CN110605734A - A gas-saving expansion-type vacuum generation and suction integrated device and its working method - Google Patents
A gas-saving expansion-type vacuum generation and suction integrated device and its working method Download PDFInfo
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Abstract
本发明公开了一种节气型扩容式真空发生与吸取集成装置及其工作方法,装置上部为真空发生和维持结构,中部为抽放气结构,底部为真空吸取结构;真空发生和维持结构包括压力弹簧结构和圆柱体真空容腔结构,圆柱体真空容腔结构包括接近开关、上端盖、下端盖、真空筒、活塞杆、活塞,上端盖上设有接近开关安装口、过滤口和活塞杆安装口,接近开关固定安装于接近开关安装口上并伸入真空筒内,活塞杆的下端与活塞固定连接,压力弹簧结构套设于活塞杆位于真空筒的外部的外侧,抽放气结构包括连接套、真空解除单向阀和辅助真空发生单向阀,真空吸取结构设置于抽放气结构的下方。发明具有真空产生、吸取、维持和解除功能,功能全面,结构简洁,耗气量小。
The invention discloses a gas-saving expansion type vacuum generating and absorbing integrated device and its working method. The upper part of the device is a vacuum generating and maintaining structure, the middle part is a pumping and discharging structure, and the bottom is a vacuum absorbing structure; the vacuum generating and maintaining structure includes pressure Spring structure and cylindrical vacuum chamber structure. The cylindrical vacuum chamber structure includes a proximity switch, an upper end cover, a lower end cover, a vacuum cylinder, a piston rod, and a piston. The upper end cover is provided with a proximity switch installation port, a filter port and a piston rod installation. The proximity switch is fixedly installed on the proximity switch installation port and extends into the vacuum cylinder. The lower end of the piston rod is fixedly connected to the piston. The pressure spring structure is sleeved on the outside of the piston rod located outside the vacuum cylinder. 1. Vacuum release one-way valve and auxiliary vacuum generation one-way valve, the vacuum suction structure is arranged below the air extraction structure. The invention has the functions of vacuum generation, absorption, maintenance and release, comprehensive functions, simple structure and low air consumption.
Description
技术领域technical field
本发明涉及真空气动物料搬运领域,特别是涉及一种节气型扩容式真空发生与吸取集成装置及其工作方法。The invention relates to the field of vacuum air material handling, in particular to a gas-saving expansion-type vacuum generation and suction integrated device and a working method thereof.
背景技术Background technique
真空吸取技术是一项非常易于掌握的传送技术和非常可靠的辅助技术。利用真空技术进行调节、控制和监控,可以有效地提高工件、零部件在自动化、半自动化和手动工作状态下的包装、运输效率。但目前的真空吸取装置在工作过程中,真空发生和维持阶段需要耗费大量的压缩气体,此部分在总成本中占比很大。Vacuum suction technology is a very easy-to-master transfer technology and a very reliable assistive technology. The use of vacuum technology for adjustment, control and monitoring can effectively improve the packaging and transportation efficiency of workpieces and parts under automatic, semi-automatic and manual working conditions. However, during the working process of the current vacuum suction device, a large amount of compressed gas is consumed during the vacuum generation and maintenance stages, and this part accounts for a large proportion of the total cost.
中国专利200610040832.1公开了“一种流量自调试射流真空发生器”,真空发生器内部集成流量自动调节部分,当真空度到达设定值时,可调锥进入拉瓦尔管的内部,减少真空发生器喉部的有效面积,从而自动减少供气流量,对供给流量实现自动调节。流量可调真空发生器在真空产生阶段与普通真空发生器具有大致相同的真空响应特性,在真空维持阶段约节约能耗14.8%。此射流真空发生器虽一定程度上达到了节气的目的,但仍采用传统真空发生装置来产生真空,在工作过程中还是会消耗大量的压缩气体,且只有真空发生功能,真空吸取和真空解除功能还需另外的装置解决,结构臃肿复杂。Chinese patent 200610040832.1 discloses "a flow self-adjusting jet vacuum generator". The vacuum generator integrates an automatic flow adjustment part. When the vacuum degree reaches the set value, the adjustable cone enters the inside of the Laval tube to reduce the vacuum generator. The effective area of the throat can automatically reduce the air supply flow and automatically adjust the supply flow. The vacuum generator with adjustable flow rate has approximately the same vacuum response characteristics as the common vacuum generator in the vacuum generation stage, and saves energy consumption by about 14.8% in the vacuum maintenance stage. Although this jet vacuum generator achieves the purpose of saving gas to a certain extent, it still uses the traditional vacuum generating device to generate vacuum, which still consumes a large amount of compressed gas during the working process, and only has the function of vacuum generation, vacuum suction and vacuum release. Also need another device to solve, and the structure is bloated and complicated.
