CN110608672A - Visual detection system of sealing washer - Google Patents
Visual detection system of sealing washer Download PDFInfo
- Publication number
- CN110608672A CN110608672A CN201911036073.5A CN201911036073A CN110608672A CN 110608672 A CN110608672 A CN 110608672A CN 201911036073 A CN201911036073 A CN 201911036073A CN 110608672 A CN110608672 A CN 110608672A
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- CN
- China
- Prior art keywords
- platform
- transparent
- top surface
- transparent platform
- rotating
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
- G01N21/9515—Objects of complex shape, e.g. examined with use of a surface follower device
Abstract
The invention relates to the technical field of detection of sealing rings, in particular to a visual detection system of a sealing ring, which is used for solving the problems of complex process and low production efficiency of punching a cylindrical shell into a wafer in the prior art. The industrial camera detection device comprises a base, a support frame, a plurality of industrial cameras and a computer, wherein the number of the industrial cameras is multiple, a rotating mechanism is installed on the top surface of the base, a transparent platform is installed on the top surface of the rotating mechanism, a plurality of groups of detection hole groups are formed in the transparent platform along the radial direction of the transparent platform, each group of detection hole groups comprises a plurality of transparent holes arranged in the circumferential direction of the transparent platform, and a lighting device located below the transparent platform is further installed on the base. According to the invention, a plurality of groups of detection hole groups are arranged on the transparent platform along the radial direction of the transparent platform, and each detection hole group corresponds to one industrial camera, so that a plurality of sealing rings can be detected at one time, and the detection efficiency of the sealing rings is increased.
Description
Technical Field
The invention relates to the technical field of detection of sealing rings, in particular to a visual detection system of a sealing ring.
Background
The sealing ring is a sealing element which is most widely used and has the simplest structure, is widely applied to various fields, and ensures the quality of the sealing ring particularly because the faults of instruments and equipment caused by the sealing failure of the sealing ring are not rare. Whether the quality of the sealing ring meets the requirements or not is judged mainly by the following two aspects: firstly, the surface quality of the O-shaped sealing ring requires that the O-shaped sealing ring has no defects of dent, bulge, fracture, material shortage and the like; and secondly, the size of the O-shaped sealing ring requires that the errors of the inner diameter, the outer diameter and other sizes of the sealing ring are within the allowable range of tolerance.
In the prior art, a visual detection system of a sealing ring comprises an image acquisition subsystem, a mechanical motion subsystem and a computer, wherein the image acquisition subsystem comprises an industrial camera, a light source and a camera light source bracket; the mechanical motion subsystem comprises an ultra-white glass table top, a rotary platform and a motion controller; the computer is connected with the industrial camera and the motion controller respectively. The sealing ring is placed on the white glass table top, the rotary platform rotates to drive the sealing ring to enter the lower portion of the industrial camera, the industrial camera shoots the sealing ring and then transmits the sealing ring to the computer, the data are compared with standard data in the computer, and if the sealing ring different from the standard data is detected, the computer reacts to prove that the detected sealing ring is unqualified.
However, when the visual inspection system detects the seal rings, only one seal ring can be detected at a time, so that the detection efficiency of the seal rings is low. Therefore, there is a need for a visual inspection system that can improve the inspection efficiency of the seal ring.
Disclosure of Invention
Based on the above problems, the invention provides a visual detection system for a sealing ring, which is used for solving the problem that the detection efficiency of the visual detection system for the sealing ring is low in the prior art. According to the invention, a plurality of groups of detection hole groups are arranged on the transparent platform along the radial direction of the transparent platform, and each detection hole group corresponds to one industrial camera, so that a plurality of sealing rings can be detected at one time, and the detection efficiency of the sealing rings is increased.
The invention specifically adopts the following technical scheme for realizing the purpose:
the utility model provides a visual inspection system of sealing washer, includes the base, the support frame is installed to the top surface of base, install the industry camera on the support frame, industry camera electric connection has the computer, the quantity of industry camera is a plurality of, and is a plurality of the industry camera is installed on the support frame in proper order, rotary mechanism is installed to the top surface of base, transparent platform is installed to rotary mechanism's top surface, it has multiunit inspection punch combination, multiunit to radially open along it on the transparent platform detection punch combination is located the below of industry camera and with a plurality of industry camera one-to-ones, every group detection punch combination includes a plurality of transparent holes that set up along transparent platform circumferencial direction, still install the lighting device who is located transparent platform below on the base.
