CN110608030A - Electric drive fracturing semitrailer of frequency conversion all-in-one machine - Google Patents
Electric drive fracturing semitrailer of frequency conversion all-in-one machine Download PDFInfo
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- CN110608030A CN110608030A CN201911043619.XA CN201911043619A CN110608030A CN 110608030 A CN110608030 A CN 110608030A CN 201911043619 A CN201911043619 A CN 201911043619A CN 110608030 A CN110608030 A CN 110608030A
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- semitrailer
- fracturing
- machine
- frequency conversion
- plunger pump
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- 238000006243 chemical reaction Methods 0.000 title claims abstract description 42
- 230000005611 electricity Effects 0.000 claims abstract description 16
- 230000009466 transformation Effects 0.000 claims description 11
- 244000261422 Lysimachia clethroides Species 0.000 claims description 3
- 239000010687 lubricating oil Substances 0.000 claims description 3
- 239000002283 diesel fuel Substances 0.000 abstract description 8
- 230000001815 facial effect Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract description 4
- 230000005540 biological transmission Effects 0.000 description 5
- 239000003921 oil Substances 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D53/00—Tractor-trailer combinations; Road trains
- B62D53/04—Tractor-trailer combinations; Road trains comprising a vehicle carrying an essential part of the other vehicle's load by having supporting means for the front or rear part of the other vehicle
- B62D53/06—Semi-trailers
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/25—Methods for stimulating production
- E21B43/26—Methods for stimulating production by forming crevices or fractures
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B17/00—Pumps characterised by combination with, or adaptation to, specific driving engines or motors
- F04B17/03—Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/08—Cooling; Heating; Preventing freezing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Transportation (AREA)
- General Engineering & Computer Science (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Fluid Mechanics (AREA)
- Physics & Mathematics (AREA)
- Geochemistry & Mineralogy (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Environmental & Geological Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Reciprocating Pumps (AREA)
Abstract
The invention discloses an electrically-driven fracturing semitrailer of a variable-frequency all-in-one machine, which optimally fuses a traditional power supply semitrailer and a fracturing semitrailer, realizes that one semitrailer has the functions of power supply and fracturing at the same time, does not need the power supply semitrailer and the fracturing semitrailer to be used in a set, is more flexible in actual use, and greatly optimizes the well site layout of an oil-gas field; the transportation is convenient; the working state can be achieved only by connecting a group of high-voltage cables with high-voltage power supply, and the wiring installation is quicker; compared with diesel oil driving fracturing, the electric driving fracturing is adopted, so that the noise is low, and no exhaust emission pollution is caused; the driving source is electric power, and the use cost is lower compared with that of diesel oil; adopt motor and converter integrated design (frequency conversion all-in-one promptly) on this electricity drive fracturing semitrailer, effectively reduced the shared space of motor and converter among the prior art for this electricity drive fracturing semitrailer's facial make-up part volume is littleer, and it is more convenient to transport, also can provide the space guarantee for installing other equipment on the semi-trailer body.
Description
Technical Field
The invention relates to the technical field of oil and gas field fracturing, in particular to an electrically-driven fracturing semitrailer of a frequency conversion all-in-one machine.
Background
In the fracturing operation site of the global oil and gas field, the power driving mode of the plunger pump mainly comprises two modes:
the first is that the diesel engine is connected with a gearbox and drives a fracturing plunger pump to work through a transmission shaft. That is, the power source is a diesel engine, the transmission is a gearbox and a driveshaft, and the actuator is a plunger pump. .
This configuration mode has the following disadvantages:
(1) large volume and heavy weight: the diesel engine drives the gearbox to drive the plunger pump through the transmission shaft, and the plunger pump is large in size, heavy in weight, limited in transportation and low in power density.
(2) And is not environment-friendly: in the well site operation process of the fracturing equipment driven by the diesel engine, engine exhaust pollution and noise pollution can be generated, the noise exceeds 105dBA, and the normal life of surrounding residents is seriously influenced.
(3) Uneconomic: the fracturing equipment driven by the diesel engine has the advantages of higher initial purchase cost, high unit power fuel consumption cost during the operation of the equipment and high daily maintenance cost of the engine and the gearbox.
The second is that the motor is connected with a transmission shaft or a coupling to drive the plunger pump to work. That is, the power source is an electric motor, the transmission is a drive shaft or coupling, and the actuator is a plunger pump, i.e., electrically driven fracturing.