发明内容Contents of the invention
本发明的目的在于提供一种耗气量小的节气型扩容式真空发生与吸取集成装置及其工作方法。The object of the present invention is to provide an air-saving type expanding vacuum generation and suction integrated device with small air consumption and its working method.
实现本发明目的的技术解决方案为:一种节气型扩容式真空发生与吸取集成装置,包括扩容式真空发生元件,所述扩容式真空发生元件包括上中下三个部分,上部为真空发生和维持结构,中部为抽放气结构,底部为真空吸取结构;所述真空发生和维持结构包括压力弹簧结构和圆柱体真空容腔结构,所述圆柱体真空容腔结构包括接近开关、上端盖、下端盖、真空筒、活塞杆、活塞、活塞密封圈、真空筒密封圈、过滤螺钉,所述上端盖和下端盖分别固定设置于真空筒的上端和下端,所述上端盖上设有接近开关安装口、过滤口和活塞杆安装口,所述接近开关固定安装于所述接近开关安装口上并伸入真空筒内,所述过滤螺钉安装于所述过滤口上且所述过滤螺钉沿轴向具有通孔,所述活塞杆的下端穿过活塞杆安装口伸入真空筒内设置,所述活塞杆的末端与所述活塞固定连接,所述活塞与真空筒之间设置有所述活塞密封圈,所述真空筒密封圈设置在上端盖和下端盖与真空筒接触的位置,所述压力弹簧结构套设于活塞杆位于真空筒的外部的外侧,The technical solution to realize the purpose of the present invention is: an air-saving expansion type vacuum generation and suction integrated device, including an expansion type vacuum generation element, the expansion type vacuum generation element includes three parts: upper, middle and lower, the upper part is the vacuum generation and The maintenance structure, the middle part is a pumping and discharging structure, and the bottom is a vacuum suction structure; the vacuum generating and maintaining structure includes a pressure spring structure and a cylindrical vacuum chamber structure, and the cylindrical vacuum chamber structure includes a proximity switch, an upper end cover, Lower end cover, vacuum cylinder, piston rod, piston, piston sealing ring, vacuum cylinder sealing ring, filter screw, the upper end cover and the lower end cover are fixedly arranged on the upper and lower ends of the vacuum cylinder respectively, and the upper end cover is provided with a proximity switch The installation port, the filter port and the piston rod installation port, the proximity switch is fixedly installed on the proximity switch installation port and extends into the vacuum cylinder, the filter screw is installed on the filter port and has a A through hole, the lower end of the piston rod is inserted into the vacuum cylinder through the piston rod installation port, the end of the piston rod is fixedly connected with the piston, and the piston sealing ring is arranged between the piston and the vacuum cylinder The sealing ring of the vacuum cylinder is arranged at the position where the upper end cover and the lower end cover are in contact with the vacuum cylinder, and the pressure spring structure is sleeved on the outside of the piston rod located outside the vacuum cylinder,
所述抽放气结构包括连接套、真空解除单向阀和辅助真空发生单向阀,所述连接套的上端与下端盖的轴向通孔连接、下端与真空吸取结构连接,所述连接套开设有轴向通孔,所述连接套的两侧分别设置有与其轴向通孔连通的真空解除单向阀接口和辅助真空发生单向阀接口,所述真空解除单向阀与真空解除单向阀接口连接,辅助真空发生单向阀与辅助真空发生单向阀接口连接;所述真空吸取结构设置于所述抽放气结构的下方且其通过所述连接套的轴向通孔与真空筒内部连通。The exhaust gas structure includes a connecting sleeve, a vacuum release check valve and an auxiliary vacuum generating check valve. The upper end of the connecting sleeve is connected to the axial through hole of the lower end cover, and the lower end is connected to the vacuum suction structure. The connecting sleeve An axial through hole is opened, and the two sides of the connecting sleeve are respectively provided with a vacuum release check valve interface and an auxiliary vacuum generation check valve interface connected with the axial through hole. The vacuum release check valve is connected with the vacuum release unit The auxiliary vacuum generation check valve is connected to the auxiliary vacuum generation check valve interface; the vacuum suction structure is arranged below the exhaust gas structure and connects the vacuum through the axial through hole of the connecting sleeve. Connected inside the barrel.
进一步地,所述压力弹簧结构包括弹簧和压簧件,所述压簧件固定套设于活塞杆的外部,所述弹簧的下端抵靠于所述上端盖的上表面、上端抵靠于压簧件的下端面。Further, the pressure spring structure includes a spring and a compression spring member, the compression spring member is fixedly sleeved on the outside of the piston rod, the lower end of the spring is against the upper surface of the upper end cover, and the upper end is against the pressure spring. the lower end of the spring.
