to timely detect motor casing needs to use relevant instrument to detect after the end of spraying paint to detect the back and mend the partial nonconforming and scribble, very big degree has reduced the efficiency of motor spraying, so people urgently need an intelligent paint spraying apparatus for motor processing to solve above-mentioned problem.
Disclosure of Invention
The invention provides an intelligent paint spraying device for motor processing, which can effectively solve the problems that in the existing motor processing paint spraying process, the paint thickness of a motor shell is difficult to detect in time, a related instrument is required to be used for detecting after paint spraying is finished, unqualified parts are subjected to coating compensation after detection, and the motor spraying efficiency is greatly reduced.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent paint spraying device for motor processing comprises a base plate, wherein a paint spraying chamber is welded at one end of the top end of the base plate, a sealing door is hinged to the end of the front end of the paint spraying chamber through a hinge, a sealed paint spraying space is formed by the base plate, the paint spraying chamber and the sealing door and used for avoiding environmental pollution caused by paint liquid diffused in air, an exhaust pipe penetrates through the top end of the paint spraying chamber and is installed, and the exhaust pipe is connected with a factory building filtering exhaust system and used for exhausting polluted air in the paint spraying chamber;
the top end of the spray booth is provided with a rotating mechanism, the bottom end of the rotating mechanism is provided with a fixed block, a component of a motor shell is fixedly hung on the fixed block, and the rotating mechanism is used for rotating and moving up and down the fixed block;
a paint spraying thickness detecting mechanism is arranged on the side surface of the paint spraying chamber and used for detecting the paint thickness of the motor shell after paint spraying and performing supplementary coating on the position where the paint thickness does not reach the standard;
the feeding mechanism is used for conveying the installation sliding plate, the hook and the motor shell hooked by the hook to the fixed block;
a blanking mechanism is arranged below the rotating mechanism and used for installing a sliding plate, a hook and a motor shell hooked by the hook to be discharged outwards;
the back end of the spray booth is provided with a discharging mechanism which assists the feeding mechanism to discharge the motor shell provided with the sliding plate, the hook and the hook outwards;
the spray booth top corresponds rotary mechanism one side and installs and examines and decrease the mechanism for detect a flaw and examine the damage to the motor casing of couple hook, in time change impaired piece.
Preferably, the paint spraying thickness detecting mechanism comprises an embedded box, a swing motor, an L-shaped swing rod, a pen-type electric push rod, a first mounting seat, a paint thickness detecting probe, a paint spraying nozzle, a paint box, a peristaltic pump, a transmission pipe, a paint thickness detector, a controller and toughened glass;
the side wall of the paint spraying chamber is embedded with an embedded box, the top end in the embedded box is provided with a swing motor, a power shaft of the swing motor penetrates through the top of the embedded box and is sleeved with an L-shaped swing rod, the lengths of two sides of the L-shaped swing rod are equal, the power shaft of the swing motor is positioned in the corner center position of the L-shaped swing rod and is used for being attached to the side wall of the paint spraying chamber on one side and perpendicular to the side wall of the paint spraying chamber on the other side after the L-shaped swing rod swings, pen-type electric push rods are respectively installed at the top ends of two sides of the L-shaped swing rod through fixing seats, first installation seats are respectively welded at the end parts of telescopic rods of the two pen-type electric push rods, related probes are installed in installation;
a paint thickness detector is arranged on one side, corresponding to the embedded box, of the outer side wall of the paint spraying chamber, the paint thickness detector is connected with a paint thickness detection probe through a transmission wire, a paint thickness peristaltic pump is arranged on the other side, corresponding to the embedded box, of the outer side wall of the paint spraying chamber, a paint box is arranged at a position, corresponding to the lower portion of the peristaltic pump, of the outer side wall of the paint spraying chamber, the top end of the paint box is connected with a transmission pipe, the transmission pipe sequentially penetrates through the peristaltic pump and the paint spraying chamber to be connected with a paint spraying nozzle, and the transmission pipe is powered;
the toughened glass is installed to the paint spray booth lateral wall position in L type pendulum rod top position department, and the toughened glass of being convenient for is used for observing the state of spraying paint, and the controller is installed to the thick detector below position department of the corresponding lacquer of paint spray booth lateral wall, and peristaltic pump, swing motor and the thick detector input three of lacquer all with controller output electric connection.
Preferably, the rotating mechanism comprises a rotary table, an electric push rod, a fixed column, a worm gear, a driving straight gear, a transmission shaft, a worm sleeve and a rotating motor;
the rotary table is rotatably installed at the top end of the paint spraying chamber through a bearing, an electric push rod is installed at the central position of the bottom end of the rotary table, the central axis of a telescopic rod of the electric push rod is aligned with the central axis of the rotary table and used for ensuring the stable rotation of the electric push rod, the central axis of a telescopic rod of the electric push rod corresponds to the central axis of a power shaft of a swing motor and used for ensuring the accuracy of a paint spraying position, a fixed column is welded at the central position of the top end of the rotary table, a worm wheel is sleeved in the middle of the fixed column, the top end of the paint spraying chamber is rotatably connected with a transmission shaft through a shaft seat at a position corresponding to one side of the worm wheel, a worm sleeve is sleeved in the middle of the transmission shaft at a position corresponding to;
the top end of the fixing column is welded with a driving straight gear for driving a subsequent component, the top end of the fixing block is welded with the bottom end of a telescopic rod of the electric push rod, and the input end of the electric push rod and the input end of the rotating motor are both electrically connected with the output end of the controller.
Preferably, the feeding mechanism comprises a guide rail groove, a first support rod, a guide wheel, a first slideway, a second support rod, an auxiliary wheel and a connecting rod;
the feeding mechanism is provided with two first slide ways, the first slide ways are L-shaped, an installation sliding plate is connected between the two first slide ways in a sliding mode, a hook is welded at the bottom end of the installation sliding plate and used for hooking the motor shell, and the tail end of each L-shaped first slide way is aligned with the fixed block and used for installing the sliding plate to slide into the fixed block;
a plurality of connecting rods are welded between the top ends of the two first slide ways at equal intervals and used for ensuring the position between the two first slide ways to be stable, two first supporting rods are welded at one end part of the bottom ends of the two first slide ways, a guide wheel is rotatably connected between the two first supporting rods through a rotating shaft, a guide rail groove is formed in the top end of the bottom plate, the guide wheel moves along the guide rail groove to achieve the purpose of stable movement of the feeding mechanism, two second supporting rods are welded at one end part of the bottom ends of the two first slide ways, and an auxiliary wheel is installed at the bottom;
the guide pulley is laminated with the bottom end face of the guide rail inslot, and when the guide pulley moves along the guide rail inslot, the auxiliary wheel is laminated with the top end of the bottom plate.
