CN110592633B - Intelligent hydraulic roller cutting device - Google Patents

Intelligent hydraulic roller cutting device Download PDF

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Publication number
CN110592633B
CN110592633B CN201910993669.8A CN201910993669A CN110592633B CN 110592633 B CN110592633 B CN 110592633B CN 201910993669 A CN201910993669 A CN 201910993669A CN 110592633 B CN110592633 B CN 110592633B
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China
Prior art keywords
sliding block
roller
air cylinder
block
conductive roller
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CN201910993669.8A
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Chinese (zh)
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CN110592633A (en
Inventor
夏一娇
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Guangdong Kunchuan Industrial Co ltd
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Guangdong Kunchuan Industrial Co ltd
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D21/00Processes for servicing or operating cells for electrolytic coating
    • C25D21/12Process control or regulation
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/48After-treatment of electroplated surfaces
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D7/00Electroplating characterised by the article coated
    • C25D7/06Wires; Strips; Foils
    • C25D7/0614Strips or foils

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Automation & Control Theory (AREA)
  • Electroplating Methods And Accessories (AREA)

Abstract

The invention discloses an intelligent hydraulic roller cutting device in the technical field of automatic production equipment, which comprises a conductive roller, a press roller, a slide block and an air cylinder, wherein a copper film with liquid bypasses the conductive roller, the press roller is positioned on the upper side of the conductive roller, the press roller is fixed on the slide block, the upper end of the slide block is connected with the air cylinder, the air cylinder pushes the slide block to slide up and down so as to drive the press roller to be close to or far away from the conductive roller, a pressure sensor is arranged at the joint of the slide block and the air cylinder, the pressure sensor is connected with a controller, the controller is connected with a proportional valve, the proportional valve is connected with an electromagnetic valve and the air cylinder, and the controller controls the opening degree of the proportional valve so as to regulate the pressure of the air cylinder. According to the invention, the pressure between the press roller and the conductive roller is regulated, under the condition that the press roller and the conductive roller jump, the copper film between the two rollers can be prevented from being wrinkled caused by uneven stress, meanwhile, the draining effect of the copper film is ensured, the flatness of the copper film is ensured, the labor cost is saved, and the production efficiency of products is ensured.