进一步地,所述圆柱体真空容腔结构还包括过滤网,所述过滤口为一台阶孔,所述过滤网设置于所述台阶孔的台阶面上,所述过滤螺钉与过滤口螺纹连接且其下表面压紧所述过滤网。Further, the cylindrical vacuum chamber structure also includes a filter screen, the filter port is a stepped hole, the filter screen is arranged on the stepped surface of the stepped hole, the filter screw is screwed to the filter port and Its lower surface compresses the filter screen.
进一步地,所述活塞杆的末端与所述活塞通过螺纹固定连接。Further, the end of the piston rod is fixedly connected with the piston through threads.
进一步地,所述真空吸取结构包括紧固螺母、连接头和真空吸盘,所述连接头的上端与所述连接套的轴向通孔的下部通过螺纹连接,所述连接头的下端与真空吸盘连接,所述紧固螺母套设于连接头位于所述连接套和真空吸盘之间的外部以实现对真空吸盘的紧固。Further, the vacuum suction structure includes a fastening nut, a connection head and a vacuum suction cup, the upper end of the connection head is threadedly connected to the lower part of the axial through hole of the connection sleeve, and the lower end of the connection head is connected to the vacuum suction cup. For connection, the fastening nut is sheathed on the outside of the connecting head between the connecting sleeve and the vacuum suction cup to fasten the vacuum suction cup.
进一步地,所述连接套和下端盖之间设有第一密封垫圈,所述连接套和连接头之间设有第二密封圈。Further, a first sealing gasket is provided between the connecting sleeve and the lower end cover, and a second sealing ring is provided between the connecting sleeve and the connecting head.
进一步地,所述真空吸盘材料采用丁腈橡胶或硅橡胶,吸盘口型采用扁平型或风琴型。Further, the material of the vacuum suction cup is nitrile rubber or silicon rubber, and the mouth shape of the suction cup is flat or organ-shaped.
进一步地,所述装置还包括三条气动回路,所述三条气动回路分别为操作气缸伸缩回路、辅助真空发生回路和真空解除回路,所述三条气动回路与气源21通过油雾过滤器22和减压阀23连接,Further, the device also includes three pneumatic circuits, the three pneumatic circuits are the operating cylinder telescopic circuit, the auxiliary vacuum generation circuit and the vacuum release circuit, and the three pneumatic circuits and the air source 21 pass through the oil mist filter 22 and the reducing Pressure valve 23 is connected,
所述操作气缸伸缩回路包括两个消音器24、一个三位五通电磁阀25、两个溢流阀26和一个操作气缸27,两个消音器24和两个溢流阀26分别连接在三位五通电磁阀25的两端,三位五通电磁阀25的进气口与减压阀23的出气口连通,操作气缸27的两个进气口分别与两个溢流阀26连接,操作气缸27的伸缩杆与活塞杆1顶部螺纹连接,The telescoping circuit of the operating cylinder includes two mufflers 24, a three-position five-way solenoid valve 25, two overflow valves 26 and an operating cylinder 27. The two mufflers 24 and the two overflow valves 26 are respectively connected to three The two ends of the position five-way electromagnetic valve 25, the air inlet of the three-position five-way electromagnetic valve 25 communicate with the air outlet of the pressure reducing valve 23, and the two air inlets of the operating cylinder 27 are respectively connected with two overflow valves 26, The telescopic rod of operating cylinder 27 is threadedly connected with piston rod 1 top,
所述辅助真空发生回路包括继电器28、24V电源29、辅助射流式真空发生器30和真空发生阀31,所述继电器28一端与接近开关2连接、另一端与24V电源29的一端连接,24V电源29的另一端与真空发生阀31的信号接收处连接,辅助射流式真空发生器30的进气口与真空发生阀31的出气口连接,辅助射流式真空发生器30的抽气口与辅助真空发生单向阀9连接,减压阀23的出气口与真空发生阀31的进气口连通,The auxiliary vacuum generation circuit includes a relay 28, a 24V power supply 29, an auxiliary jet vacuum generator 30 and a vacuum generation valve 31. One end of the relay 28 is connected to the proximity switch 2, and the other end is connected to one end of the 24V power supply 29. The 24V power supply The other end of 29 is connected with the signal receiving part of the vacuum generating valve 31, the air inlet of the auxiliary jet vacuum generator 30 is connected with the gas outlet of the vacuum generating valve 31, and the suction port of the auxiliary jet vacuum generator 30 is connected with the auxiliary vacuum generator. The one-way valve 9 is connected, and the air outlet of the pressure reducing valve 23 is communicated with the air inlet of the vacuum generating valve 31,
所述真空解除回路包括真空解除阀32,减压阀23的出气口与真空解除阀32的进气口连通,真空解除阀32的出气口与真空解除单向阀13连接。The vacuum release circuit includes a vacuum release valve 32 , the air outlet of the decompression valve 23 communicates with the air inlet of the vacuum release valve 32 , and the air outlet of the vacuum release valve 32 is connected with the vacuum release check valve 13 .