Preferably, the blanking mechanism comprises an L-shaped connecting block, a pushing block, a first mounting groove, an arc block, an elastic belt, a second slide way, a second mounting groove, a supporting sliding plate, a tooth groove, a mounting cavity, a return spring, a power rod, a rack, an auxiliary strip, a transmission gear, a first baffle, a top groove, a limiting plate, a mounting shaft and a second baffle;
the side surfaces of the tail ends of the two first slideways are respectively welded with an L-shaped connecting block, the top end of each L-shaped connecting block is welded with a push block, one end part of each push block is provided with a first mounting groove, each first mounting groove is internally and rotatably connected with an arc block through a rotating shaft, each arc block is a quarter circle, a radius edge part is attached to the inner wall of each first mounting groove, and an elastic belt is glued between one side wall in each first mounting groove and the radius side wall of each arc block;
the bottom of the fixing block is provided with a second mounting groove, two side walls of the second mounting groove are connected with a supporting sliding plate in a penetrating and sliding manner, the middle of the top end of the supporting sliding plate is uniformly provided with a plurality of tooth grooves, a mounting cavity is formed in the top of the fixing block and corresponds to the position above the tooth grooves, a reset spring is mounted in the mounting cavity, one end of the reset spring is connected with a power rod, a rack is welded at the bottom end of the power rod, a transmission gear is rotatably connected between the rack and the tooth grooves through a rotating shaft, and the rack;
a first baffle is welded at one end part inside the second mounting groove, a top groove is formed in the top end of the other end part inside the second mounting groove, a limiting plate is welded at the top end inside the top groove, a mounting shaft is rotatably connected to the middle part of the top groove at a position corresponding to the lower part of the limiting plate, and a second baffle is inserted in the middle part of the mounting shaft in a penetrating manner;
one end of the power rod is welded with an auxiliary strip, the two ends of the auxiliary strip are welded on the two side walls of the fixed block, the power rod is pushed more stably by the arc block, the bottom of the tail end of the first slideway is welded with a second slideway, and the cross section of the second slideway is the same as that of the first slideway and is used for bearing the installation sliding plate which slides out of the fixed block.
Preferably, in a vertical state of the second baffle, the bottom of the second baffle extends out of the top groove and is used for limiting the installation of the sliding plate, and the top of the second baffle is attached to the limiting plate and is used for ensuring the stability of the second baffle;
the width of the first installation groove is matched with the width of the installation sliding plate, the shortest distance between the top end of the support sliding plate and the bottom end of the first installation groove is equal to the thickness of the installation sliding plate, and the first installation groove and the support sliding plate are used for stably loading the installation sliding plate.
Preferably, the discharging mechanism comprises a discharging notch, a sealing plate and a sealing strip;
arrange the material notch and run through and offer in the paint spray booth back of the body terminal surface, arrange the material notch and align with second slide position department, arrange the inside top of material notch and through rotating installation closing plate, and arrange the material notch inner wall and encircle the cementing and have the sealing strip, the laminating of sealing strip side surface and closing plate terminal surface limit portion for improve the leakproofness.
Preferably, the damage detection mechanism comprises an internal threaded pipe, a limiting strip, a driven gear, a check ring, a threaded column, a limiting pipe, a connecting plate, a second mounting seat, a damage detection probe and an ultrasonic flaw detector;
the internal thread pipe is rotatably arranged at the top of the spray booth through a bearing, a plurality of limiting strips are welded on the outer side surface of the internal thread pipe at equal angles, the top ends and the bottom ends of the limiting strips are respectively welded with a retaining ring in a surrounding mode, and the middle of the internal thread pipe is connected with a driven gear in a sliding mode;
the inner threaded pipe is internally provided with a threaded column through threaded engagement, the top of the spray booth is symmetrically and slidably provided with limiting pipes corresponding to the positions on two sides of the threaded column, the top ends and the bottom ends of the two limiting pipes are respectively sleeved with a connecting plate, and the two connecting plates are respectively welded with the top end and the bottom end of the threaded column;
the top end of one connecting plate is provided with an ultrasonic flaw detector, the bottom end of the other connecting plate is provided with a damage detection probe through a second mounting seat, and a damage detection probe connecting wire penetrates through a limiting pipe to be connected with the ultrasonic flaw detector;
the input end of the ultrasonic flaw detector is electrically connected with the output end of the controller, a plurality of electromagnets are embedded and installed at equal angles on the edge of a stop strip top retainer ring, an iron ring is embedded and installed at the position, corresponding to the electromagnet, of the top end of the driven gear, and when the bottom end face of the driven gear is attached to the top end of the stop strip bottom retainer ring, the driven gear is meshed and connected with the driving straight gear through teeth, so that the driven gear rotates along with the driving straight gear.
The utility model provides a motor processing is with control system of intelligence paint spraying apparatus, includes processing module, examines thick module, the module of spraying paint and examine and decrease the module, processing module includes the controller, it includes thick detector of lacquer and swing motor to examine thick module, the module of spraying paint includes peristaltic pump, rotating electrical machines and electric putter, it includes ultrasonic flaw detector, electro-magnet and pen type electric putter to examine to decrease the module, examine thick module, the module of spraying paint and examine and decrease the module and all with processing module both way junction.
Preferably, the peristaltic pump is used for the extraction of lacquer liquid to carry to the spout of the shower nozzle department of spraying paint, the rotating electrical machines is used for driving the rotation of the object of spraying paint, electric putter is used for driving the reciprocating of waiting to spray paint the object, the ultrasonic flaw detector is used for treating the flaw detection of the object of spraying paint, the electro-magnet is used for adsorbing the iron ring, the mechanism is lost to the outage, the thick measuring of lacquer that the thick detector of lacquer is used for spraying paint back object surface, swing motor is used for rotatory spray paint shower nozzle and the thick test probe of lacquer, repair and scribble after losing rapidly, pen type electric putter is used for rotatory spray paint shower nozzle and the position control of the thick test probe of lacquer, the controller is through the start.
Compared with the prior art, the invention has the beneficial effects that: the invention is scientific and reasonable, and is safe and convenient to use:
1. examine through spraying paint and decrease the mechanism, can carry out the thick detection of lacquer to the motor casing after spraying paint fast to when detecting out unqualified position, through the start-up of swing motor, make L type pendulum rod switch, the quick benefit of going on is scribbled, improves the efficiency of spraying paint of motor, and improves and makes the motor spray paint back nonconforming product reduce.
2. The electric push rod in the rotating mechanism can meet the rising and falling of the shell of the motor to be sprayed, and the rotating motor drives the rotary disc to rotate through the transmission shaft, the worm sleeve and the worm wheel, so that the rotation of the shell of the motor to be sprayed is met, and the shell of the motor to be sprayed is more sufficient during spraying.
3. Examine the combination that decreases mechanism through initiative spur gear and driven gear makes reciprocating of screw thread post, and then when rotary mechanism drives the rotation of treating spraying motor casing and reciprocates, examine that to decrease the probe and can fully detect motor casing, avoid carrying out the spraying to the casing that damages, cause the wasting of resources.
4. Can effectively send into the motor casing of installation slide and installation slide bottom into first mounting groove through first slide for the material loading is more convenient, and removes along the guide rail groove through the guide pulley, makes the location more accurate, and feeding mechanism removes more stably.
5. Through unloading mechanism and row material mechanism, can send into the second slide with the installation slide on the supporting slide fast to discharge by arranging the notch, make row material can be along with the material loading goes on in step, improve the efficiency of unloading, and then improve production efficiency, and reduce the diffusion of polluting gas in the paint spray booth, reduce the pollution of workshop environment.