Description

Intelligent hydraulic roller cutting device
Technical Field
The invention relates to the technical field of automatic production equipment, in particular to an intelligent hydraulic roller cutting device.
Background
In an automatic production line of lithium batteries, a copper film needs to be subjected to water plating treatment in a plating liquid tank, the copper film coming out of the plating liquid tank is provided with water plating liquid, and the phenomenon of uneven plating, tip discharge and color spots is easily caused by the contact of the copper film with a subsequent conductive roller, and copper plating of the conductive roller is also easily caused, so that the subsequent automatic production flow is influenced.
In order to solve the problems, the prior art has the advantages that the pressing roller and the conductive roller are used for simultaneously draining copper films, but the copper films with different thicknesses and widths are different in required current and tension under the premise of the same tape feeding speed, so that the pressure between the pressing roller and the conductive roller is different. The pressure between the compression roller and the conductive roller in the traditional production equipment is kept consistent, and intelligent adjustment cannot be performed according to the difference of copper films.
In addition, the condition that vibrations can not appear in the in-process of work of compression roller and conductive roll, runs into this kind of condition, and traditional compression roller device can not adapt to the vibrations of product completely, causes copper membrane atress inhomogeneous easily, and then causes the phenomenon of fold, crumple, this production quality of seriously has influenced copper membrane. Under the condition, the production process of the copper film needs to be manually interfered, so that not only is the labor wasted and the work intensity of the aggravated work caused, but also the production efficiency of the copper film is seriously affected.
The defects are worth solving.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an intelligent hydraulic roller cutting device.
The technical scheme of the invention is as follows:
the intelligent hydraulic roller cutting device is characterized by comprising a conductive roller, a press roller, a sliding block and an air cylinder;
The copper film with the liquid bypasses the conductive roller, the pressing roller is positioned on the upper side of the conductive roller, the pressing roller is fixed on the sliding block, the upper end of the sliding block is connected with the air cylinder, and the air cylinder pushes the sliding block to slide up and down so as to drive the pressing roller to be close to or far away from the conductive roller;
The sliding block is connected with the cylinder, the pressure sensor is connected with the controller, the controller is connected with the proportional valve, the proportional valve is connected with the electromagnetic valve and the cylinder, and the controller controls the opening of the proportional valve to further adjust the pressure of the cylinder.
The invention according to the scheme is characterized in that the lower end of the air cylinder is provided with a connecting rod, and the connecting rod is connected with the sliding block through a buffer component.
Further, the buffer assembly comprises a connecting cover, the pressure sensor is arranged in the connecting cover, the upper end of the connecting cover is fixedly connected with the air cylinder, the side face of the connecting cover is sleeved on and slides up and down along the equal-height screw, and the equal-height screw is fixedly connected with the sliding block.
The invention according to the scheme is characterized in that the sliding block comprises an upper sliding block and a lower sliding block, the upper sliding block is positioned on the upper side of the lower sliding block, and the compression roller is sleeved inside the lower sliding block.
Further, an inclined block is arranged between the upper sliding block and the lower sliding block, the upper surface of the inclined block is connected with the upper sliding block, the lower surface of the inclined block is connected with the lower sliding block, and the distance between the upper sliding block and the lower sliding block is adjusted by adjusting the front and back positions of the inclined block.
Furthermore, the upper surface of the inclined block is an inclined surface, the lower surface of the inclined block is a horizontal surface, and the rear side of the inclined block is connected with the adjusting bolt.
Further, the adjusting bolt is connected with the center shaft hole of the inclined block through the center shaft.
Further, the upper sliding block and the lower sliding block are arranged in the outer frame, a guide pillar in the vertical direction is arranged in the outer frame, and the upper sliding block and the lower sliding block are sleeved on the guide pillar through linear bearings.
Still further, the inside of frame is equipped with spacing boss, the upper slider is located spacing boss's upside, spacing boss is right the gliding position of upper slider is spacing, lower slider cover is in spacing boss downside the frame is inside.
The invention according to the above scheme is characterized in that an inner envelope and an outer envelope are arranged on the outer side of the press roller, and the hardness of the inner envelope is smaller than that of the outer envelope.
Further, the inner coating is made of polyurethane PU elastic material, and the outer coating is made of ethylene propylene diene monomer rubber.
According to the scheme, the pressure regulating device has the beneficial effects that the pressure regulating between the press roller and the conductive roller is realized through closed-loop control regulation, most of the jumping quantity can be absorbed under the condition that the press roller and the conductive roller jump, the wrinkling of the copper film between the two rollers caused by uneven stress is avoided, the consistency of the stress point, the stress surface and the stress direction of the copper film at the extrusion position is ensured, the draining effect of the copper film is fully ensured, and the flatness of the copper film is ensured; the invention reduces the labor participation in the assembly line, saves the labor cost and ensures the production efficiency of the product.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a side view of the present invention.
FIG. 3 is a schematic view of a swash block according to the present invention.
