Disclosure of Invention
The invention aims to: provided are a floor pipeline, and a production device and a production method thereof.
The invention is realized by the following technical scheme: a production device of a floor pipeline comprises a casting outer mold component and a casting inner mold component;
the casting outer die assembly comprises an outer die plate fixing piece 12 and four outer die plates 11, the outer die plates 11 are die plates with L-shaped sections, and the four outer die plates 11 are fixed through the outer die plate fixing piece 12 to form a square frame structure;
the casting internal mold assembly comprises an internal mold plate fixing piece 22 and four internal mold plates 21 which correspond to the external mold plates 11 one by one, the internal mold plates 21 are of flat plate structures, and the four internal mold plates 21 are fixed through the internal mold plate fixing piece 22 to form a square frame structure;
the notch of the outer template 11 faces the inside of the square frame; the outer side surface of the inner template 21 is opposite to the notch of the outer template 11.
A production equipment method of floor pipelines comprises the following steps:
s1, erecting a casting internal mold assembly and vertically placing the casting internal mold assembly;
s2, attaching the outer template 11 to the right side edge of the precast slab 8, arranging the periphery of the casting inner template assembly on the outer template 11, connecting and locking the outer template 11 through the outer template fixing piece 12, and enabling the side edge of the outer template 11 to be located in a space between the outer template 11 and the inner template 21 and a gap to exist between the adjacent outer templates 11.
S3, adjusting the inner template 21 to enable the inner template 21 to move towards the direction close to the outer template 11, and finally achieving no gap between the side edge of the inner template 21 and the precast slab 8 and no gap between the side edge of the outer template 11 and the precast slab 8.
And S4, selectively casting concrete into four casting spaces surrounded by the adjacent prefabricated plates 8 and the inner formwork 21 and the outer formwork 11.
S5, adjusting the inner formwork 21 after the concrete is solidified, so that the inner formwork 21 moves towards the direction far away from the outer formwork 11; and then the outer formwork fixing member 12 is detached from the outer formwork 11 to realize the separation of the cast outer formwork assembly and the cast inner formwork assembly from the precast slab 8, and finally the floor pipeline is obtained.
A floor pipeline comprises
The prefabricated plates 8 are arranged in more than two blocks, the prefabricated plates 8 are mutually arranged to form the outline of the floor pipeline and finally serve as the side walls of the floor pipeline;
and the pouring part 9 is poured between the adjacent prefabricated plates 8, and the solidified pouring part 9 fixedly connects the adjacent prefabricated plates 8.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention responds to the trend of assembly type development and can realize industrialized and standardized production; the manufacturing equipment occupies small area and can be used for manufacturing a warehouse type factory; skilled workers are not needed for operation, and standard management is facilitated; the prefabricated plate is convenient to transport, and the prefabricated plate can be easily operated in a cross-regional mode by pouring and assembling on site.
2. The invention is formed by pouring precast slabsShape, "U" shape or "mouth" shape floor pipeline, the connecting strip is laid at the interval on the prefabricated plate, and the connecting strip not only can regard as the fixed connection structure of prefabricated plate concatenation, and it is partly as the prefabricated plate itself, can greatly increase the rigidity of floor pipeline.
3. The side wall of the precast slab is processed by an inclined plane, a rough surface and the like, so that the engagement strength of the precast slab and the pouring part is improved, and the precast slab and the pouring part are not easy to separate.
4. The production equipment of the floor pipeline can finish the casting molding of the floor pipeline only by casting once, and the casting area has small volume, high solidification speed and higher production efficiency.
5. The production equipment of the floor pipeline only occupies a certain space during installation, and is vertically placed after casting until concrete is solidified, so that the floor space is small.
Drawings
FIG. 1 is a schematic diagram of an assembled floor pipe production facility;
FIG. 2 is a schematic structural view of the cast outer mold assembly of FIG. 1;
FIG. 3 is a schematic structural view of the cast inner mold assembly of FIG. 1;
FIG. 4 is a schematic view of a return structure in the inner template fastener;
FIG. 5 is a state diagram of the recovery structure of FIG. 4 after compression;
FIG. 6 is a side view of FIG. 1 with the prefabricated panels omitted;
FIG. 7 is a casting of FIG. 1A schematic view of a type floor duct;
FIG. 8 is the casting of FIG. 7A type floor duct;
figure 9 is a schematic view of the cast U-shaped floor pipe of figure 1;
figure 10 shows the U-shaped floor pipe of figure 9;
FIG. 11 is a schematic view of the cast "port" type floor duct of FIG. 1;
FIG. 12 is the "port" type floor duct of FIG. 11 cast;
description of reference numerals: 11 outer formworks, 111 left side plates, 112 right side plates, 12 outer formwork fixing pieces, 121 limiting holes, 122 locking screw holes, 123 locking screws, 21 inner formworks, 22 inner formwork fixing pieces, 221 corresponding adjusting seats, 222 adjusting bolts, 223 connecting pieces, 224 reset rods, 225 reset springs, 2231 sliding plates, 2232 guide rail grooves, 2233 strip-shaped holes, 2234 through holes, 2235 locking bolts, 8 precast slabs and 9 pouring parts.
