Method for recovering liquid wax from sapphire chip waste
Technical Field
The invention belongs to the technical field of recycling of sapphire chip liquid wax waste, and particularly relates to a method for recycling liquid wax from sapphire chip waste.
Background
In the sapphire substrate manufacturing process, the single-side grinding section plays a role in removing a damaged layer on the surface of a wafer and improving the flatness of the wafer. And the single-side grinding is to bond the wafer of the product to be processed on the ceramic disc carrier, then place the ceramic disc with the wafer on a grinding disc of a copper polishing machine, and match diamond grinding materials with the grain diameter of 3-4 um for high-speed grinding processing. Current chip technology basically utilizes liquid wax to bond the wafer to the ceramic disk. The liquid wax has the filtering precision lower than 1um, so that the liquid wax has the advantages of high precision, high viscosity, easy cleaning, good fluidity, easy solidification, easy piece removal and the like. The raw materials of the liquid wax mainly comprise rosin and alcohol compounds, wherein the content of the alcohol compounds accounts for 30-40%, and the liquid wax has strong volatility. In practical use, in order to ensure the uniformity of the liquid wax covering on the whole wafer surface, the chip mounter needs to spray excessive liquid wax to the wafer surface rotating at high speed, and at the moment, a large amount of unused liquid wax is deposited and flows to the waste liquid barrel along the wax discharge pipeline. However, due to the influence of the high-speed rotating airflow in the machine, the alcohol compounds in the liquid wax are seriously volatilized in the deposition process and gradually become viscous; meanwhile, the discharged liquid wax is inevitably mixed with impurities such as dust and pipe wall residues when flowing through the pipeline, so that the actually collected waste wax is often thick and contains more impurities, and cannot be reused. According to statistics, the discharged liquid wax accounts for more than 30-40% of the spraying amount of each piece of liquid wax during coating, however, waste wax generated by the existing production enterprises is basically stored in a centralized mode firstly, and then qualified dangerous waste product processing companies are searched for assistance in processing, so that not only is the production cost increased, but also a large amount of additional processing cost is required.
Patent CN 104130865 a provides a method for recovering solid wax, which mainly uses heating and temperature control layering for filtration, and it is difficult to completely eliminate impurities, the heating will volatilize alcohols and waste huge heat, resulting in that the recovered product does not meet the reuse standard and the recovery cost is high, and there are obvious differences in technical motivation, technical means and technical principle of this patent.
Disclosure of Invention
The purpose of the invention is as follows: in order to solve the problem of recycling of the waste liquid, the invention provides a method for recycling liquid wax from sapphire chip waste.
The technical scheme is as follows: a method for recycling liquid wax from sapphire chip waste comprises the following specific steps:
step1, collecting the waste wax and then primarily filtering the waste wax by a screen;
step2, pouring a proper amount of waste wax into a measuring cup, and adding a certain mass of function separation dilution combined solution according to the content of the waste wax;
step3, stirring the liquid wax in the measuring cup by using a stirrer.
And Step4, filtering the diluted liquid wax through a 0.1-0.2 um filter screen.
And Step5, storing the filtered liquid wax in a sealed manner, and standing for more than 3 h.
Further, in Step1, the preferred mesh size is 75 mesh, and if the sapphire pieces are too thick to pass through the screen, the pieces can jump directly to Step 2. The purpose of this step is to filter out the larger particulate impurities in the recovered wax.
In Step2, the addition amount of the diluent depends on the mass of the waste liquid in the measuring cup, and the key point is to adjust the specific gravity of the waste wax to the specific gravity of the original liquid wax. The diluent comprises 60-80 wt% of propanol, 1-3 wt% of rosin, 2-3 wt% of dibutyl phthalate, 2-3 wt% of methyl dihydrojasmonate, 1-2 wt% of propylene carbonate and the balance of anhydrous ethanol, and preferably comprises 65-75 wt% of propanol, 2wt% of rosin, 2.5wt% of dibutyl phthalate, 2.5wt% of methyl dihydrojasmonate, 1.5wt% of propylene carbonate and the balance of anhydrous ethanol.