根据上述所述的节气型扩容式真空发生与吸取集成装置的工作方法,包括以下步骤:According to the working method of the gas-saving expansion type vacuum generation and suction integrated device described above, the following steps are included:
步骤一:扩容式真空产生阶段:初始状态,所述活塞处于真空筒最顶部,操作气缸推动活塞杆下移,带动所述装置向下移动,当真空吸盘接触工件后,活塞杆继续下降推动活塞在真空筒内向下移动直到活塞与下端盖接触,此时真空筒和真空吸盘内的空气大部分被排出,使扩容式真空发生元件的可变容积达到最小;然后操作气缸往上提升,重力和弹簧力共同作用使扩容式真空发生元件的真空筒附带真空吸盘吸盘往下,此时扩容式真空发生元件内容积增加、气压降低、产生真空,真空吸盘实现与工件的真空吸附,吸取装置带动工件向工位移动;Step 1: Expansion-type vacuum generation stage: In the initial state, the piston is at the top of the vacuum cylinder, and the operating cylinder pushes the piston rod down, driving the device to move down. When the vacuum suction cup touches the workpiece, the piston rod continues to drop to push the piston Move down in the vacuum cylinder until the piston contacts the lower end cover, at this time, most of the air in the vacuum cylinder and the vacuum suction cup is discharged, so that the variable volume of the expansion-type vacuum generating element is minimized; then operate the cylinder to lift upwards, gravity and The combined effect of the spring force makes the vacuum cylinder of the expansion type vacuum generating element with the vacuum suction cup go down. At this time, the internal volume of the expansion type vacuum generating element increases, the air pressure decreases, and a vacuum is generated. The vacuum suction cup realizes vacuum adsorption with the workpiece, and the suction device drives the workpiece move to the station;
步骤二:真空维持阶段:在扩容式真空发生元件工作期间,如果工件与吸盘表面存在微小漏气,活塞会向上移动进一步扩大容积补偿气压的微小升高、保证真空状态的维持和吸取的安全;当这种状态持续进行,活塞移动至接近开关的检测范围内时,接近开关发出信号,继电器接收到信号,辅助气路中的真空发生阀接通、辅助射流式真空发生器开始工作,使吸盘内能维持需要的真空,保证吸取作业的安全进行;如果工件与吸盘表面没有漏气,则扩容式真空发生元件能保证真空状态,就不会启动辅助真空发生器工作;Step 2: Vacuum maintenance stage: During the working period of the expanded vacuum generating element, if there is a slight air leakage on the surface of the workpiece and the suction cup, the piston will move upward to further expand the volume to compensate for the slight increase in air pressure, ensuring the maintenance of the vacuum state and the safety of suction; When this state continues and the piston moves to the detection range of the proximity switch, the proximity switch sends out a signal, the relay receives the signal, the vacuum generating valve in the auxiliary air circuit is connected, the auxiliary jet vacuum generator starts to work, and the suction cup It can maintain the required vacuum inside to ensure the safety of the suction operation; if there is no air leakage on the surface of the workpiece and the suction cup, the expansion type vacuum generating element can ensure the vacuum state, and the auxiliary vacuum generator will not start to work;
步骤三:真空解除阶段:工件到达工位后,真空解除阀接通,向真空解除单向阀充气,解除真空状态,工件脱离真空吸盘,完成一个工作循环。Step 3: Vacuum release stage: After the workpiece arrives at the station, the vacuum release valve is connected, and the vacuum release check valve is inflated to release the vacuum state, and the workpiece is separated from the vacuum suction cup to complete a working cycle.