Detailed Description
The invention is described in detail below with reference to the following description of the drawings:
as shown in fig. 1-6: a production device of a floor pipeline comprises a casting outer mold component and a casting inner mold component;
the casting outer die assembly comprises an outer die plate fixing piece 12 and four outer die plates 11, the outer die plates 11 are die plates with L-shaped sections, and the four outer die plates 11 are fixed through the outer die plate fixing piece 12 to form a square frame structure;
the casting internal mold assembly comprises an internal mold plate fixing piece 22 and four internal mold plates 21 which correspond to the external mold plates 11 one by one, the internal mold plates 21 are of flat plate structures, and the four internal mold plates 21 are fixed through the internal mold plate fixing piece 22 to form a square frame structure;
the notch of the outer template 11 faces the inside of the square frame; the outer side surface of the inner template 21 is opposite to the notch of the outer template 11.
The structure fixes the four prefabricated plates through two inner and outer square frames. The lengths of the outer and inner formworks 11 and 21 are not less than the length of the prefabricated panel 8.
As shown in fig. 2: the outer template fixing member 12 comprises a limiting hole 121, a locking screw hole 122 and a locking screw 123; the limiting hole 121 is fixedly arranged on the outer side surface of the left side plate 111 of the outer template 11; the locking screw hole 122 is fixedly arranged on the outer side surface of the right side plate 112 of the outer template 11; the locking screw 123 sequentially passes through the limiting hole 121 of one of the outer templates 11 and is finally screwed into the locking screw hole 122 of the adjacent outer template 11.
By rotating the locking screw 123, when the nut of the locking screw 123 contacts the limiting hole 121, the two outer formworks 11 corresponding to the locking screw 123 can be closed by continuously rotating the locking screw 123, so that the purpose of adjusting the side length is achieved.
It should be noted that the limiting hole 121 and the locking screw hole 122 are disposed near the external corner of the outer form 11, so that the worker can conveniently rotate the locking screw 123. In addition, each pair of the mutually matched limiting holes 121 and locking screw holes 122 are preferably arranged in a staggered manner with the adjacent mutually matched limiting holes 121 and locking screw holes 122 along the extending direction of the outer template 11 so as to avoid interference of the adjacent locking screws 123.
On the premise that the prefabricated panels are all of constant width, the outer formwork fixing part 12 can also adopt a square hoop structure, and the four outer formworks 11 are fixed at four corners of the hoop structure.
As shown in fig. 3-6: the inner formwork fixing member 22 comprises four adjusting seats 221 corresponding to the inner formworks 21 one by one, an adjusting bolt 222 and four groups of connecting pieces 223; each adjusting seat 221 is located on the inner side of the inner formwork 21, two adjacent adjusting seats 221 are connected through a connecting piece 223, a threaded hole is formed in each adjusting seat 221, an adjusting bolt 222 is rotatably connected with the threaded hole, and the rotating adjusting bolt 222 pushes the inner formwork 21 to move towards the outer formwork (11).
By turning the adjusting bolt 222, the interval between the inner and outer formworks 21 and 11 can be adjusted.
As shown in fig. 4-5: it still includes the structure of replying, the structure of replying includes release link 224 and reset spring 225, has seted up spacing hole 121 on adjusting the seat 221, the release link 224 front end passes spacing hole 121 and with interior template 21 fixed connection, reset spring 225 cover locate the release link 224 periphery and reset spring 225's both ends are connected with release link 224 tail end and regulation seat 221 respectively.
Generally, the rotation adjusting bolt 222 and the inner mold plate 21 are not fixedly connected to each other, so that the inner mold plate 21 does not move away from the outer mold plate 22 when the rotation adjusting bolt 222 is rotated in the opposite direction. By providing a return mechanism, it is possible to ensure that the outer die plate 22 moves in reverse.