The working principle is as follows: when the sealing rings need to be detected, the sealing rings can be placed in the transparent holes one by one, namely, one sealing ring is placed on one transparent hole, then the lighting device is turned on, the light of the lighting device is projected on the transparent platform, then the industrial camera is started, the industrial camera carries out image acquisition on the sealing rings placed on the transparent hole, the industrial camera transmits the acquired image information of the sealing rings to the computer, the computer analyzes the acquired image by utilizing processing software and obtains various indexes to be detected of the current sealing ring, the obtained detection indexes are compared with standard indexes which are arranged in the computer in advance, if the indexes of the current sealing ring exceed the error range of the standard indexes, the computer makes a response to express that the sealing rings are unqualified.
After the current group of sealing rings are detected, the transparent platform is rotated through the rotating mechanism, the rotating angle of the transparent platform at each time is equal to the included angle of two adjacent transparent holes, and because the transparent platform is provided with a plurality of groups of detection hole groups, a plurality of sealing rings can be detected at one time, so that the detection efficiency of the visual detection system on the sealing rings is improved. In addition, how to control the angle of each rotation of the rotating mechanism to be a certain value and the computer to display the parameters of the sealing ring can be realized by the prior art.
As a preferable mode, the lighting device includes a lighting platform installed on the top surface of the base, a plurality of main lighting lamps are installed on the top surface of the lighting platform along the radial direction of the transparent platform, and the plurality of main lighting lamps correspond to the plurality of groups of detection holes one to one.
Preferably, the center line of the main illuminating lamp and the center line of the transparent hole are on the same vertical line.
As a preferred mode, the top surface of the illumination platform is provided with a light-gathering tube which can cover the main illumination lamp, the top surface of the illumination platform is provided with an installation groove, and the light-gathering tube is in threaded connection with the installation groove.
As a preferred mode, rotary mechanism is including installing the revolving stage on the base, install the motor groove on the revolving stage, the motor inslot is installed rotating electrical machines, the last pivot of being connected with transparent platform bottom surface middle part of installing of rotating electrical machines.
Preferably, the rotating table is provided with a rotating groove, a rotating ring which can rotate in the rotating groove is arranged in the rotating groove, and a plurality of supporting columns which are connected with the bottom surface of the transparent platform are arranged on the top surface of the rotating ring.
As a preferred mode, the support frame includes horizontal segment and vertical section from top to bottom as an organic whole that the shaping is each other, and a plurality of industry camera installs the bottom surface at the horizontal segment in proper order, still install on the vertical section and spread helping the banks.
As a preferable mode, the auxiliary paving lamp group comprises two horizontal support plates arranged on the vertical section, a plurality of auxiliary paving lamps are arranged on the side surface of each horizontal support plate, and the auxiliary paving lamps correspond to the plurality of groups of detection hole groups one by one.
The invention has the following beneficial effects:
(1) according to the invention, a plurality of groups of detection hole groups are arranged on the transparent platform along the radial direction of the transparent platform, and each detection hole group corresponds to one industrial camera, so that a plurality of sealing rings can be detected at one time, and the detection efficiency of the sealing rings is increased.
(2) The illuminating device comprises an illuminating platform arranged on the top surface of a base, wherein a plurality of main illuminating lamps are arranged on the top surface of the illuminating platform along the radial direction of a transparent platform, and the main illuminating lamps correspond to a plurality of groups of detection holes one to one. Therefore, each sealing ring below the industrial camera can be irradiated by the corresponding main illuminating lamp, so that each sealing ring below the industrial camera can be clearly irradiated, and the image acquired by the industrial camera is clearer.
(3) The light-gathering cylinder capable of covering the main illuminating lamp is arranged on the top surface of the illuminating platform, and can gather light of the main illuminating lamp and irradiate the light on the sealing ring, so that light dispersion of the main illuminating lamp can be reduced, and the irradiation on the sealing ring can be clearer; the top surface of the lighting platform is provided with a mounting groove, and the light-gathering cylinder is in threaded connection with the mounting groove, so that the light-gathering cylinder is convenient to detach from the mounting groove and mount.