6. Reduce the spraying to broken motor casing through examining damage mechanism, reduce the waste of coating, and scribble through examining thick mechanism to the benefit of unqualified position, reduce the probability of defective products, effectively practiced thrift coating cost and waste product cost, simultaneously the use of feeding mechanism and unloading mechanism, it is more convenient to make go up unloading, shorten unloading time, examine thick mechanism's timely detection lacquer thick and scribble with the benefit simultaneously, the later stage of having reduced current spraying is scribbled the process time with the benefit, the three has all shortened the time cost of spraying processing, compression through the cost, possess higher efficiency and lower cost when making the motor processing spraying.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a rotary mechanism of the present invention;
FIG. 3 is a schematic structural view of a paint spraying thickness detecting mechanism according to the present invention;
FIG. 4 is a schematic view of the mounting structure of the hanger of the present invention;
FIG. 5 is a schematic view of the feed mechanism of the present invention;
FIG. 6 is a schematic structural view of the blanking mechanism of the present invention;
FIG. 7 is a half-sectional view of the anchor block of the present invention;
FIG. 8 is a cross-sectional view of the anchor block of the present invention;
FIG. 9 is a schematic view of the discharge mechanism of the present invention;
FIG. 10 is a schematic view of the structure of the damage detection mechanism of the present invention;
FIG. 11 is a schematic view of the mounting structure of the threaded post of the present invention;
FIG. 12 is a block diagram of the control system architecture of the present invention;
reference numbers in the figures: 1. a base plate; 2. a paint spray booth; 3. a sealing door; 4. an exhaust pipe;
5. a rotation mechanism; 501. a turntable; 502. an electric push rod; 503. fixing a column; 504. a worm gear; 505. a driving spur gear; 506. a drive shaft; 507. a worm sleeve; 508. a rotating electric machine;
6. a fixed block; 7. mounting a sliding plate; 8. hooking;
9. a paint spraying thickness detecting mechanism; 901. an embedding box; 902. a swing motor; 903. an L-shaped swing rod; 904. a pen-type electric push rod; 905. a first mounting seat; 906. a paint thickness detection probe; 907. a spray nozzle; 908. a paint box; 909. a peristaltic pump; 910. a conveying pipe; 911. a paint thickness detector; 912. a controller; 913. tempering the glass;
10. a feeding mechanism; 1001. a guide rail groove; 1002. a first support bar; 1003. a guide wheel; 1004. a first slideway; 1005. a second support bar; 1006. an auxiliary wheel; 1007. a connecting rod;
11. a blanking mechanism; 1101. an L-shaped connecting block; 1102. a push block; 1103. a first mounting groove; 1104. an arc block; 1105. an elastic band; 1106. a second slideway; 1107. a second mounting groove; 1108. supporting the sliding plate; 1109. a tooth socket; 1110. installing a chamber; 1111. a return spring; 1112. a power rod; 1113. a rack; 1114. an auxiliary bar; 1115. a transmission gear; 1116. a first baffle plate; 1117. a top groove; 1118. a limiting plate; 1119. installing a shaft; 1120. a second baffle;
12. a discharge mechanism; 1201. a discharge slot opening; 1202. a sealing plate; 1203. a sealing strip;
13. a damage detection mechanism; 1301. an internally threaded tube; 1302. a limiting strip; 1303. a driven gear; 1304. a retainer ring; 1305. a threaded post; 1306. a limiting pipe; 1307. a connecting plate; 1308. a second mounting seat; 1309. detecting a damage probe; 1310. an ultrasonic flaw detector; 1311. an electromagnet; 1312. an iron ring.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Example (b): as shown in fig. 1-12, the invention provides a technical scheme, an intelligent paint spraying device for motor processing, which comprises a base plate 1, wherein a paint spraying chamber 2 is welded at one end part of the top end of the base plate 1, a sealing door 3 is hinged at the front end part of the paint spraying chamber 2 through a hinge, a sealed paint spraying space is formed by the base plate 1, the paint spraying chamber 2 and the sealing door 3 and used for avoiding environmental pollution caused by paint liquid diffused in air, an exhaust pipe 4 penetrates through the top end of the paint spraying chamber 2 and is installed, and the exhaust pipe 4 is connected with a factory building filtering exhaust system and exhausts polluted air in the paint spraying chamber 2;
a paint spraying thickness detecting mechanism 9 is arranged on the side surface of the paint spraying chamber 2 and used for detecting the paint thickness of the motor shell after paint spraying and performing coating repairing on the position where the paint thickness does not reach the standard, wherein the paint spraying thickness detecting mechanism 9 comprises an embedded box 901, a swing motor 902, an L-shaped swing rod 903, a pen-type electric push rod 904, a first mounting seat 905, a paint thickness detecting probe 906, a paint spraying nozzle 907, a paint box 908, a peristaltic pump 909, a transmission pipe 910, a paint thickness detector 911, a controller 912 and toughened glass 913;
an embedded box 901 is embedded in the side wall of the paint spraying chamber 2, a swing motor 902 is installed at the top end inside the embedded box 901, a power shaft of the swing motor 902 penetrates through the top of the embedded box 901 and is sleeved with an L-shaped swing rod 903, the lengths of two sides of the L-shaped swing rod 903 are equal, the power shaft of the swing motor 902 is located at the center position of the corner of the L-shaped swing rod 903, after the L-shaped swing rod 903 swings, one side of the power shaft is attached to the side wall of the paint spraying chamber 2, the other side of the power shaft is perpendicular to the side wall of the paint spraying chamber 2, pen-type electric push rods 904 are installed at the top ends of the two sides of the L-shaped swing rod 903 through fixing seats, first installing seats 905 are welded at the end parts of telescopic rods of the two pen-type electric push rods 904, related probes are installed;
a paint thickness detector 911 is installed on one side, corresponding to the embedded box 901, of the outer side wall of the paint spraying chamber 2, the paint thickness detector 911 is connected with a paint thickness detection probe 906 through a transmission wire, a paint thickness peristaltic pump 909 is installed on the other side, corresponding to the embedded box 901, of the outer side wall of the paint spraying chamber 2, a paint box 908 is installed on the position, corresponding to the lower position of the peristaltic pump 909, of the outer side wall of the paint spraying chamber 2, a transmission pipe 910 is connected to the top end of the paint box 908, the transmission pipe 910 sequentially penetrates through the peristaltic pump 909 and the paint spraying chamber 2 to be connected with a paint spraying nozzle 907, and the transmission pipe;
toughened glass 913 is installed to 2 lateral walls in paint spray booth in L type pendulum rod 903 top position department, and the toughened glass 913 of being convenient for is used for observing the state of spraying paint, and controller 912 is installed to 2 lateral walls in paint spray booth corresponding thick detector 911 below position department, and peristaltic pump 909, swing motor 902 and the thick detector 911 input three of lacquer all with controller 912 output electric connection.
A rotating mechanism 5 is installed at the top end of the paint spraying chamber 2, a fixed block 6 is installed at the bottom end of the rotating mechanism 5, a motor shell assembly is fixedly hung on the fixed block 6, and the rotating mechanism 5 is used for rotating and moving up and down the fixed block 6;
the rotating mechanism 5 comprises a turntable 501, an electric push rod 502, a fixed column 503, a worm wheel 504, a driving spur gear 505, a transmission shaft 506, a worm sleeve 507 and a rotating motor 508;
the rotary table 501 is rotatably installed at the top end of the paint spraying chamber 2 through a bearing, an electric push rod 502 is installed at the central position of the bottom end of the rotary table 501, the central axis of a telescopic rod of the electric push rod 502 is aligned with the central axis of the rotary table 501 and used for ensuring the stable rotation of the electric push rod 502, the central axis of a telescopic rod of the electric push rod 502 corresponds to the central axis of a power shaft of the swing motor 902 and used for ensuring the accuracy of a paint spraying position, a fixed column 503 is welded at the central position of the top end of the rotary table 501, a worm wheel 504 is sleeved at the middle part of the fixed column 503, a transmission shaft 506 is rotatably connected at the position, corresponding to one side of the worm wheel 504, of the top end of the paint spraying chamber 2 through a shaft seat, a worm sleeve 507 is sleeved at the position, corresponding to the worm, The transmission shaft 506 and the worm sleeve 507 act to drive the worm wheel 504 to rotate;
the top end of the fixing column 503 is welded with a driving spur gear 505 for driving force of subsequent components, the top end of the fixing block 6 is welded with the bottom end of the telescopic rod of the electric push rod 502, and the input end of the electric push rod 502 and the input end of the rotating motor 508 are both electrically connected with the output end of the controller 912.