本发明与现有技术相比,其显著优点在于:Compared with the prior art, the present invention has significant advantages in that:
(1)本发明改变了传统利用真空发生器或真空泵产生真空的方式,利用圆柱体真空筒结构,通过活塞下压排出真空筒和吸盘中的空气来产生初始真空并通过被吸物的自重来辅助维持吸取过程中的真空状态,可以显著的减少工作过程中的耗气量;(1) The present invention changes the traditional way of using a vacuum generator or a vacuum pump to generate vacuum, and uses a cylindrical vacuum cylinder structure to discharge the air in the vacuum cylinder and suction cup by pressing down the piston to generate an initial vacuum and is assisted by the self-weight of the suctioned object Maintaining the vacuum state during the suction process can significantly reduce the air consumption during the working process;
(2)本发明设计了压力弹簧结构,由于在活塞上升阶段弹簧始终处于压缩状态因此会给活塞杆向上运动提供拉力促使活塞更好地克服与真空筒内壁的静摩擦并可以有效抵消活塞与真空筒间的静摩擦;(2) The present invention designs a pressure spring structure. Since the spring is always in a compressed state during the rising phase of the piston, it will provide a pulling force for the upward movement of the piston rod, so that the piston can better overcome the static friction with the inner wall of the vacuum cylinder and can effectively offset the piston and the vacuum cylinder. static friction between
(3)本发明将真空发生和真空吸取结构集成为一体,具有真空产生、吸取、维持和解除功能,功能全面,结构简洁;(3) The present invention integrates vacuum generation and vacuum suction structures, has the functions of vacuum generation, suction, maintenance and release, and has comprehensive functions and simple structure;
(4)本发明通过接近开关,可以自动检测扩容式真空发生元件的工作极限位置并开启辅助真空发生功能,实现整个真空发生吸取装置安全有效的工作。(4) The present invention can automatically detect the working limit position of the expansion-type vacuum generating element and activate the auxiliary vacuum generating function through the proximity switch, so as to realize the safe and effective operation of the entire vacuum generating and sucking device.
附图说明Description of drawings
图1是本发明节气型扩容式真空发生与吸取集成装置的整体结构剖视和气动回路连接图。Fig. 1 is a sectional view of the overall structure and a connection diagram of the pneumatic circuit of the air-saving expansion type vacuum generation and suction integrated device of the present invention.
图2是本发明上端盖的俯视图。Fig. 2 is a top view of the upper end cap of the present invention.
图3是图2的A-A向剖视图。Fig. 3 is a sectional view taken along line A-A of Fig. 2 .
图4是本发明下端盖的俯视图。Fig. 4 is a top view of the lower end cap of the present invention.
图5是图4的B-B向剖视图。Fig. 5 is a sectional view taken along line B-B of Fig. 4 .
图6是本发明活塞的结构示意图。Fig. 6 is a schematic structural view of the piston of the present invention.
图7是本发明连接套的俯视图。Fig. 7 is a top view of the connecting sleeve of the present invention.
图8是图7的C-C向剖视图。Fig. 8 is a sectional view taken along line C-C of Fig. 7 .
图9是本发明连接头的主视图。Fig. 9 is a front view of the connector of the present invention.
具体实施方式Detailed ways
以下结合具体实施例对本发明的实现进行详细的描述。The implementation of the present invention will be described in detail below in conjunction with specific embodiments.
本发明的思想是通过活塞下压排出真空筒和吸盘中的空气来产生初始真空,并通过被吸物的自重来维持吸取过程中的真空状态,在真空筒内真空度无法满足吸取要求时,在自动打开辅助真空发生功能,从而实现装置安全可靠的吸取。The idea of the present invention is to generate an initial vacuum by pressing down the piston to discharge the air in the vacuum cylinder and the suction cup, and maintain the vacuum state during the suction process by the self-weight of the object to be sucked. When the vacuum degree in the vacuum cylinder cannot meet the suction requirements, the The auxiliary vacuum generation function is automatically turned on, so as to realize the safe and reliable suction of the device.