(4) According to the invention, the rotating motor drives the rotating shaft to rotate, the rotating shaft rotates to drive the transparent platform to rotate, the sealing ring rotates relative to the industrial camera along with the transparent platform, meanwhile, the transparent platform drives the plurality of supporting columns to rotate, the supporting columns drive the rotating ring to rotate in the rotating groove, and the supporting columns can support the transparent platform while rotating, so that the transparent platform is more stable.
(5) The paving-assisting lamp group comprises two horizontal support plates arranged on a vertical section, a plurality of paving-assisting lamps are arranged on the side surface of each horizontal support plate, and the paving-assisting lamps correspond to the plurality of groups of detection hole groups one by one. The irradiation of the auxiliary lamp to the sealing ring can reduce the shadow part of the sealing ring and increase the transparency of the sealing ring, so that the industrial camera can acquire information on the sealing ring more clearly.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic cross-sectional view taken at A-A of FIG. 1 according to the present invention;
FIG. 3 is a schematic cross-sectional view taken at B-B of FIG. 1 according to the present invention;
FIG. 4 is a schematic front sectional view of a rotary mechanism of the present invention;
FIG. 5 is a schematic front sectional view of an illumination device of the present invention
Reference numerals: the light-gathering lamp comprises a base 1, a supporting frame 2, a vertical section 21, a horizontal section 22, an industrial camera 3, a horizontal support plate 4, a paving-assisting lamp 5, a transparent platform 6, a transparent hole 61, a rotating mechanism 7, a rotating platform 71, a motor groove 711, a rotating ring 72, a supporting column 73, a rotating motor 74, a rotating shaft 75, an illuminating device 8, an illuminating platform 81, a light-gathering cylinder 82 and a main illuminating lamp 83.
Detailed Description
For a better understanding of the present invention by those skilled in the art, the present invention will be described in further detail below with reference to the accompanying drawings and the following examples.
Example 1:
as shown in fig. 1-5, a visual inspection system of sealing washer, including base 1, support frame 2 is installed to the top surface of base 1, install industry camera 3 on the support frame 2, industry camera 3 electrically connected has the computer, the quantity of industry camera 3 is a plurality of, a plurality of industry cameras 3 install on support frame 2 in proper order, rotary mechanism 7 is installed to the top surface of base 1, transparent platform 6 is installed to rotary mechanism 7's top surface, it has the multiunit inspection punch combination to open along its radial on the transparent platform 6, a plurality of inspection punch combinations are located the below of industry camera 3 and with a plurality of industry camera 3 one-to-one, every inspection punch combination includes a plurality of transparent holes 61 along the setting of transparent platform 6 circumferencial direction, still install lighting device 8 that is located transparent platform 6 below on the base 1.
The working principle is as follows: when the sealing rings need to be detected, the sealing rings can be placed in the transparent holes 61 one by one, namely, one sealing ring is placed on one transparent hole 61, then the lighting device 8 is turned on, the light of the lighting device 8 is emitted onto the transparent platform 6, then the industrial camera 3 is started, the industrial camera 3 carries out image acquisition on the sealing ring placed on the transparent hole 61, the industrial camera 3 transmits the acquired image information of the sealing ring into the computer, the computer analyzes the acquired image by using processing software and obtains various indexes to be detected of the current sealing ring, the obtained detection indexes are compared with standard indexes which are arranged in the computer in advance, if the indexes of the current sealing ring exceed the error range of the standard indexes, the computer reacts and expresses that the sealing ring is unqualified.
After the current group of sealing rings are detected, the transparent platform 6 is rotated through the rotating mechanism 7, the rotating angle of the transparent platform 6 at each time is equal to the included angle of the two adjacent transparent holes 61, and the transparent platform 6 is provided with a plurality of groups of detection hole groups, so that a plurality of sealing rings can be detected at one time, and the detection efficiency of the visual detection system on the sealing rings is improved. In addition, how to control the rotation angle of the rotation mechanism 7 to be a certain value every time, and the computer display of the parameters of the sealing ring can be realized by the prior art.