The top end of the bottom plate 1 is provided with a feeding mechanism 10, an installation sliding plate 7 is installed inside the feeding mechanism 10, the bottom end of the installation sliding plate 7 is provided with a hook 8, the hook 8 hooks the motor shell, and the feeding mechanism 10 is used for conveying the installation sliding plate 7, the hook 8 and the motor shell hooked by the hook 8 to the fixed block 6;
the feeding mechanism 10 comprises a guide rail groove 1001, a first support rod 1002, a guide wheel 1003, a first slide way 1004, a second support rod 1005, an auxiliary wheel 1006 and a connecting rod 1007;
the feeding mechanism 10 is provided with two first slide ways 1004, the first slide ways 1004 are L-shaped, an installation sliding plate 7 is connected between the two first slide ways 1004 in a sliding mode, a hook 8 is welded at the bottom end of the installation sliding plate 7, the hook 8 is used for hooking a motor shell, and the tail end of each L-shaped first slide way 1004 is aligned with the fixed block 6 and used for installing the sliding plate 7 to slide into the fixed block 6;
a plurality of connecting rods 1007 are welded between the top ends of the two first slideways 1004 at equal intervals and used for ensuring the position between the two first slideways 1004 to be stable, two first supporting rods 1002 are welded at one end part of the bottom ends of the two first slideways 1004, a guide wheel 1003 is rotatably connected between the two first supporting rods 1002 through a rotating shaft, a guide rail groove 1001 is formed in the top end of the bottom plate 1, the guide wheel 1003 moves along the guide rail groove 1001 to achieve the purpose of stable movement of the feeding mechanism 10, two second supporting rods 1005 are welded at one end part of the bottom ends of the two first slideways 1004, and an auxiliary wheel 1006 is installed at the bottom of each;
the guide wheel 1003 is attached to the bottom end surface inside the guide rail groove 1001, and when the guide wheel 1003 moves along the inside of the guide rail groove 1001, the auxiliary wheel 1006 is attached to the top end of the bottom plate 1.
A blanking mechanism 11 is arranged below the rotating mechanism 5 and used for installing the sliding plate 7, the hook 8 and the motor shell hooked by the hook 8 to be discharged outwards;
the blanking mechanism 11 comprises an L-shaped connecting block 1101, a pushing block 1102, a first mounting groove 1103, an arc block 1104, an elastic belt 1105, a second slideway 1106, a second mounting groove 1107, a supporting sliding plate 1108, a tooth groove 1109, a mounting chamber 1110, a return spring 1111, a power rod 1112, a rack 1113, an auxiliary strip 1114, a transmission gear 1115, a first baffle 1116, a top groove 1117, a limiting plate 1118, a mounting shaft 1119 and a second baffle 1120;
the side surfaces of the tail ends of the two first slideways 1004 are respectively welded with an L-shaped connecting block 1101, the top ends of the L-shaped connecting blocks 1101 are welded with a push block 1102, one end of the push block 1102 is provided with a first mounting groove 1103, an arc block 1104 is rotatably connected inside the first mounting groove 1103 through a rotating shaft, the arc block 1104 is a quarter circle, a radius edge part is attached to the inner wall of the first mounting groove 1103, and an elastic belt 1105 is glued between a side wall inside the first mounting groove 1103 and the radius side wall of the arc block 1104;
a second mounting groove 1107 is formed in the bottom of the fixing block 6, two side walls of the second mounting groove 1107 are respectively connected with a supporting sliding plate 1108 in a penetrating and sliding manner, a plurality of tooth sockets 1109 are uniformly formed in the middle of the top end of the supporting sliding plate 1108, a mounting chamber 1110 is formed in the position, corresponding to the position above the tooth sockets 1109, of the top of the fixing block 6, a return spring 1111 is mounted in the mounting chamber 1110, one end of the return spring 1111 is connected with a power rod 1112, a rack 1113 is welded at the bottom end of the power rod 1112, a transmission gear 1115 is rotatably connected between the rack 1113 and the tooth sockets 1109 through a rotating shaft, and both;
a first baffle 1116 is welded at one end part inside the second mounting groove 1107, a top groove 1117 is formed at the top end of the other end part inside the second mounting groove 1107, a limiting plate 1118 is welded at the top end inside the top groove 1117, a mounting shaft 1119 is rotatably connected to the middle part of the top groove 1117 corresponding to the position below the limiting plate 1118, and a second baffle 1120 is inserted in the middle part of the mounting shaft 1119 in a penetrating manner;
an auxiliary strip 1114 is welded at one end of the power rod 1112, two ends of the auxiliary strip 1114 are welded on two side walls of the fixed block 6, the auxiliary strip 1112 is used for pushing the power rod 1112 by the arc block 1104 more stably, a second slideway 1106 is welded at the bottom of the tail end of the first slideway 1004, and the section shape of the second slideway 1106 is the same as that of the first slideway 1004 and is used for bearing the installation sliding plate 7 sliding out of the fixed block 6.
When the second baffle 1120 is in a vertical state, the bottom of the second baffle 1120 extends out of the top groove 1117 and is used for limiting the installation of the sliding plate 7, and the top of the second baffle 1120 is attached to the limiting plate 1118 and is used for ensuring the stability of the second baffle 1120;
the width of first mounting slot 1103 is matched with the width of mounting sled 7, and the shortest distance between the top end of supporting sled 1108 and the bottom end of first mounting slot 1103 is equal to the thickness of mounting sled 7, for stably loading mounting sled 7 between first mounting slot 1103 and supporting sled 1108.
A discharging mechanism 12 is arranged at the back end of the spray booth 2 and assists the feeding mechanism 10 to discharge the motor shell on which the sliding plate 7, the hook 8 and the hook 8 are mounted outwards;
the discharging mechanism 12 comprises a discharging slot 1201, a sealing plate 1202 and a sealing strip 1203;
the material discharging slot 1201 penetrates through the back end face of the spray booth 2, the material discharging slot 1201 is aligned with the second slide channel 1106, the sealing plate 1202 is installed at the top inside the material discharging slot 1201 through rotation, the inner wall of the material discharging slot 1201 is connected with the sealing strip 1203 in a surrounding mode, and the side surface of the sealing strip 1203 is attached to the edge portion of the end face of the sealing plate 1202 and used for improving sealing performance.