Fig. 4 is a side view of a swash block according to the invention.
Fig. 5 is a schematic view of the cushioning assembly of the present invention when the cylinder is depressed.
FIG. 6 is a schematic view of the damping assembly of the present invention with the cylinder retracted.
Fig. 7 is a schematic view of the press roller and the conductive roller after being separated from each other by H distance.
Fig. 8-10 are schematic diagrams of cutting fluid of the press roller and the conductive roller of the present invention at different pitches.
In the figure, 110, solenoid valve; 120. a proportional valve;
201. An outer frame; 202. a guide post; 203. a limit boss; 204. a linear bearing; 210. a cylinder; 211. a connecting rod; 220. a buffer assembly; 221. a connection cover; 222. a contour screw; 231. an upper slider; 232. a lower slide block; 240. a sloping block; 241. an inclined plane; 242. a middle shaft hole; 243. a center shaft; 244. an adjusting bolt; 250. a pressure sensor;
300. a press roller; 310. an outer envelope; 320. an inner envelope;
400. A conductive roller; 500. and (5) a copper film.
Detailed Description
The invention is further described below with reference to the drawings and embodiments:
as shown in fig. 1 and 2, an intelligent hydraulic roller cutting device comprises an electric control part and a mechanical control part, wherein the electric control part comprises a controller, an electromagnetic valve 110, a proportional valve 120 and a pressure sensor 250, and the mechanical control part comprises a conductive roller 400, a press roller 300, a sliding block and a cylinder 210. In the automated production line, the press roll 300 is located at the upper side of the conductive roll 400, and the copper film 500 with liquid passes between the conductive roll 400 and the press roll 300, and bypasses the conductive roll 400. The copper film 500 with liquid on the left side in the drawing passes through the press roller 300 and the conductive roller 400 to form a copper film without liquid.
In the closed-loop control system, the pressure sensor 250 is connected with a controller, the pressure sensor 250 is arranged at the joint of the sliding block and the cylinder 210, the controller is connected with the proportional valve 120, the proportional valve 120 is connected with the electromagnetic valve 110 and the cylinder 210, and the controller controls the opening degree of the proportional valve 120 so as to regulate the pressure of the cylinder 210.
Specifically, in the production process, fixed technological parameters are selected, and the electric appliance control part starts to work after the corresponding pressure value is input. When the pressure changes, the output of the pressure sensor 250 changes, and the controller sends out a command to control the pressure born by the pressure sensor 250 to be automatically adjusted between the upper limit and the lower limit of the set value through the adjustment of the opening degree of the proportional valve 120. The precise range between the upper and lower limits of the adjustment is determined by the accuracy of the sizing of the proportional valve 120 and the pressure sensor 250, and the specific data range is not limited herein.
In the present embodiment, the slider includes an upper slider 231 and a lower slider 232, the upper slider 231 is located at the upper side of the lower slider 232, and the pressing roller 300 is sleeved inside the lower slider 232. Specifically, the pressing roller 300 is fixed on a slider (specifically, the lower slider 232), and the pressing roller 300 rotates with the slider as a bearing. In the production process, the upper end of the sliding block is connected with the air cylinder 210, and the air cylinder 210 pushes the sliding block to slide up and down, so that the press roller 300 is driven to be close to or far away from the conductive roller 400.
In this embodiment, the upper slider 231 and the lower slider 232 are both disposed inside the outer frame 201, the guide post 202 in the vertical direction is disposed in the outer frame 201, and the upper slider 231 and the lower slider 232 are both sleeved on the guide post 202 through the linear bearing 204. The guide pillar 202 is fixed with the outer frame 201 into a whole through the matching holes and screws on the outer frame 201, so that the parallelism between the press roller 300 and the conductive roller 400 is ensured, the positioning and guiding functions of the upper sliding block 231 and the lower sliding block 232 are achieved, the upper sliding block 231 and the lower sliding block 232 slide up and down in the same direction through the accurate guiding of the guide pillar 202, and further, the conductive roller 400 and the press roller 300 are ensured to always keep central overlapping in the opening and closing process.
Preferably, a limit boss 203 is provided in the outer frame 201, an upper slider 231 is located on the upper side of the limit boss 203, and a lower slider 232 is sleeved in the outer frame 201 below the limit boss 203. The width of the upper slider 231 is greater than the width of the lower slider 232, so that the limiting boss 203 limits the sliding position of the upper slider 231. The pressing force and the contact area of the pressing roller 300 to the conductive roller 400 can be adjusted by the limit boss 203.
As shown in fig. 2, the outer side of the press roller 300 is provided with an inner envelope 320 and an outer envelope 310, and the hardness of the inner envelope 320 is smaller than that of the outer envelope 310. Because the press roller 300 adopts the double-layer encapsulation technology with soft inside and hard outside, the press roller 300 can effectively buffer under the conditions of jumping when the press roller 300 is touched, the thickness change of the copper film 500 and the like, and the contact area of the press roller 300 and the conductive roller 400 is kept consistent, thereby ensuring that the copper film 500 is consistent in stress point, stress surface and stress direction at the moment of being compressed by the two rollers.
Specifically, the material of the inner envelope 320 is polyurethane PU elastic material, and the hardness is (HA 40-45); the material of the outer envelope 310 is ethylene propylene diene monomer rubber, and the hardness is (HA 65-70). The contact area variation due to deformation can be adaptively counteracted in the case that the relative misalignment occurs during operation while both the press roller 300 and the conductive roller 400 are within the form and position tolerance.