Example 2:
as shown in fig. 1 to 5, this embodiment provides a preferable structure of the illumination device on the basis of the above embodiments. Namely, the lighting device 8 comprises a lighting platform 81 arranged on the top surface of the base 1, a plurality of main lighting lamps 83 are arranged on the top surface of the lighting platform 81 along the radial direction of the transparent platform 6, and the plurality of main lighting lamps 83 correspond to the plurality of groups of detection holes one by one. Thus, each seal ring under the industrial camera 3 is irradiated by the corresponding main illuminating lamp 83, so that each seal ring under the industrial camera 3 is clearly irradiated, and the image collected by the industrial camera 3 is clearer.
Preferably, the central line of the main illuminating lamp 83 and the central line of the transparent hole 61 are on the same vertical line, the light-gathering cylinder 82 capable of covering the main illuminating lamp 83 is installed on the top surface of the illuminating platform 81, the light-gathering cylinder 82 can gather the light of the main illuminating lamp 83 and irradiate the light on the sealing ring, and therefore the light dispersion of the main illuminating lamp 83 can be reduced, and the irradiation on the sealing ring can be clearer; the top surface of the illumination platform 81 is provided with a mounting groove, and the light-gathering cylinder 82 is in threaded connection with the mounting groove, so that the light-gathering cylinder 82 is convenient to detach from the mounting groove and mount.
The rest is the same as example 1, and therefore, will not be described herein.
Example 3:
as shown in fig. 1 to 5, this embodiment gives a preferable structure of the rotating mechanism on the basis of the above embodiments. Namely, the rotating mechanism 7 comprises a rotating platform 71 arranged on the base 1, a motor groove 711 is arranged on the rotating platform 71, a rotating motor 74 is arranged in the motor groove 711, and a rotating shaft 75 connected with the middle part of the bottom surface of the transparent platform 6 is arranged on the rotating motor 74. The rotating motor 74 drives the rotating shaft 75 to rotate, the rotating shaft 75 rotates to drive the transparent platform 6 to rotate, and the sealing ring rotates relative to the transparent platform 6 and the industrial camera 3.
Preferably, the rotating table 71 is provided with a rotating groove, a rotating ring 72 rotatable in the rotating groove is mounted in the rotating groove, and a plurality of supporting columns 73 connected to the bottom surface of the transparent platform 6 are mounted on the top surface of the rotating ring 72. The transparent platform 6 drives a plurality of support columns 73 rotatory when rotatory, and support column 73 drives rotatory ring 72 at the swivelling chute internal rotation again, and support column 73 can play the supporting role to transparent platform 6 when rotatory to make transparent platform 6 more steady.
The rest is the same as example 1, and therefore, will not be described herein.
Example 4:
as shown in fig. 1 to 5, on the basis of the above embodiments, this embodiment provides a preferable structure that can illuminate the seal ring more clearly. Support frame 2 includes horizontal segment 22 and vertical section 21 from the top down mutual shaping as an organic whole promptly, and a plurality of industry cameras 3 are installed in the bottom surface of horizontal segment 22 in proper order, still install on vertical section 21 and spread and help the banks, and spread and help the banks including installing two horizontal extension boards 4 on vertical section 21, and a plurality of banks of helping lamps 5 are all installed to the side of every horizontal extension board 4, and a plurality of banks of helping lamps 5 and multiunit detection punch combination one-to-one. The shadow part of the sealing ring can be reduced and the transparency of the sealing ring can be increased by irradiating the sealing ring by the auxiliary lamp 5, so that the information acquisition on the sealing ring can be clearer by the industrial camera 3.
The rest is the same as example 1, and therefore, will not be described herein.
The above is an embodiment of the present invention. The embodiments and specific parameters in the embodiments are only for the purpose of clearly illustrating the verification process of the invention and are not intended to limit the scope of the invention, which is defined by the claims, and all equivalent structural changes made by using the contents of the specification and the drawings of the present invention should be covered by the scope of the present invention.