A damage detection mechanism 13 is arranged at one side of the top end of the paint spraying chamber 2, which corresponds to the rotating mechanism 5, and is used for detecting the flaw of the motor shell hooked by the hook 8 and replacing damaged parts in time;
the damage detection mechanism 13 comprises an internal threaded pipe 1301, a limiting strip 1302, a driven gear 1303, a check ring 1304, a threaded column 1305, a limiting pipe 1306, a connecting plate 1307, a second mounting seat 1308, a damage detection probe 1309 and an ultrasonic flaw detector 1310;
the internal threaded pipe 1301 is rotatably installed at the top of the spray booth 2 through a bearing, a plurality of limiting strips 1302 are welded on the outer side surface of the internal threaded pipe 1301 at equal angles, the top ends and the bottom ends of the limiting strips 1302 are respectively welded with a retaining ring 1304 in a surrounding mode, and the middle of the internal threaded pipe 1301 is connected with a driven gear 1303 in a sliding mode;
threaded columns 1305 are arranged in the inner threaded pipes 1301 in a threaded engagement mode, limiting pipes 1306 are symmetrically installed at positions, corresponding to the two sides of the threaded columns 1305, on the top of the spray booth 2 in a sliding mode, connecting plates 1307 are sleeved at the top ends and the bottom ends of the two limiting pipes 1306, and the two connecting plates 1307 are respectively connected with the top ends and the bottom ends of the threaded columns 1305 in a welding mode;
an ultrasonic flaw detector 1310 is installed at the top end of one connecting plate 1307, a damage detection probe 1309 is installed at the bottom end of the other connecting plate 1307 through a second mounting base 1308, and a connection wire of the damage detection probe 1309 passes through a limiting pipe 1306 to be connected with the ultrasonic flaw detector 1310;
the input end of the ultrasonic flaw detector 1310 is electrically connected with the output end of the controller 912, a plurality of electromagnets 1311 are embedded and installed at equal angles at the edge parts of the retaining rings 1304 at the tops of the limiting strips 1302, an iron ring 1312 is embedded and installed at the position, corresponding to the electromagnet 1311, of the top end of the driven gear 1303, and when the bottom end face of the driven gear 1303 is attached to the top ends of the retaining rings 1304 at the bottoms of the limiting strips 1302, the driven gear 1303 is meshed and connected with the driving spur gear 505 through teeth, so that the driven gear 1303 rotates along with.
Then based on motor machining is with control system of intelligent paint spraying apparatus, its characterized in that: including processing module, examine thick module, the module of spraying paint and examine and decrease the module, processing module includes the controller, examines thick module and includes thick detector of lacquer and swing motor, and the module of spraying paint includes peristaltic pump, rotating electrical machines and electric putter, examines and decreases the module and include ultrasonic flaw detector, electro-magnet and pen type electric putter, examines thick module, the module of spraying paint and examine and decrease the module and all with processing module both way junction.
Peristaltic pump is used for the extraction of lacquer liquid, and carry and spout to the shower nozzle department that sprays paint, the rotating electrical machines is used for driving the rotation of the object that sprays paint, electric putter is used for driving the reciprocating of waiting to spray paint the object, the ultrasonic flaw detector is used for treating the flaw detection of the object that sprays paint, the electro-magnet is used for adsorbing the iron ring, the loss mechanism is examined in the outage, thick detector of lacquer is used for the thick measurement of lacquer on the back object surface of spraying paint, swing motor is used for rotatory shower nozzle and the thick test probe of lacquer, mend fast after examining the loss, pen type electric putter is used for rotatory shower nozzle and the thick test probe's of lacquer position control, the controller is through the start-.
The working principle and the using process of the invention are as follows: when the paint spraying device only is used for processing the motor, a motor shell which is hooked by the mounting sliding plate 7, the hook 8 and the hook 8 forms a component to be sprayed with paint, the component to be sprayed with paint is conveyed to the inside of the fixed block 6 through the feeding mechanism 10, the rotating mechanism 5 drives the fixed block 6 and the component to be sprayed with paint to rotate and move up and down, the damage detection mechanism 13 is driven to move by the action of the driving straight gear 505 and the driven gear 1303, the damage detection probe 1309 moves up and down in the rotation of the component to be sprayed with paint, further the ultrasonic flaw detector 1310 performs nondestructive flaw detection on the motor shell in the component to be sprayed with paint, the motor shell with defects is detected and removed, when the motor shell is qualified, the rotating mechanism 5 drives the component to be sprayed with paint to rotate and move up and down, the peristaltic pump 909 is started, paint liquid is sprayed, the swing motor 902 drives the L-shaped swing rod 903 to swing, the paint thickness detection probe 906 is used for detecting the paint thickness of the surface of the motor shell, unqualified parts are timely coated, finally, the feeding mechanism 10 feeds the materials again after the paint spraying is finished, and the blanking mechanism 11 acts before the feeding to enable the motor shell and the mounting sliding plate 7 which are subjected to the paint spraying to slide out along the second slide channel 1106 and discharge the materials through the discharge notch 1201, so that the paint spraying operation of a single motor shell is completed;
when conveying the components to be painted to the fixed block 6, firstly, the components to be painted are placed in two first slide ways 1004, the feeding mechanism 10 is pushed, the guide wheels 1003 move along the guide rail grooves 1001, the auxiliary wheels 1006 at the bottom ends of the second support rods 1005 move in an auxiliary manner, because the first slide ways 1004 are aligned with the fixed block 6, after the first slide ways 1004 contact with the fixed block 6, the mounting slide plates 7 are pushed, the mounting slide plates 7 slide along the first slide ways 1004 and slide into the second mounting grooves 1107, the mounting slide plates 1108 support and the first baffle 1116 to perform limiting and maintaining preliminary stability, the second baffle 1120 limits the other side parts of the mounting slide plates 7, and the second baffle 1120 is acted by the limiting plate 1118 after swinging, so that the components to be painted are difficult to swing back, the stability of the two sides of the mounting slide plates 7 is further ensured, the feeding of the components to be painted is completed, and the mounting slide plates 7 are placed between the top ends, and hanging the motor shell for standby;
after feeding is finished, damage of a component to be painted is detected, the controller 912 controls the rotating motor 508 to be started, the rotating motor 508 drives the transmission shaft 506 and the worm sleeve 507 to rotate, the worm sleeve 507 drives the worm wheel 504 to rotate through tooth meshing, and further drives the fixed column 503, the electric push rod 502 and the rotary disc 501 to rotate, so that the fixed block 6 at the bottom end of the telescopic rod of the electric push rod 502 and the component to be painted rotate, in the rotating process of the fixed column 503, the driving spur gear 505 drives the driven gear 1303 to rotate through tooth meshing, the driven gear 1303 drives the internal threaded pipe 1301 to rotate through the limiting strip 1302, the internal part of the internal threaded pipe 1301 is connected with a threaded column 1305 through thread meshing, as the internal threaded pipe 1301 is installed at the top end of the painting room 2 through a bearing, and the top end and the bottom end of the threaded column 1305 are both connected with the limiting pipe 1306 through the connecting plate 1307, the damage detection probe 1309 arranged at the bottom end of one connecting plate 1307 is driven to move up and down, when the fixed block 6 positioned at the bottom end of the telescopic rod of the electric push rod 502 and the component to be painted rotate, the damage detection probe 1309 arranged at the bottom end of one connecting plate 1307 moves up and down, the damage detection probe 1309 can effectively detect the damage of the motor shell in the component to be painted, and unqualified motor products can be removed in time;
when painting, the controller 912 controls the electromagnet 1311 to be connected with current, so that the electromagnet 1311 generates magnetism, and the electromagnet 1311 adsorbs the iron ring 1312 to drive the driven gear 1303 to move upwards along the outer sides of the internal threaded pipe 1301 and the limiting strip 1302, the driven gear 1303 is not meshed with the driving spur gear 505, so that the damage mechanism 13 is kept stable in the paint spraying process, then the controller 912 controls the rotating motor 508 and the peristaltic pump 909 to start, so as to drive the fixed block 6 at the bottom end of the telescopic rod of the electric push rod 502 and the component to be painted to rotate, the peristaltic pump 909 conveys the paint liquid in the paint box 908 to the spray nozzle 907 through the conveying pipe 910 to be sprayed out, spraying paint on the component to be sprayed, controlling the electric push rod 502 to start by the controller 912 after spraying paint for a plurality of circles, driving the fixed block 6 positioned at the bottom end of the telescopic rod of the electric push rod 502 and the component to be sprayed to move up and down, and spraying paint on the surface of the motor shell in an all-dimensional manner;