Further, in Step3, the part of the stirrer, which enters the liquid wax, needs to be made of corrosion-resistant nylon or teflon, preferably nylon. Stirring time is 5-15 min, and the preferable stirring time is 10 min.
Further, in Step4, the honeycomb filter core is selected as the superfine filter screen, preferably the filter screen of 0.2um filter precision.
Further, in Step5, the room temperature sealed storage was to prevent the volatilization of alcohols, and the air in the liquid wax was sufficiently discharged by leaving for 3 hours.
Has the advantages that: on the premise of no difference between the actual use effect and the original wax, the process has the following advantages:
the composition is diluted by a specific function, dust and residues in the waste viscous liquid can be chemically separated and diluted, and then physical separation is realized by the filter screen, so that the problem that the waste viscous liquid is high in fusion degree with the dust and strong in wrapping property, and effective separation is difficult to realize, the treatment process can be carried out at normal temperature without heating, the volatilization of effective alcohols in the liquid wax can be effectively prevented, the specific gravity and the viscosity during recovery meet the secondary utilization requirements, and the effective recovery of the liquid wax is realized.
Drawings
Fig. 1 is a flowchart of embodiments 1 and 2.
Fig. 2 is a flowchart of embodiments 3 and 4.
Detailed Description
The invention is described in further detail below with reference to the figures and the detailed description.
In each of examples 1 and 2 below, a method of recovering waste wax discharged during the wax spinning process for the sapphire sheet was used. The specific gravity of the original liquid wax is 0.90, the viscosity is 23.3mpa · s, the specific gravity of the actually recovered waste wax is 0.94, the viscosity is 43.7mpa · s, and the content range of large-particle impurities (with the size of 0.5-5 um) is 2% -5%.
Example 1:
in step S1, the recovered waste wax is once filtered by using a 75-mesh screen, and the purpose of this filtering is to remove large particles in the recovered waste wax.
Preparing a functional release diluent (with a density of about 0.8 g/cm)3) The composition of the compound comprises 60 wt% of propanol, 1 wt% of rosin, 2wt% of dibutyl phthalate, 2wt% of methyl dihydrojasmonate, 2wt% of propylene carbonate and 33 wt% of absolute ethyl alcohol.
In step S2, 1000g of waste wax was introduced into the measuring cup, and 340g of a function-releasing diluent was added to adjust the specific gravity of the waste wax to 0.90.
In step S3, the diluted liquid wax is stirred with a stirrer for 10min in order to dilute the waste wax sufficiently uniformly.
In step S4, the diluted liquid wax is again fine filtered using a 0.2um honeycomb filter to remove smaller contaminant particles in the liquid wax.
In step S5, the filtered liquid wax is put into a storage tank and sealed to suppress the volatilization of the alcohol, and the standing time is more than 3h to exhaust the air in the liquid wax.
Through inspection, the viscosity of the recovered waste wax is 22.0mpa · s, the specific gravity is 0.905, and the content of large-particle impurities (with the size of 0.5-5 um) is lower than 0.04 percent, thereby meeting the recycling standard.
Example 2:
in step S1, the recovered waste wax is once filtered by using a 75-mesh screen, and the purpose of this filtering is to remove large particles in the recovered waste wax.
Preparing a functional release diluent (with a density of about 0.8 g/cm)3) The composition of the paint comprises 75wt% of propanol, 2wt% of rosin, 2.5wt% of dibutyl phthalate, 2.5wt% of methyl dihydrojasmonate, 1 wt% of propylene carbonate and 17 wt% of absolute ethyl alcohol.
In step S2, 1000g of waste wax was introduced into the measuring cup, and 340g of a function-releasing diluent was added to adjust the specific gravity of the waste wax to 0.90.