The existing electrically-driven fracturing equipment is generally provided with special power supply equipment to provide a driving power supply, the power supply equipment and the electrically-driven fracturing equipment are generally in one-to-one correspondence, or one high-power supply equipment drives several electrically-driven fracturing equipment (hereinafter referred to as one-to-many correspondence), but no matter in one-to-one correspondence or one-to-many correspondence, when the well site is actually used, excessive time is consumed to arrange the electrically-driven fracturing equipment and the power supply equipment (namely, the electrically-driven fracturing equipment and the power supply equipment need to be matched in a set for use); each electrically-driven fracturing device is also required to be connected with a power supply device so as to enable the electrically-driven fracturing device to enter a working state; the processes are time-consuming and labor-consuming, and the connecting cables between the devices are more and relatively complex.
Therefore, an economic, environment-friendly, electrically-driven fracturing device with smaller volume, simple connection and simple structure is urgently needed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an electrically-driven fracturing semitrailer of a frequency conversion all-in-one machine, which optimally integrates a traditional power supply semitrailer and a fracturing semitrailer, realizes that one semitrailer has the functions of power supply and fracturing at the same time, does not need to be used in a complete set of the power supply semitrailer and the fracturing semitrailer, is more flexible in actual use and greatly optimizes the well site layout of an oil and gas field; the transportation is convenient; the working state can be achieved only by connecting a group of high-voltage cables with high-voltage power supply, and the wiring installation is quicker; compared with diesel oil driving fracturing, the electric driving fracturing is adopted, so that the noise is low, and no exhaust emission pollution is caused; the driving source is electric power, and the use cost is lower compared with that of diesel oil; adopt motor and converter integrated design (frequency conversion all-in-one promptly) on this electricity drive fracturing semitrailer, effectively reduced the shared space of motor and converter among the prior art for this electricity drive fracturing semitrailer's facial make-up part volume is littleer, and it is more convenient to transport, also can provide the space guarantee for installing other equipment on the semi-trailer body.
The aim of the invention is achieved by the following technical measures: the utility model provides an electricity of frequency conversion all-in-one drives fracturing semitrailer, includes half string of automobile body, plunger pump, motor, radiator are established on half string of automobile body, the motor is the frequency conversion all-in-one, and the frequency conversion all-in-one is 1, and the plunger pump is 1, and the radiator is 1, and the frequency conversion all-in-one is established on half string of automobile body, and the frequency conversion all-in-one is connected with the plunger pump, and the radiator cools off the lubricating oil of plunger pump.
Further, the plunger pump is a five-cylinder plunger pump.
Further, the stroke of the plunger pump is 10 "or more.
Further, the plunger pump power is more than 5000 hp.
Further, the power of frequency conversion all-in-one is more than 3000 KW.
Further, the frequency conversion all-in-one's electricity drives fracturing semi-trailer and includes the electrical control cabinet, the electrical control cabinet realizes that frequency conversion all-in-one electricity drives fracturing semi-trailer's local controlling.
Furthermore, the electrically-driven fracturing semitrailer of the frequency conversion all-in-one machine comprises a voltage transformation unit, wherein the voltage transformation unit is arranged on a gooseneck of the semitrailer body, and the voltage transformation unit is connected with the frequency conversion all-in-one machine.
Further, the transformation unit is of a cabin type structure and comprises a high-voltage switch and a transformer, and the high-voltage switch is connected with the transformer.
Compared with the prior art, the invention has the beneficial effects that: the conventional power supply semitrailer and the fracturing semitrailer are optimized and fused, so that the semitrailer has the functions of power supply and fracturing at the same time, the power supply semitrailer and the fracturing semitrailer are not required to be used in a complete set, the semitrailer is more flexible in actual use, and the well site layout of an oil-gas field is greatly optimized; the transportation is convenient; the working state can be achieved only by connecting a group of high-voltage cables with high-voltage power supply, and the wiring installation is quicker; compared with diesel oil driving fracturing, the electric driving fracturing is adopted, so that the noise is low, and no exhaust emission pollution is caused; the driving source is electric power, and the use cost is lower compared with that of diesel oil; adopt motor and converter integrated design (frequency conversion all-in-one promptly) on this electricity drive fracturing semitrailer, effectively reduced the shared space of motor and converter among the prior art for this electricity drive fracturing semitrailer's facial make-up part volume is littleer, and it is more convenient to transport, also can provide the space guarantee for installing other equipment on the semi-trailer body.
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Drawings
Fig. 1 is a schematic structural diagram of an electric drive fracturing semitrailer of a frequency conversion all-in-one machine.
The device comprises a vehicle body 1, a semi-trailer body 2, a variable pressure unit 3, a variable frequency all-in-one machine 4, a plunger pump 5 and a radiator.