after paint spraying is finished, the paint thickness is detected, the controller 912 controls the swing motor 902 to drive the L-shaped swing rod 903 to rotate, one side of the L-shaped swing rod 903 sprayed with paint is attached to the side wall of the paint spraying chamber 2, the side of the detected thickness is perpendicular to the side wall of the paint spraying chamber 2, the pen-type electric push rod 904 telescopically controls the telescopic movement of the paint thickness detection probe 906, air obstruction between the paint thickness detection probe 906 and the motor is reduced, when the paint thickness is detected to be unqualified, the controller 912 controls the swing motor 902 to drive the L-shaped swing rod 903 to rotate, one side of the L-shaped swing rod 903 sprayed with paint is perpendicular to the side wall of the paint spraying chamber 2, therefore, the L-shaped swing rod 903 is aligned with the paint thickness which is just detected, the controller 912 controls the peristaltic pump 909 to start, unqualified;
after thickness detection is finished, blanking and feeding are needed, at the moment, operation is performed according to a feeding process, so that the first slide way 1004 is contacted with the fixed block 6, before the first slide way 1004 is contacted with the fixed block 6, the arc block 1104 moves along the surface of the auxiliary strip 1114, the arc block 1104 is attached to the side wall of the first mounting groove 1103 and stably kept, the power rod 1112 is pushed back to the inside of the mounting chamber 1110 by the arc block 1104, the rack 1113 at the bottom of the power rod 1112 drives the transmission gear 1115 to move, the transmission gear 1115 drives the support sliding plate 1108 to move through the tooth socket 1109, the support sliding plate 1108 is pulled out from the inside of the second mounting groove 1107, the mounting sliding plate 7 loses support and falls off, the mounting sliding plate falls to the top end of the second slide way 1106 and slides off from the second slide way, when the first slide way 1004 is attached to the fixed block 6, the second slide way 1106 jacks up the sealing plate 1202, so that a painted motor shell can, at this moment, because of the circular arc piece 1104 crosses power rod 1112, power rod 1112 resets under the effect that reset spring 1111 resumes former shape, and drive and support slide 1108 and reset, be convenient for support subsequent installation slide 7 of waiting to spray paint the subassembly, spray paint and examine thick the spare subassembly of waiting to spray paint that finishes promoting after finishing, once more spray paint, when feeding mechanism 10 takes out, drive L type connecting block 1101 and ejector pad 1102 and keep away from fixed block 6, circular arc piece 1104 swings to first mounting groove 1103 in, can not extrude power rod 1112, and after taking out completely, circular arc piece 1104 is reset by the elasticity of elastic webbing 1105, wait for next use.
The controller controls the rotation motor and the electric push rod to operate to drive the motor shell to be painted to move up and down and rotate, the controller controls the ultrasonic flaw detector to start, a flaw detection probe of the ultrasonic flaw detector detects flaws on the motor shell, the result is fed back to the controller to enable the controller to judge whether flaws exist, the controller controls the electromagnet to be electrified to generate magnetism when painting, the driven gear is pulled to further prevent the flaw detection mechanism from moving continuously, the controller cuts off the current of the electromagnet when painting next time, the driven gear slides down and slowly falls down until being meshed under the condition that the driving straight gear rotates, the controller controls the peristaltic pump to work in a painting room, paint liquid in a paint box is sprayed out from the painting spray nozzle, the controller adjusts the length of the pen type electric push rod to adjust the painting position, and finally, the controller controls the swinging motor to operate when detecting flaws, the controller compares preset data with the paint thickness data to judge whether the paint thickness is qualified or not, when the unqualified paint thickness position is detected, the controller controls the swing motor to operate, the paint spraying nozzle corresponds to the position of the motor shell, the peristaltic pump is controlled to work again, and the unqualified position is coated again.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an intelligent paint spraying apparatus is used in motor machining, includes bottom plate (1), its characterized in that: a paint spraying chamber (2) is welded at one end of the top end of the bottom plate (1), a sealing door (3) is hinged to the front end of the paint spraying chamber (2) through a hinge, a sealed paint spraying space is formed by the bottom plate (1), the paint spraying chamber (2) and the sealing door (3) and used for avoiding environmental pollution caused by paint liquid diffused in air, an exhaust pipe (4) penetrates through the top end of the paint spraying chamber (2), and the exhaust pipe (4) is connected with a factory building filtering exhaust system and used for exhausting polluted air in the paint spraying chamber (2);
the rotary mechanism (5) is installed at the top end of the paint spraying chamber (2), the fixed block (6) is installed at the bottom end of the rotary mechanism (5), the fixed block (6) is used for fixing a component hung on a motor shell, and the rotary mechanism (5) is used for rotating and moving up and down the fixed block (6);
a paint spraying thickness detecting mechanism (9) is installed on the side surface of the paint spraying chamber (2) and used for detecting the paint thickness of the motor shell after paint spraying and performing supplementary coating on the position where the paint thickness does not reach the standard;
the motor shell is characterized in that a feeding mechanism (10) is installed at the top end of the bottom plate (1), an installation sliding plate (7) is installed inside the feeding mechanism (10), a hook (8) is installed at the bottom end of the installation sliding plate (7), the hook (8) hooks the motor shell, and the feeding mechanism (10) is used for conveying the installation sliding plate (7), the hook (8) and the motor shell hooked by the hook (8) to the fixed block (6);
a blanking mechanism (11) is arranged below the rotating mechanism (5) and used for installing the sliding plate (7), the hook (8) and the motor shell hooked by the hook (8) to discharge outwards;
a discharge mechanism (12) is arranged at the back end of the spray booth (2) and assists the feed mechanism (10) to discharge the motor shell provided with the sliding plate (7), the hook (8) and the hook of the hook (8) outwards;
spray booth (2) top corresponds rotary mechanism (5) one side and installs and examine to decrease mechanism (13) for the motor casing to couple (8) hook is detected a flaw and is examined the damage, in time changes impaired piece.
2. The intelligent paint spraying device for motor machining according to claim 1, wherein: the paint spraying thickness detecting mechanism (9) comprises an embedded box (901), a swing motor (902), an L-shaped swing rod (903), a pen-type electric push rod (904), a first mounting seat (905), a paint thickness detecting probe (906), a paint spraying nozzle (907), a paint box (908), a peristaltic pump (909), a transmission pipe (910), a paint thickness detector (911), a controller (912) and toughened glass (913);
an embedded box (901) is embedded in the side wall of the paint spraying chamber (2), a swing motor (902) is installed at the top end inside the embedded box (901), a power shaft of the swing motor (902) penetrates through the top of the embedded box (901) and is sleeved with an L-shaped swing rod (903), the lengths of two sides of the L-shaped swing rod (903) are equal, the power shaft of the swing motor (902) is located at the corner central position of the L-shaped swing rod (903) and is used for being attached to the side wall of the paint spraying chamber (2) on one side and perpendicular to the side wall of the paint spraying chamber (2) on the other side after the L-shaped swing rod (903) swings, pen-type electric push rods (904) are installed on the top ends of two sides of the L-type swing rod (903) through fixing seats, first installation seats (905) are welded on the end parts of telescopic rods of the two pen-type electric push rods (904), related probes, a spray painting nozzle (907) is arranged in the mounting hole of the other first mounting seat (905);
a paint thickness detector (911) is installed on one side, corresponding to the embedded box (901), of the outer side wall of the paint spraying chamber (2), the paint thickness detector (911) is connected with a paint thickness detection probe (906) through a transmission wire, a paint thickness peristaltic pump (909) is installed on the other side, corresponding to the embedded box (901), of the outer side wall of the paint spraying chamber (2), an oil paint box (908) is installed at the position, corresponding to the lower position of the peristaltic pump (909), of the outer side wall of the paint spraying chamber (2), a transmission pipe (910) is connected to the top end of the oil paint box (908), the transmission pipe (910) sequentially penetrates through the peristaltic pump (909) and the paint spraying chamber (2) to be connected with a paint spraying nozzle (907), and the peristaltic pump (909) provides power to transport;
the outer side wall of the paint spraying chamber (2) is located above the L-shaped swing rod (903) and is provided with tempered glass (913), the tempered glass (913) convenient to use is used for observing a paint spraying state, the outer side wall of the paint spraying chamber (2) corresponds to the position below the paint thickness detector (911) and is provided with a controller (912), and the input ends of the peristaltic pump (909), the swing motor (902) and the paint thickness detector (911) are electrically connected with the output end of the controller (912).