结合图1-9,一种节气型扩容式真空发生与吸取集成装置,包括扩容式真空发生元件和三条气动回路,其中扩容式真空发生元件分为上中下三个部分,上部为真空发生和维持结构,中部为抽放气结构,底部为真空吸取结构;所述真空发生和维持结构包括压力弹簧结构和圆柱体真空容腔结构,所述圆柱体真空容腔结构包括接近开关2、上端盖4、下端盖8、真空筒5、活塞杆1、活塞6、活塞密封圈7、真空筒密封圈3、过滤螺钉18,所述上端盖4和下端盖8分别固定设置于真空筒5的上端和下端,结合图2-3,所述上端盖4上设有接近开关安装口、过滤口和活塞杆安装口,所述接近开关2固定安装于所述接近开关安装口上并伸入真空筒5内,所述过滤螺钉18安装于所述过滤口上且所述过滤螺钉18沿轴向具有通孔,所述活塞杆1的下端穿过活塞杆安装口伸入真空筒5内设置,所述活塞杆1的末端与所述活塞6固定连接,所述活塞6与真空筒5之间设置有所述活塞密封圈7,所述真空筒密封圈3设置在上端盖4和下端盖8与真空筒5接触的位置,所述压力弹簧结构套设于活塞杆1位于真空筒5的外部的外侧,Combined with Figure 1-9, a gas-saving expansion type vacuum generation and suction integrated device, including expansion type vacuum generation components and three pneumatic circuits, wherein the expansion type vacuum generation components are divided into upper, middle and lower parts, the upper part is the vacuum generation and The maintenance structure, the middle part is a pumping and discharging structure, and the bottom is a vacuum suction structure; the vacuum generating and maintaining structure includes a pressure spring structure and a cylindrical vacuum chamber structure, and the cylindrical vacuum chamber structure includes a proximity switch 2, an upper end cover 4. Lower end cover 8, vacuum cylinder 5, piston rod 1, piston 6, piston sealing ring 7, vacuum cylinder sealing ring 3, filter screw 18, the upper end cover 4 and lower end cover 8 are respectively fixed on the upper end of the vacuum cylinder 5 and the lower end, with reference to Figure 2-3, the upper end cover 4 is provided with a proximity switch installation port, a filter port and a piston rod installation port, and the proximity switch 2 is fixedly installed on the proximity switch installation port and extends into the vacuum cylinder 5 Inside, the filter screw 18 is installed on the filter port and the filter screw 18 has a through hole in the axial direction, the lower end of the piston rod 1 is inserted into the vacuum cylinder 5 through the piston rod installation port, and the piston The end of the rod 1 is fixedly connected with the piston 6, the piston sealing ring 7 is arranged between the piston 6 and the vacuum cylinder 5, and the vacuum cylinder sealing ring 3 is arranged between the upper end cover 4 and the lower end cover 8 and the vacuum cylinder. 5 contact position, the pressure spring structure is sleeved on the outside of the piston rod 1 outside the vacuum cylinder 5,
所述抽放气结构包括连接套16、真空解除单向阀13和辅助真空发生单向阀9,所述连接套16的上端与下端盖8的轴向通孔(见图4-5)连接、下端与真空吸取结构连接,结合图7-8,所述连接套16开设有轴向通孔,所述连接套16的两侧分别设置有与其轴向通孔连通的真空解除单向阀接口和辅助真空发生单向阀接口,所述真空解除单向阀13与真空解除单向阀接口连接,辅助真空发生单向阀13与辅助真空发生单向阀接口连接,真空解除单向阀13只能向内充气,辅助真空发生单向阀9只能向外排气;所述真空吸取结构设置于所述抽放气结构的下方且其通过所述连接套16的轴向通孔与真空筒5内部连通。The exhaust gas structure includes a connecting sleeve 16, a vacuum release check valve 13 and an auxiliary vacuum generating check valve 9, and the upper end of the connecting sleeve 16 is connected to the axial through hole of the lower end cover 8 (see Figure 4-5) , The lower end is connected with the vacuum suction structure, referring to Fig. 7-8, the connecting sleeve 16 is provided with an axial through hole, and the two sides of the connecting sleeve 16 are respectively provided with a vacuum release check valve interface communicating with the axial through hole and the auxiliary vacuum generation check valve interface, the vacuum release check valve 13 is connected to the vacuum release check valve interface, the auxiliary vacuum generation check valve 13 is connected to the auxiliary vacuum generation check valve interface, and there are 13 vacuum release check valves It can be inflated inwardly, and the auxiliary vacuum generation check valve 9 can only be exhausted outward; the vacuum suction structure is arranged below the exhaust gas structure and passes through the axial through hole of the connecting sleeve 16 and the vacuum cylinder 5 internal connections.
装置底部为真空吸取结构,包括真空吸盘12、连接头11和紧固螺母10,真空吸盘12安装在连接头11上,紧固螺母10通过螺纹与连接头11连接,将真空吸盘12紧固在连接头11上,连接头11通过螺纹与连接套16连接,连接套16和连接头11之间设有密封圈14。The bottom of the device is a vacuum suction structure, including a vacuum suction cup 12, a connecting head 11 and a fastening nut 10. The vacuum suction cup 12 is installed on the connecting head 11, and the fastening nut 10 is connected to the connecting head 11 by threads, so that the vacuum suction cup 12 is fastened on the On the connecting head 11 , the connecting head 11 is connected to the connecting sleeve 16 through threads, and a sealing ring 14 is arranged between the connecting sleeve 16 and the connecting head 11 .