The connecting piece 223 is a length-adjustable connecting piece 223, and comprises a sliding plate 2231, a guide rail groove 2232 and a locking bolt 2235 with a nut, wherein a strip-shaped hole 2233 is arranged on the sliding plate 2231, and the strip-shaped hole 2233 is arranged along the extending direction of the connecting piece 223; the connection B is provided with a through hole 2234; the locking bolt 2235 passes through the through hole 2234 and the strip-shaped hole 2233, and the length between the sliding plate 2231 and the guide rail groove 2232 is adjusted by adjusting the tightness of the nut.
Thus, the length of the coupling member 223 can be adjusted according to the width of the prefabricated panel, and the locking bolt 2235 can be locked after the length is determined.
A production equipment method of floor pipelines is characterized in that: it comprises the following steps:
s1, erecting a casting internal mold assembly and vertically placing the casting internal mold assembly;
s2, attaching the outer template 11 to the right side edge of the precast slab 8, arranging the periphery of the casting inner template assembly on the outer template 11, connecting and locking the outer template 11 through the outer template fixing piece 12, and enabling the side edge of the outer template 11 to be located in a space between the outer template 11 and the inner template 21 and a gap to exist between the adjacent outer templates 11.
S3, adjusting the inner template 21 to enable the inner template 21 to move towards the direction close to the outer template 11, and finally achieving no gap between the inner side face of the inner template 21 and the precast slab 8 and no gap between the outer side face of the outer template 11 and the precast slab 8.
And S4, selectively casting concrete into four casting spaces surrounded by the adjacent prefabricated plates 8 and the inner formwork 21 and the outer formwork 11.
S5, adjusting the inner formwork 21 after the concrete is solidified, so that the inner formwork 21 moves towards the direction far away from the outer formwork 11; and then the outer formwork fixing member 12 is detached from the outer formwork 11 to realize the separation of the cast outer formwork assembly and the cast inner formwork assembly from the precast slab 8, and finally the floor pipeline is obtained.
The concrete is cast in the four casting spaces in S4 in the following manner:
mode 1: pouring concrete into two adjacent pouring spaces to finally form a floor pipeline with a U-shaped section;
mode 2: pouring concrete into two opposite casting spaces to form two cross sectionsA floor duct of the type;
mode 3: and pouring concrete into the four pouring spaces to finally form the floor pipeline with the mouth-shaped section.
A floor pipeline comprises
The prefabricated plates 8 are arranged in more than two blocks, the prefabricated plates 8 are mutually arranged to form the outline of the floor pipeline and finally serve as the side walls of the floor pipeline;
and the pouring part 9 is poured between the adjacent prefabricated plates 8, and the solidified pouring part 9 fixedly connects the adjacent prefabricated plates 8.
The cross section of the floor pipeline isU-shape or mouth-shape.
The inner included angle between the adjacent precast slabs 8 is an inner chamfer formed by casting.
In this application, because in the casting, the ground laminating ground in four casting spaces, so guarantee that the concrete of casting can not flow outward, when necessary, can erect whole casting equipment on the template, avoid the concrete of casting to glue with ground.
The precast slabs in the present application may be made of cement pressure slabs, reinforced concrete precast slabs, etc., including but not limited to concrete, and may also be made of materials such as carbonate. As long as it is ensured that the strength meets the national standards for floor ducts.
The prefabricated slab is not limited in structure, the whole prefabricated slab is a slab, and parameters such as thickness and width are defined according to field requirements and national specifications. However, the left side surface and the right side surface of the prefabricated slab can be designed in consideration, the whole side surface can be made into an inclined surface, and the surface of the side surface can be processed into a rough surface or a plurality of bulges or grooves; to improve the engagement between the precast slab 8 and the poured part 9 and prevent the precast slab 8 and the poured part 9 from being separated from each other.
The pouring part between the corresponding prefabricated plates in the floor pipeline forms an external corner (internal corner) of the floor pipeline, the shape of the external corner (internal corner) can be changed by adjusting the outer side surface of the inner template and the inner side surface of the outer template, and for example, the external corner (internal corner) can be subjected to arc-shaped over-treatment.
While the invention has been illustrated and described with respect to specific embodiments and alternatives thereof, it will be understood that various changes and modifications can be made without departing from the spirit and scope of the invention. It is understood, therefore, that the invention is not to be in any way limited except by the appended claims and their equivalents.