3. The intelligent paint spraying device for motor machining according to claim 2, characterized in that: the rotating mechanism (5) comprises a turntable (501), an electric push rod (502), a fixed column (503), a worm gear (504), a driving straight gear (505), a transmission shaft (506), a worm sleeve (507) and a rotating motor (508);
the rotary table (501) is rotatably installed at the top end of the paint spraying chamber (2) through a bearing, an electric push rod (502) is installed at the center position of the bottom end of the rotary table (501), the central axis of a telescopic rod of the electric push rod (502) is aligned with the central axis of the rotary table (501) and used for ensuring the stable rotation of the electric push rod (502), the central axis of a telescopic rod of the electric push rod (502) corresponds to the central axis of a power shaft of a swing motor (902) and used for ensuring the accuracy of a paint spraying position, a fixed column (503) is welded at the center of the top end of the rotary table (501), a worm wheel (504) is sleeved at the middle part of the fixed column (503), a transmission shaft (506) is rotatably connected at the position of one side of the top end of the paint spraying chamber (2) corresponding to the worm wheel (504) through a shaft seat, one end of a transmission shaft (506) is fixedly connected with a power shaft of a rotating motor (508), the rotating motor (508) is arranged at the top end of the spray booth (2), and a worm wheel (504) is driven to rotate by the action of the rotating motor (508), the transmission shaft (506) and a worm sleeve (507);
the top end of the fixing column (503) is welded with a driving straight gear (505) for driving force of a subsequent component, the top end of the fixing block (6) is welded with the bottom end of a telescopic rod of the electric push rod (502), and the input end of the electric push rod (502) and the input end of the rotating motor (508) are electrically connected with the output end of the controller (912).
4. The intelligent paint spraying device for motor machining according to claim 1, wherein: the feeding mechanism (10) comprises a guide rail groove (1001), a first supporting rod (1002), a guide wheel (1003), a first slideway (1004), a second supporting rod (1005), an auxiliary wheel (1006) and a connecting rod (1007);
the feeding mechanism (10) is provided with two first slide ways (1004), the first slide ways (1004) are L-shaped, an installation sliding plate (7) is connected between the two first slide ways (1004) in a sliding mode, a hook (8) is welded at the bottom end of the installation sliding plate (7), the hook (8) is used for hooking a motor shell, and the tail end of each L-shaped first slide way (1004) is aligned to the fixed block (6) and used for installing the sliding plate (7) to slide into the fixed block (6);
a plurality of connecting rods (1007) are welded between the top ends of the two first slideways (1004) at equal intervals and used for ensuring the position between the two first slideways (1004) to be stable, two first supporting rods (1002) are welded at one end part of the bottom ends of the two first slideways (1004), a guide wheel (1003) is rotatably connected between the two first supporting rods (1002) through a rotating shaft, a guide rail groove (1001) is formed in the top end of the bottom plate (1), the guide wheel (1003) moves along the guide rail groove (1001) to achieve the purpose of stable movement of the feeding mechanism (10), two second supporting rods (1005) are welded at one end part of the bottom ends of the two first slideways (1004), and an auxiliary wheel (1006) is installed at the bottom of each;
the guide wheel (1003) is attached to the bottom end face inside the guide rail groove (1001), and when the guide wheel (1003) moves along the inside of the guide rail groove (1001), the auxiliary wheel (1006) is attached to the top end of the bottom plate (1).
5. The intelligent paint spraying device for motor machining according to claim 4, wherein: the blanking mechanism (11) comprises an L-shaped connecting block (1101), a pushing block (1102), a first mounting groove (1103), an arc block (1104), an elastic belt (1105), a second slideway (1106), a second mounting groove (1107), a supporting sliding plate (1108), a tooth groove (1109), a mounting chamber (1110), a return spring (1111), a power rod (1112), a rack (1113), an auxiliary bar (1114), a transmission gear (1115), a first baffle plate (1116), a top groove (1117), a limiting plate (1118), a mounting shaft (1119) and a second baffle plate (1120);
the side surfaces of the tail ends of the two first slideways (1004) are respectively welded with an L-shaped connecting block (1101), the top end of each L-shaped connecting block (1101) is welded with a push block (1102), one end of each push block (1102) is provided with a first mounting groove (1103), the inside of each first mounting groove (1103) is rotatably connected with an arc block (1104) through a rotating shaft, each arc block (1104) is a quarter circle, one radial side part of each arc block is attached to the inner wall of each first mounting groove (1103), and an elastic belt (1105) is glued between one side wall of the inside of each first mounting groove (1103) and one radial side wall of each arc block;
a second mounting groove (1107) is formed in the bottom of the fixing block (6), two side walls of the second mounting groove (1107) are respectively connected with a supporting sliding plate (1108) in a penetrating and sliding manner, a plurality of tooth sockets (1109) are uniformly formed in the middle of the top end of the supporting sliding plate (1108), a mounting cavity (1110) is formed in the position, corresponding to the upper part of the tooth sockets (1109), of the top of the fixing block (6), a reset spring (1111) is mounted inside the mounting cavity (1110), one end of the reset spring (1111) is connected with a power rod (1112), a rack (1113) is welded at the bottom end of the power rod (1112), a transmission gear (1115) is rotatably connected between the rack (1113) and the tooth sockets (1109) through a rotating shaft, and the rack (1113;
a first baffle (1116) is welded at one end part inside the second mounting groove (1107), a top groove (1117) is formed in the top end of the other end part inside the second mounting groove (1107), a limiting plate (1118) is welded at the top end inside the top groove (1117), a mounting shaft (1119) is rotatably connected to the middle part of the top groove (1117) at a position corresponding to the lower part of the limiting plate (1118), and a second baffle (1120) is inserted in the middle part of the mounting shaft (1119);
one end of the power rod (1112) is welded with an auxiliary strip (1114), the two ends of the auxiliary strip (1114) are welded on the two side walls of the fixing block (6) and used for pushing the power rod (1112) more stably by the arc block (1104), the bottom of the tail end of the first slideway (1004) is welded with a second slideway (1106), and the section shape of the second slideway (1106) is the same as that of the first slideway (1004) and used for bearing the installation sliding plate (7) sliding out of the fixing block (6).