As shown in fig. 1, 3 and 4, a diagonal block 240 is provided between the upper slider 231 and the lower slider 232, the upper surface of the diagonal block 240 is connected to the upper slider 231, the lower surface thereof is connected to the lower slider 232, and the upper slider 231 and the lower slider 232 are integrally connected through the diagonal block 240. The adjustment of the pressure and the contact area between the press roller 300 and the conductive roller 400 is further realized by adjusting the distance between the upper slider 231 and the lower slider 232 by adjusting the front and rear positions of the inclined block 240, so that the pressure consistency adjustment of the copper film 500 at different positions in the width direction is satisfied.
In this embodiment, the adjusting bolt 244 is connected to the center shaft hole 242 of the swash block 240 through the center shaft 243, and the position of the swash block 240 is adjusted through the adjusting bolt 244 and the center shaft 243.
Preferably, the upper surface of the swash block 240 is inclined, the lower surface thereof is horizontal, and the rear side of the swash block 240 is connected to the adjusting pin 244. The longitudinal section of the whole swash block 240 is in an I shape, wherein the upper half or the lower half of the swash block 240 is separately formed into a deformed structure of a dovetail groove, and the swash block 240 in the shape is convenient for production and processing, and simultaneously, the front and rear positions of the swash block 240 are more convenient to adjust.
By adjusting the front and rear positions of the inclined block 240, the up and down positions of the lower slider 232 can be adjusted, and thus the up and down positions of the press roller 300 can be adjusted.
During the specific operation of the swash block 240 position adjustment: the pressure of the pressure sensor 250 is set according to the process parameters, and the pressure is automatically regulated by the control system after the automatic mode is started. And then the positions of the two oblique blocks 240 are adjusted according to the stress condition of the copper film 500, and finally the copper film 500 is uniformly stressed in the width direction and stable in tension partition.
As shown in fig. 5 and 6, a link 211 is provided at the lower end of the cylinder 210, and the link 211 is connected to the slider through a buffer assembly 220. Preferably, the buffer assembly 220 includes a connection housing 221, and the pressure sensor 250 is disposed within the connection housing 221. The upper end of the connection cover 221 is fixedly connected (preferably, screw-fixedly connected) with the cylinder 210, and the side surface of the connection cover 221 is sleeved on the contour screw 222 and slides up and down along the contour screw 222, and the contour screw 222 is fixedly connected with the slide block.
In the buffer assembly 220, the limiting height of the equal-height screw 222 enables the connecting cover 221 to have an upper and lower movable space, so that the measurement accuracy of the pressure sensor 250 is guaranteed. Specific: when the cylinder 210 presses down the connecting rod 211, the connecting cover 221 contacts with the pressure sensor 250, but there is no contact (distance is L) between the connecting cover and the upper slider 231, the pressure sensor 250 bears all the pressure, and when the pressure changes, the pressure sensor 250 can accurately reflect the changing size; when the cylinder 210 pulls the link 211 to retract, the distance between the connection cap 221 and the upper slider 231 increases to L1, and the connection cap 221 is separated from the pressure sensor 250 (distance L2), so that the pressure sensor 250 is not subjected to any external force, and the reading of the pressure sensor 250 is zero.
As shown in fig. 7, the principle of the present invention for realizing separation of the pressing roller 300 and the conductive roller 400 is as follows:
when the press roller 300 and the conductive roller 400 are required to stretch out and penetrate the belt, a reversing signal is required to be output to the electromagnetic valve 110, and a distance H is required to stretch out between the press roller 300 and the conductive roller 400 under the action of the air cylinder 210. Since all parameters are not modified, after the solenoid valve 110 controls the cylinder to be re-pressed, the basic parameters between the press roller 300 and the conductive roller 400 are kept unchanged, so that the follow-up work is ensured to be normally carried out, and various parameters are not required to be adjusted.
As shown in fig. 8 to 10, the adjustment principle of the contact area of the copper film 500 by the press roller 300 and the conductive roller 400 according to the present invention is:
The center distance Z between the press roller 300 and the conductive roller 400 during normal operation, the contact arc length Y between the press roller 300 and the conductive roller 400, and the dimension X and the contact arc length Y between the inner envelope 320 of the press roller 300 after deformation of the bearing surface are relatively stable. When the center distance between the press roller 300 and the conductive roller 400 becomes larger z+ or smaller Z-, the deformation amount of the inner envelope 320 is larger than that of the outer film 310 because the hardness of the inner envelope 320 is softer than that of the outer film 310, that is, the size x+ or X "of the deformed stress surface of the inner envelope 320 is larger than the change of the contact arc length Y value, so that the deformation amount caused by the form and position tolerance between the press roller 300 and the conductive roller 400 is transferred to the inner envelope 320 to the maximum extent, thereby ensuring that the contact arc length Y value between the press roller 300 and the conductive roller 400 is unchanged to the maximum extent.
It will be understood that modifications and variations will be apparent to those skilled in the art from the foregoing description, and it is intended that all such modifications and variations be included within the scope of the following claims.
While the invention has been described above with reference to the accompanying drawings, it will be apparent that the implementation of the invention is not limited by the above manner, and it is within the scope of the invention to apply the inventive concept and technical solution to other situations as long as various improvements made by the inventive concept and technical solution are adopted, or without any improvement.