In step S3, the diluted liquid wax is stirred with a stirrer for 10min in order to dilute the waste wax sufficiently uniformly.
In step S4, the diluted liquid wax is again fine filtered using a 0.2um honeycomb filter to remove smaller contaminant particles in the liquid wax.
In step S5, the filtered liquid wax is sealed in a storage tank and left for more than 3 hours to completely remove the air in the liquid wax.
Through inspection, the viscosity of the recovered waste wax is 21.8mpa · s, the specific gravity is 0.910, and the content of large-particle impurities (with the size of 0.5-5 um) is lower than 0.02 percent, which meets the recycling standard.
In the following embodiments 3 to 4, all used are methods for recovering waste wax discharged in the process of spinning wax on a sapphire sheet, the specific gravity of the original liquid wax is 0.88, the viscosity is 18.8mpa · s, the specific gravity of the actually recovered waste wax is 0.92, the viscosity is 30.5mpa · s, and the content of large-particle impurities (with the size of 0.5 to 5um) is 2 to 5 percent.
Example 3:
in step S1, the recovered waste wax is once filtered by using a 75-mesh screen, and the purpose of this filtering is to remove large particles in the recovered waste wax.
Preparing a functional release diluent (with a density of about 0.8 g/cm)3) The components of the paint are 80 wt% of propanol, 3 wt% of rosin and 3Dibutyl phthalate, methyl dihydrojasmonate 3 wt%, propylene carbonate 1 wt% and anhydrous ethanol 10 wt%.
In step S2, 800g of waste wax was introduced into the measuring cup, and 272g of a function-separating diluent was added to adjust the specific gravity of the waste wax to 0.88.
In step S3, the diluted liquid wax is stirred by a stirrer for 10min to sufficiently homogenize the diluted liquid and dilute the waste wax
In step S4, the diluted liquid wax is again fine filtered using a 0.2um honeycomb filter to remove smaller contaminant particles in the liquid wax.
In step S5, the filtered liquid wax is sealed in a storage tank and left for more than 3 hours to completely remove the air in the liquid wax.
Through inspection, the viscosity of the recovered waste wax is 18.8mpa · s, the specific gravity is 0.88, and the content of large-particle impurities (with the size of 0.5-5 um) is lower than 0.05 percent, thereby meeting the recycling standard.
Example 4:
preparing a functional release diluent (with a density of about 0.8 g/cm)3) The composition of the compound comprises 70 wt% of propanol, 3 wt% of rosin, 3 wt% of dibutyl phthalate, 2.5wt% of methyl dihydrojasmonate, 1.5wt% of propylene carbonate and 20 wt% of absolute ethyl alcohol.
In step S1, the recovered waste wax is once filtered by using a 75-mesh screen, and the purpose of this filtering is to remove large particles in the recovered waste wax.
In step S2, 800g of waste wax was introduced into the measuring cup, and 272g of a function-separating diluent was added to adjust the specific gravity of the waste wax to 0.88.
In step S3, the diluted liquid wax is stirred with a stirrer for 10min in order to dilute the waste wax sufficiently uniformly.
In step S4, the diluted liquid wax is again fine filtered using a 0.2um honeycomb filter to remove smaller contaminant particles in the liquid wax.
In step S5, the filtered liquid wax is sealed in a storage tank and left for more than 3 hours to completely remove the air in the liquid wax.
Through inspection, the viscosity of the recovered waste wax is 19mpa · s, the specific gravity is 0.88, and the content of large-particle impurities (with the size of 0.5-5 um) is lower than 0.01 percent, so that the waste wax meets the recycling standard.
In embodiments 1 to 4, according to long-term usage statistics, each recoverable liquid wax accounts for 30 to 40% of the usage amount, and the utilization rate of the prepared liquid wax can be improved by 70%. Taking 240 ten thousand tablets produced per year as an example, 1980L of liquid wax can be reduced per year, and 56.4 ten thousand yuan/year can be saved by deducting the expense of the diluent.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.