Claims (8)
1. The utility model provides a visual inspection system of sealing washer, includes base (1), support frame (2) are installed to the top surface of base (1), install industry camera (3) on support frame (2), industry camera (3) electric connection has the computer, its characterized in that: the quantity of industry camera (3) is a plurality of, and is a plurality of install on support frame (2) in proper order industry camera (3), rotary mechanism (7) are installed to the top surface of base (1), transparent platform (6) are installed to the top surface of rotary mechanism (7), it has the multiunit to detect the punch combination, multiunit to radially open along it on transparent platform (6) detect the punch combination be located the below of industry camera (3) and with a plurality of industry camera (3) one-to-one, every group detect the punch combination and include a plurality of transparent holes (61) that set up along transparent platform (6) circumferencial direction, still install lighting device (8) that are located transparent platform (6) below on base (1).
2. The visual inspection system of a seal ring of claim 1, wherein: the illuminating device (8) comprises an illuminating platform (81) arranged on the top surface of the base (1), a plurality of main illuminating lamps (83) are arranged on the top surface of the illuminating platform (81) along the radial direction of the transparent platform (6) and are in one-to-one correspondence with the plurality of groups of detection holes.
3. The visual inspection system of a seal ring of claim 2, wherein: the central line of the main illuminating lamp (83) and the central line of the transparent hole (61) are on the same vertical line.
4. A visual inspection system for a seal ring according to claim 3, wherein: the top surface of illumination platform (81) is installed and is covered a spotlight section of thick bamboo (82) of main light (83), open the top surface of illumination platform (81) has the mounting groove, spotlight section of thick bamboo (82) pass through threaded connection with the mounting groove.
5. The visual inspection system of a seal ring of claim 1, wherein: rotary mechanism (7) are including installing revolving stage (71) on base (1), install motor groove (711) on revolving stage (71), install rotating electrical machines (74) in motor groove (711), install pivot (75) of being connected with transparent platform (6) bottom surface middle part on rotating electrical machines (74).
6. The visual inspection system of a seal ring of claim 5, wherein: the rotating platform (71) is provided with a rotating groove, a rotating ring (72) which can rotate in the rotating groove is installed in the rotating groove, and a plurality of supporting columns (73) connected with the bottom surface of the transparent platform (6) are installed on the top surface of the rotating ring (72).
7. A visual inspection system for a seal ring according to any one of claims 1 to 6, wherein: the support frame (2) include horizontal segment (22) and vertical section (21) as an organic whole from top to bottom each other shaping, it is a plurality of industry camera (3) are installed in the bottom surface of horizontal segment (22) in proper order, still install on vertical section (21) and spread and help the banks.
8. The visual inspection system of a seal ring of claim 7, wherein: the paving-assisting lamp group comprises two horizontal support plates (4) arranged on a vertical section (21), a plurality of paving-assisting lamps (5) are arranged on the side surface of each horizontal support plate (4), and the paving-assisting lamps (5) correspond to the detection hole groups one by one.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911036073.5A CN110608672A (en) | 2019-10-29 | 2019-10-29 | Visual detection system of sealing washer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911036073.5A CN110608672A (en) | 2019-10-29 | 2019-10-29 | Visual detection system of sealing washer |
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| Publication Number | Publication Date |
|---|---|
| CN110608672A true CN110608672A (en) | 2019-12-24 |
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ID=68895372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911036073.5A Pending CN110608672A (en) | 2019-10-29 | 2019-10-29 | Visual detection system of sealing washer |
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| Country | Link |
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| CN (1) | CN110608672A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111256968A (en) * | 2020-02-12 | 2020-06-09 | 浙江康信汽车电器有限公司 | Full-automatic detection line of switch |
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| CN108387589A (en) * | 2018-02-22 | 2018-08-10 | 张海明 | A kind of LCD/LCM defects efficient detection system and method |
| CN110324000A (en) * | 2019-08-05 | 2019-10-11 | 杭州耀晗光伏技术有限公司 | A kind of solar energy power generating plate regulating device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111256968B (en) * | 2020-02-12 | 2022-05-31 | 浙江康信汽车电器有限公司 | Full-automatic detection line of switch |
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Application publication date: 20191224 |
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