Detailed Description
The embodiment is as shown in fig. 1, an electrically driven fracturing semitrailer of a frequency conversion all-in-one machine comprises a semi-trailer body 1, a plunger pump 4, a motor and a radiator 5, wherein the plunger pump 4, the motor and the radiator 5 are arranged on the semi-trailer body 1, the motor is a frequency conversion all-in-one machine 3, the frequency conversion all-in-one machine 3 is 1, the plunger pump 4 is 1, the radiator 5 is 1, the frequency conversion all-in-one machine 3 is arranged on the semi-trailer body 1, the frequency conversion all-in-one machine 3 is connected with the plunger pump 4, and the radiator 5 cools lubricating oil of the plunger pump 4. The conventional power supply semitrailer and the fracturing semitrailer are optimized and fused, so that the semitrailer has the functions of power supply and fracturing at the same time, the power supply semitrailer and the fracturing semitrailer are not required to be used in a complete set, the semitrailer is more flexible in actual use, and the well site layout of an oil-gas field is greatly optimized; the transportation is convenient; compared with diesel oil driving fracturing, the electric driving fracturing is adopted, so that the noise is low, and no exhaust emission pollution is caused; the driving source is electric power, and the use cost is lower compared with that of diesel oil; adopt motor and converter integrated design (frequency conversion all-in-one 3 promptly) on this electricity drive fracturing semitrailer, effectively reduced the shared space of motor and converter among the prior art for this electricity drives the facial make-up part volume of fracturing semitrailer littleer, and it is more convenient to transport, also can provide the space guarantee for installing other equipment on the semitrailer body 1. The number of the axles of the semi-trailer body 1 is 4.
The plunger pump 4 is a five-cylinder plunger pump, the stroke of the plunger pump 4 is more than 10 ", and the power of the plunger pump 4 is more than 5000 hp. The power density of the single-vehicle power system is improved, the power density of the single-vehicle power system in a unit area is improved, and a precondition is provided for reducing the occupied area of the whole well site.
The power of the frequency conversion all-in-one machine 3 is more than 3000 KW. The power of the frequency conversion all-in-one machine 3 is matched with the power of the plunger pump 4, so that the frequency conversion all-in-one machine 3 can normally drive the plunger pump 4.
The frequency conversion all-in-one's electricity drives fracturing semitrailer includes the electrical control cabinet, the electrical control cabinet realizes that frequency conversion all-in-one electricity drives fracturing semitrailer's local controlling.
The electrically-driven fracturing semitrailer of the frequency conversion all-in-one machine comprises a voltage transformation unit 2, wherein the voltage transformation unit 2 is arranged on a gooseneck of a semitrailer body 1, and the voltage transformation unit 2 is connected with the frequency conversion all-in-one machine 3. The transformation unit 2 is of a cabin type structure, and the transformation unit 2 comprises a high-voltage switch and a transformer, wherein the high-voltage switch is connected with the transformer. Specifically, the transformer is connected with the frequency conversion all-in-one machine 3. The electrically-driven fracturing semitrailer of the whole frequency conversion all-in-one machine can reach a working state only by connecting a group of high-voltage cables with high-voltage power supply, the wiring is simpler, and the wiring installation is quicker.
It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides an electricity of frequency conversion all-in-one drives fracturing semitrailer, includes half string car body, plunger pump, motor, radiator are established on half string car body, its characterized in that: the motor is a frequency conversion all-in-one machine, the frequency conversion all-in-one machine is 1, the plunger pump is 1, the radiator is 1, the frequency conversion all-in-one machine is arranged on the semi-trailer body, the frequency conversion all-in-one machine is connected with the plunger pump, and the radiator cools lubricating oil of the plunger pump.
2. The electrically driven fracturing semitrailer of the variable frequency all-in-one machine of claim 1, characterized in that: the plunger pump is a five-cylinder plunger pump.
3. The electrically driven fracturing semitrailer of the variable frequency all-in-one machine of claim 2, characterized in that: the stroke of the plunger pump is more than 10 ".
4. The electrically driven fracturing semitrailer of the variable frequency all-in-one machine of claim 2, characterized in that: the power of the plunger pump is more than 5000 hp.
5. The electrically driven fracturing semitrailer of the variable frequency all-in-one machine of claim 1, characterized in that: the power of the frequency conversion all-in-one machine is more than 3000 KW.
6. The electrically driven fracturing semitrailer of the variable frequency all-in-one machine of claim 1, characterized in that: the frequency conversion all-in-one's electricity drives fracturing semitrailer includes the electrical control cabinet, the electrical control cabinet realizes that frequency conversion all-in-one electricity drives fracturing semitrailer's local controlling.
7. The electrically driven fracturing semitrailer of the variable frequency all-in-one machine of claim 1, characterized in that: the voltage transformation unit is arranged on a gooseneck of the semi-trailer body and is connected with the frequency conversion all-in-one machine.
8. The electrically driven fracturing semitrailer of the variable frequency all-in-one machine of claim 7, characterized in that: the transformation unit is of a cabin structure and comprises a high-voltage switch and a transformer, and the high-voltage switch is connected with the transformer.
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