Claims (5)

1. The intelligent hydraulic roller cutting device is characterized by comprising a conductive roller, a press roller, a sliding block and an air cylinder;
The copper film with the liquid bypasses the conductive roller, the pressing roller is positioned on the upper side of the conductive roller, the pressing roller is fixed on the sliding block, the upper end of the sliding block is connected with the air cylinder, and the air cylinder pushes the sliding block to slide up and down so as to drive the pressing roller to be close to or far away from the conductive roller;
The pressure sensor is arranged at the joint of the sliding block and the air cylinder, the pressure sensor is connected with the controller, the controller is connected with the proportional valve, the proportional valve is connected with the electromagnetic valve and the air cylinder, and the controller controls the opening of the proportional valve so as to regulate the pressure of the air cylinder;
The sliding block comprises an upper sliding block and a lower sliding block, the upper sliding block is positioned on the upper side of the lower sliding block, and the compression roller is sleeved in the lower sliding block;
an inclined block is arranged between the upper sliding block and the lower sliding block, the upper surface of the inclined block is connected with the upper sliding block, the lower surface of the inclined block is connected with the lower sliding block, and the distance between the upper sliding block and the lower sliding block is adjusted by adjusting the front and back positions of the inclined block;
the upper surface of the inclined block is an inclined surface, the lower surface of the inclined block is a horizontal surface, and the rear side of the inclined block is connected with the adjusting bolt;
The upper sliding block and the lower sliding block are both arranged in the outer frame, a guide pillar in the vertical direction is arranged in the outer frame, and the upper sliding block and the lower sliding block are both sleeved on the guide pillar through linear bearings;
The inside of frame is equipped with spacing boss, go up the slider and be located spacing boss's upside, spacing boss is right the gliding position of going up the slider is spacing, lower slider cover is in spacing boss downside the frame is inside.
2. The intelligent hydraulic roller cutting device according to claim 1, wherein a connecting rod is arranged at the lower end of the air cylinder, and the connecting rod is connected with the sliding block through a buffer assembly.
3. The intelligent hydraulic roller cutting device according to claim 2, wherein the buffer assembly comprises a connecting cover, the pressure sensor is arranged in the connecting cover, the upper end of the connecting cover is fixedly connected with the air cylinder, the side surface of the connecting cover is sleeved on a contour screw and slides up and down along the contour screw, and the contour screw is fixedly connected with the sliding block.
4. The intelligent hydraulic roller cutting device according to claim 1, wherein an inner coating and an outer coating are arranged on the outer side of the press roller, and the hardness of the inner coating is smaller than that of the outer coating.
5. The intelligent hydraulic roller cutting device according to claim 4, wherein the inner envelope is made of Polyurethane (PU) elastic material, and the outer envelope is made of ethylene propylene diene monomer rubber.
CN201910993669.8A 2019-10-18 2019-10-18 Intelligent hydraulic roller cutting device Active CN110592633B (en)