6. The intelligent paint spraying device for motor machining according to claim 5, wherein: when the second baffle (1120) is in a vertical state, the bottom of the second baffle (1120) extends out of the top groove (1117) and is used for limiting the installation of the sliding plate (7), and the top of the second baffle (1120) is attached to the limiting plate (1118) and is used for ensuring the stability of the second baffle (1120);
first mounting groove (1103) width agrees with installation slide (7) width mutually, and supports the shortest distance between slide (1108) top and first mounting groove (1103) bottom and equals with installation slide (7) thickness for stably loading installation slide (7) between first mounting groove (1103) and support slide (1108).
7. The intelligent paint spraying device for motor machining according to claim 5, wherein: the discharging mechanism (12) comprises a discharging groove (1201), a sealing plate (1202) and a sealing strip (1203);
arrange material notch (1201) and run through and set up in paint spray booth (2) back of the body terminal surface, arrange material notch (1201) and second slide (1106) position department and align, arrange material notch (1201) inside top through rotating installation sealing plate (1202), and arrange material notch (1201) inner wall and encircle the veneer and have sealing strip (1203), sealing strip (1203) side surface and sealing plate (1202) terminal surface limit portion laminating for improve the leakproofness.
8. The intelligent paint spraying device for motor machining according to claim 1, wherein: the damage detection mechanism (13) comprises an internal threaded pipe (1301), a limiting strip (1302), a driven gear (1303), a check ring (1304), a threaded column (1305), a limiting pipe (1306), a connecting plate (1307), a second mounting seat (1308), a damage detection probe (1309) and an ultrasonic flaw detector (1310);
the inner threaded pipe (1301) is rotatably installed at the top of the spray booth (2) through a bearing, a plurality of limiting strips (1302) are welded on the outer side surface of the inner threaded pipe (1301) at equal angles, check rings (1304) are welded on the top ends and the bottom ends of the limiting strips (1302) in a surrounding mode, and a driven gear (1303) is connected to the middle of the inner threaded pipe (1301) in a sliding mode;
threaded columns (1305) are arranged in the inner threaded pipes (1301) in a threaded engagement mode, limiting pipes (1306) are symmetrically installed at positions, corresponding to the two sides of the threaded columns (1305), on the top of the spray booth (2) in a sliding mode, connecting plates (1307) are sleeved at the top ends and the bottom ends of the two limiting pipes (1306), and the two connecting plates (1307) are respectively connected with the top ends and the bottom ends of the threaded columns (1305) in a welding mode;
an ultrasonic flaw detector (1310) is installed at the top end of one connecting plate (1307), a damage detection probe (1309) is installed at the bottom end of the other connecting plate (1307) through a second mounting seat (1308), and a connecting wire of the damage detection probe (1309) penetrates through a limiting pipe (1306) to be connected with the ultrasonic flaw detector (1310);
the input end of the ultrasonic flaw detector (1310) is electrically connected with the output end of the controller (912), a plurality of electromagnets (1311) are embedded and installed at equal angles at the edge of the top retainer ring (1304) of the limiting strip (1302), an iron ring (1312) is embedded and installed at the position, corresponding to the electromagnets (1311), of the top end of the driven gear (1303), when the bottom end face of the driven gear (1303) is attached to the top end of the bottom retainer ring (1304) of the limiting strip (1302), the driven gear (1303) is meshed and connected with the driving straight gear (505) through teeth, and the driven gear (1303) rotates along with the driving straight gear (505).
9. The control system of the intelligent painting apparatus for motor machining according to any one of claims 1 to 8, wherein: including processing module, examine thick module, the module of spraying paint and examine and decrease the module, processing module includes the controller, it includes thick detector of lacquer and swing motor to examine thick module, the module of spraying paint includes peristaltic pump, rotating electrical machines and electric putter, it includes ultrasonic flaw detector, electro-magnet and pen type electric putter to examine to decrease the module, examine thick module, the module of spraying paint and examine and decrease the module all with processing module both way junction.
10. The control system of the intelligent paint spraying device for the motor machining according to claim 9, characterized in that: peristaltic pump is used for the extraction of lacquer liquid, and carry and spout to the shower nozzle department that sprays paint, the rotating electrical machines is used for driving the rotation of the object that sprays paint, electric putter is used for driving the reciprocating of waiting to spray paint the object, the ultrasonic flaw detector is used for treating the flaw detection of the object that sprays paint, the electro-magnet is used for adsorbing the iron ring, the loss mechanism is examined in the outage, the thick detector of lacquer is used for the thick measurement of lacquer on the back object surface of spraying paint, the swing motor is used for rotatory shower nozzle and the thick test probe of lacquer of spraying paint, examine and decrease back rapid supplementary coating, pen type electric putter is used for rotatory shower nozzle and the thick test probe's of lacquer position control, the controller is.
CN201910939114.5A 2019-09-30 2019-09-30 Intelligent paint spraying device for motor machining Active CN110614186B (en)

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CN112371392A (en) * 2020-11-16 2021-02-19 龙安轩 Water paint auxiliary spraying device for valve machining
CN113262899A (en) * 2021-04-27 2021-08-17 芜湖中科飞机制造有限公司 Paint spraying device for surface machining of airplane body
CN113714019A (en) * 2021-09-28 2021-11-30 廖金柱 Paint spraying equipment for petroleum conveying barrel
CN114130577A (en) * 2021-12-15 2022-03-04 信尔胜机械（江苏）有限公司 A casing paint spraying apparatus for vacuum pump production
CN115228648A (en) * 2022-09-21 2022-10-25 盐城腾鸿金属制品有限公司 Automobile anti-loose fastener spray paint surface detection and processing method thereof
CN115921174A (en) * 2023-02-21 2023-04-07 山东汇丰铸造科技股份有限公司 High performance casting reel sprays paint and uses feed mechanism

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Publication number Priority date Publication date Assignee Title
CN111451039A (en) * 2020-04-08 2020-07-28 六安强力电机有限公司 Automatic paint spraying system for motor production
CN111451039B (en) * 2020-04-08 2021-05-18 六安强力电机有限公司 Automatic paint spraying system for motor production
CN112371392A (en) * 2020-11-16 2021-02-19 龙安轩 Water paint auxiliary spraying device for valve machining
CN113262899A (en) * 2021-04-27 2021-08-17 芜湖中科飞机制造有限公司 Paint spraying device for surface machining of airplane body
CN113714019A (en) * 2021-09-28 2021-11-30 廖金柱 Paint spraying equipment for petroleum conveying barrel
CN113714019B (en) * 2021-09-28 2023-11-03 廖金柱 Paint spraying equipment for petroleum conveying barrel
CN114130577A (en) * 2021-12-15 2022-03-04 信尔胜机械（江苏）有限公司 A casing paint spraying apparatus for vacuum pump production
CN114130577B (en) * 2021-12-15 2022-10-14 信尔胜机械（江苏）有限公司 A casing paint spraying apparatus for vacuum pump production
CN115228648A (en) * 2022-09-21 2022-10-25 盐城腾鸿金属制品有限公司 Automobile anti-loose fastener spray paint surface detection and processing method thereof
CN115228648B (en) * 2022-09-21 2022-11-22 盐城腾鸿金属制品有限公司 Automobile anti-loose fastener spray painting surface detection and processing method thereof
CN115921174A (en) * 2023-02-21 2023-04-07 山东汇丰铸造科技股份有限公司 High performance casting reel sprays paint and uses feed mechanism
CN115921174B (en) * 2023-02-21 2023-06-16 山东汇丰铸造科技股份有限公司 High performance casting reel sprays paint and uses feed mechanism

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