节气型扩容式真空发生与吸取集成装置外部还连接有三条气动回路,分别为操作气缸伸缩回路,辅助真空发生回路和真空解除回路,气源21排出压缩空气,流经油雾过滤器22和减压阀23通入三条回路。There are three pneumatic circuits connected to the outside of the air-saving expansion type vacuum generation and suction integrated device, which are the operating cylinder telescopic circuit, auxiliary vacuum generation circuit and vacuum release circuit. The compressed air is discharged from the air source 21 and flows through the oil mist filter 22 and reducing Pressure valve 23 leads into three circuits.
所述操作气缸伸缩回路包括两个消音器24、一个三位五通电磁阀25、两个溢流阀26和一个操作气缸27,消音器24和溢流阀26分别连接在三位五通电磁阀25的两端,操作气缸27的两个进气口分别与两个溢流阀26连接,其伸缩杆与活塞杆1螺纹连接。压缩气体从三位五通电磁阀25的进气口通入,再从两个排气口排出,分别流经两个溢流阀26,并充入操作气缸27的两个进气口内。The telescoping circuit of the operating cylinder includes two mufflers 24, a three-position five-way solenoid valve 25, two overflow valves 26 and an operating cylinder 27. The silencer 24 and the overflow valve 26 are respectively connected to the three-position five-way solenoid The two ends of valve 25, two air inlets of operation cylinder 27 are connected with two relief valves 26 respectively, and its telescoping rod is screwed with piston rod 1. Compressed gas enters from the air inlet of the three-position five-way solenoid valve 25, then discharges from the two exhaust ports, flows through the two overflow valves 26 respectively, and is charged into the two air inlets of the operating cylinder 27.
所述辅助真空发生回路包括继电器28、24V电源29、辅助射流式真空发生器30和真空发生阀31,继电器28一端与接近开关2连接,一端与24V电源29连接,24V电源另一端与真空发生阀31的信号接收处连接;辅助射流式真空发生器30的进气口与真空发生阀31的出气口连接,其抽气口与辅助真空发生单向阀9连接,压缩空气从真空发生阀31的进气口通入。The auxiliary vacuum generation circuit includes a relay 28, a 24V power supply 29, an auxiliary jet vacuum generator 30 and a vacuum generation valve 31. One end of the relay 28 is connected to the proximity switch 2, one end is connected to the 24V power supply 29, and the other end of the 24V power supply is connected to the vacuum generation valve. The signal receiving part of the valve 31 is connected; the air inlet of the auxiliary jet type vacuum generator 30 is connected with the air outlet of the vacuum generating valve 31, and its air extraction port is connected with the auxiliary vacuum generating check valve 9, and the compressed air flows from the outlet of the vacuum generating valve 31. Inlet access.
所述真空解除回路包括真空解除阀32,压缩空气从其进气口通入,再从其出气口排出,并通入真空解除单向阀13内。The vacuum relief circuit includes a vacuum relief valve 32 , compressed air enters through its air inlet, then is discharged from its air outlet, and passes into the vacuum relief one-way valve 13 .
活塞杆1上端设有内螺纹,用于跟操作气缸27连接。真空吸盘12材料采用丁腈橡胶或硅橡胶,吸盘口型采用扁平型或风琴。The upper end of the piston rod 1 is provided with an internal thread for connecting with the operating cylinder 27 . Vacuum sucker 12 material adopts acrylonitrile-butadiene rubber or silicon rubber, and sucker mouth shape adopts flat type or organ.
活塞6的结构如图6所示,连接头11的结构如图9所示。The structure of the piston 6 is shown in FIG. 6 , and the structure of the connecting head 11 is shown in FIG. 9 .