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Application Number Priority Date Filing Date Title
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CN110592633B true CN110592633B (en) 2024-06-11

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CN111705499B (en) * 2020-03-23 2021-12-03 三明市宏立机械制造有限公司 Knife roll pressure regulating anti-jumping device
CN113102828B (en) * 2021-04-21 2022-12-09 北京首钢自动化信息技术有限公司 Method and device for controlling oil pressure of pinch roll hydraulic valve table of double-sided shear
CN115044957B (en) * 2022-05-16 2023-03-07 广东捷盟智能装备有限公司 Pressure-adjustable compression roller device

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KR20130104080A (en) * 2012-03-12 2013-09-25 (주)피엔티 Electroless plating apparatus
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CN206955295U (en) * 2017-03-07 2018-02-02 重庆松尚久德新材料有限公司 Film take-up equipment
CN108396341A (en) * 2018-03-16 2018-08-14 江西宏业铜箔有限公司 A kind of anti-oxidation electrolytic preparation height of dehumidifying prolongs the foil system of low peak extra thin copper foil
CN208869679U (en) * 2018-10-08 2019-05-17 昆山一鼎工业科技有限公司 For the mobile water-absorption mechanism of transmission material strip
CN208976141U (en) * 2018-08-17 2019-06-14 宁波欣达印刷机器有限公司 A kind of slack adjuster of applicator roll and coating bottom roller
CN210765552U (en) * 2019-10-18 2020-06-16 广东坤川实业有限公司 Hydraulic roll device is cut to intelligence

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202139307U (en) * 2011-06-21 2012-02-08 深圳市奥美特科技有限公司 Continuous-electroplating vertical water absorbing device
KR20130104080A (en) * 2012-03-12 2013-09-25 (주)피엔티 Electroless plating apparatus
CN104561946A (en) * 2013-10-16 2015-04-29 人科机械有限公司 Squeezing roller gap pressure adjusting module for plating device and plating device
CN206955295U (en) * 2017-03-07 2018-02-02 重庆松尚久德新材料有限公司 Film take-up equipment
CN108396341A (en) * 2018-03-16 2018-08-14 江西宏业铜箔有限公司 A kind of anti-oxidation electrolytic preparation height of dehumidifying prolongs the foil system of low peak extra thin copper foil
CN208976141U (en) * 2018-08-17 2019-06-14 宁波欣达印刷机器有限公司 A kind of slack adjuster of applicator roll and coating bottom roller
CN208869679U (en) * 2018-10-08 2019-05-17 昆山一鼎工业科技有限公司 For the mobile water-absorption mechanism of transmission material strip
CN210765552U (en) * 2019-10-18 2020-06-16 广东坤川实业有限公司 Hydraulic roll device is cut to intelligence

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