下面结合附图1说明本发明的具体工作过程:Below in conjunction with accompanying drawing 1 illustrate the concrete work process of the present invention:
一、扩容式真空产生阶段1. Expansion vacuum generation stage
初始状态,所述活塞6处于真空筒5最顶部,操作气缸27推动活塞杆1下移,带动吸取装置向下移动,当真空吸盘12接触工件后,活塞杆1继续下降推动活塞6在真空筒5内向下移动直到活塞6与下端盖8接触,此时真空筒5和真空吸盘12内的空气大部分被排出,使扩容式真空发生元件的可变容积达到最小;然后操作气缸27往上提升,重力和弹簧力共同作用使扩容式真空发生元件的真空筒5附带真空吸盘12往下,此时扩容式真空发生元件内容积增加、气压降低、产生真空,真空吸盘12实现与工件的真空吸附,吸取装置带动工件向工位移动;In the initial state, the piston 6 is at the top of the vacuum cylinder 5, and the operating cylinder 27 pushes the piston rod 1 to move downward, driving the suction device to move downward. 5 moves downward until the piston 6 contacts the lower end cover 8, at this time, most of the air in the vacuum cylinder 5 and the vacuum suction cup 12 is discharged, so that the variable volume of the expansion-type vacuum generating element is minimized; then operate the cylinder 27 to lift up , the gravity and the spring force work together to make the vacuum cylinder 5 of the expansion type vacuum generating element with the vacuum suction cup 12 go down. At this time, the internal volume of the expansion type vacuum generating element increases, the air pressure decreases, and a vacuum is generated, and the vacuum suction cup 12 realizes vacuum adsorption with the workpiece , the suction device drives the workpiece to move to the station;
二、真空维持阶段2. Vacuum maintenance stage
操作气缸27提起真空吸取装置,由于工件自重和微漏气的因素,活塞6会在真空筒5内相对于下端盖8向上移动,弹簧19的弹性力可以有效抵消活塞6移动的静摩擦,在活塞6上升阶段弹簧19始终处于压缩状态因此会给活塞杆1向上运动提供拉力促使活塞更好地克服与真空筒5内壁的静摩擦因此可以有效抵消活塞与真空筒间的静摩擦,随着活塞6的移动,其与下端盖8之间会形成真空腔来补偿真空,当活塞6移动至接近开关2的检测范围内时,接近开关2发出信号,继电器28接收到信号,辅助气路中的真空发生阀31接通、辅助射流式真空发生器30开始工作,使吸盘内能维持需要的真空,保证吸取作业的安全进行;如果工件与真空吸盘12表面没有漏气,则扩容式真空发生元件能保证真空状态,就不会启动辅助射流式真空发生器30工作;Operate the cylinder 27 to lift the vacuum suction device. Due to the weight of the workpiece and the slight air leakage, the piston 6 will move upwards in the vacuum cylinder 5 relative to the lower end cover 8. The elastic force of the spring 19 can effectively offset the static friction of the movement of the piston 6. 6 The spring 19 is always in a compressed state during the rising stage, so it will provide a pulling force for the upward movement of the piston rod 1, so that the piston can better overcome the static friction with the inner wall of the vacuum cylinder 5, so it can effectively offset the static friction between the piston and the vacuum cylinder. , a vacuum cavity will be formed between it and the lower end cover 8 to compensate for the vacuum. When the piston 6 moves to the detection range of the proximity switch 2, the proximity switch 2 sends out a signal, and the relay 28 receives the signal, and the vacuum generating valve in the auxiliary air circuit 31 is switched on, and the auxiliary jet vacuum generator 30 starts to work, so that the required vacuum can be maintained in the suction cup to ensure that the suction operation is carried out safely; state, the auxiliary jet vacuum generator 30 will not be started to work;
步骤三:真空解除阶段:工件到达工位后,真空解除阀32接通,向真空解除单向阀13充气,解除真空状态,工件脱离真空吸盘12,完成一个工作循环。Step 3: Vacuum release stage: After the workpiece arrives at the station, the vacuum release valve 32 is connected, and the vacuum release check valve 13 is inflated to release the vacuum state, and the workpiece is separated from the vacuum suction cup 12 to complete a working cycle.
此真空吸取装置包含三种工作状态:1、当吸取的工件质量很轻时,真空吸取装置在移动过程中靠真空筒5补偿的真空就能满足工作要求,无需开启辅助真空发生装置;2、当吸取的工件较重,真空筒5补偿的真空已无法满足工作要求(即活塞6会移动至接近开关2的检测范围内)时,活塞6移至接近开关2检测范围内后,接近开关2传出信号,从而打开辅助真空发生装置,保证装置安全平稳的运行;3、当吸取的工件表面漏气比较严重(例如工件表面粗糙不平),工作时,活塞6也会在真空筒5内缓慢上移,直到活塞6到达接近开关2检测范围,辅助真空发生装置打开,靠辅助真空发生装置来吸取工件。This vacuum suction device includes three working states: 1. When the workpiece to be sucked is very light, the vacuum compensated by the vacuum cylinder 5 can meet the working requirements during the movement of the vacuum suction device, and there is no need to open the auxiliary vacuum generating device; 2. When the sucked workpiece is heavy and the vacuum compensated by the vacuum cylinder 5 can no longer meet the working requirements (that is, the piston 6 will move to the detection range of the proximity switch 2), after the piston 6 moves to the detection range of the proximity switch 2, the proximity switch 2 will The signal is sent out to open the auxiliary vacuum generating device to ensure the safe and stable operation of the device; 3. When the air leakage on the surface of the sucked workpiece is serious (for example, the surface of the workpiece is rough and uneven), the piston 6 will also slowly move in the vacuum cylinder 5 when working. Move up until the piston 6 reaches the detection range of the proximity switch 2, the auxiliary vacuum generating device is opened, and the workpiece is sucked by the auxiliary vacuum generating device.
以上显示和描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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