CN110591384A - High temperature cable and fluorosilicone rubber high temperature resistant layer thereof - Google Patents

High temperature cable and fluorosilicone rubber high temperature resistant layer thereof Download PDF

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Publication number
CN110591384A
CN110591384A CN201910761141.8A CN201910761141A CN110591384A CN 110591384 A CN110591384 A CN 110591384A CN 201910761141 A CN201910761141 A CN 201910761141A CN 110591384 A CN110591384 A CN 110591384A
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China
Prior art keywords
temperature
parts
fluorosilicone rubber
carbon black
high temperature
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CN201910761141.8A
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Chinese (zh)
Inventor
吴忠良
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Jiangsu Emerging Edge High Temperature Cable Co Ltd
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Jiangsu Emerging Edge High Temperature Cable Co Ltd
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Priority to CN201910761141.8A priority Critical patent/CN110591384A/en
Publication of CN110591384A publication Critical patent/CN110591384A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • C08L83/08Polysiloxanes containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/54Heating elements having the shape of rods or tubes flexible
    • H05B3/56Heating cables
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/221Oxides; Hydroxides of metals of rare earth metal
    • C08K2003/2213Oxides; Hydroxides of metals of rare earth metal of cerium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention provides a high-temperature-resistant layer of fluorosilicone rubber for a high-temperature cable, which is prepared by mixing the following raw materials in parts by weight: 100 parts of silicon rubber; 38-43 parts of white carbon black reinforcing agent; 9-11.6 parts of a silane assistant; 2-3.5 parts of cerium oxide filler; 0.10-0.18 part of lubricant and 0.5-1.5 parts of vulcanizing agent; wherein the white carbon black reinforcing agent is formed by mixing white carbon black and siloxane containing active hydrogen according to the weight part of 100: 10-18; the vulcanizing agent is one or more of dicumyl peroxide, 2, 5-dimethyl-2, 5-di (tert-butylperoxy) hexane and tert-butyl peroxybenzoate. According to the high-temperature-resistant layer of the fluorosilicone rubber of the high-temperature cable, the excellent ageing resistance of the fluorosilicone rubber is utilized, the white carbon black reinforcing agent and the cerium oxide filling agent are adopted to improve the high-temperature resistance of the high-temperature-resistant layer of the fluorosilicone rubber, so that the high-temperature cable still has a long service life at about 300 ℃, and the high-temperature cable is suitable for a more severe service environment.

Description

High temperature cable and fluorosilicone rubber high temperature resistant layer thereof
Technical Field
The invention relates to the technical field of high-temperature heating cables, in particular to a high-temperature-resistant and anti-aging high-temperature cable fluorosilicone rubber high-temperature-resistant layer and a high-temperature cable with the same.
Background
High temperature heating cables are used in civil and industrial fields to achieve heating or heat preservation effects. The high-temperature cable generally comprises an alloy or carbon fiber heating core wire, a flame-retardant high-temperature-resistant insulating layer, a high-temperature-resistant sheath (such as an aluminum foil layer), a shielding layer and an enameled wire from inside to outside; the flame-retardant high-temperature-resistant insulating layer wrapping the heating core wire is very critical to the performance influence of the high-temperature cable, and determines the heating temperature and the service life of the high-temperature cable. The existing flame-retardant high-temperature-resistant insulating layer generally adopts a silica gel layer, such as vinyl silicone rubber, and the silica gel has long service life and excellent ageing resistance at normal working temperature (180-200 ℃); however, when the heating temperature exceeds 200 ℃, the aging phenomenon of the silica gel is obvious, and the service life is rapidly reduced. Therefore, for a heating environment requiring a higher temperature, the current high-temperature cable using silicone rubber as a flame-retardant high-temperature-resistant insulating layer is not suitable, and a high-temperature cable flame-retardant high-temperature-resistant insulating layer having excellent aging resistance at a high temperature needs to be researched.
Disclosure of Invention
In view of the above-mentioned drawbacks of the conventional high-temperature cables, the present invention provides a high-temperature-resistant and anti-aging fluorosilicone rubber high-temperature-resistant layer for high-temperature cables, which can not only resist higher heating temperature, but also has excellent anti-aging performance.
In order to achieve the purpose of the invention, the high-temperature resistant layer of the fluorosilicone rubber for the high-temperature cables is prepared by mixing the following raw materials in parts by weight:
100 parts of silicon rubber; 38-43 parts of white carbon black reinforcing agent; 9-11.6 parts of a silane assistant; 2-3.5 parts of cerium oxide filler; 0.10-0.18 part of lubricant and 0.5-1.5 parts of vulcanizing agent; wherein,
the silicone rubber is a mixture of raw methyl vinyl silicone rubber and raw fluorosilicone rubber in a weight ratio of 6:94, wherein the vinyl content of the raw methyl vinyl silicone rubber is 0.25-0.35%, and the vinyl content of the raw fluorosilicone rubber is 0.4-0.8%;
the white carbon black reinforcing agent is formed by mixing white carbon black and siloxane containing active hydrogen according to the weight part of 100: 10-18;
the vulcanizing agent is one or more of dicumyl peroxide, 2, 5-dimethyl-2, 5-di (tert-butylperoxy) hexane and tert-butyl peroxybenzoate.
Preferably, the siloxane containing active hydrogen in the white carbon black reinforcing agent is one or more of tetramethylcyclotetrasiloxane, trifluoropropylmethylcyclotrisiloxane and tetramethyldisiloxane.
More preferably, the content of active hydrogen in the siloxane containing active hydrogen in the white carbon black reinforcing agent is 0.2-0.28% by mass.
More preferably, the white carbon black in the white carbon black reinforcing agent has a particle size of 10-40nm and a specific surface area of 200-300m2Fumed silica/g.
Preferably, the silane assistant comprises one or more of hydroxyl-terminated polydimethylsiloxane, dimethyl diethoxysilane and hydroxyl fluorosilicone oil.
According to another object of the invention, the high-temperature cable comprises a heating core wire, a flame-retardant high-temperature-resistant insulating layer, a high-temperature-resistant sheath, a shielding layer and an enameled wire layer from inside to outside, wherein the flame-retardant high-temperature-resistant insulating layer is the fluorosilicone rubber high-temperature-resistant layer.
Preferably, the heating core wire is made of alloy wires or carbon fibers.
According to the high-temperature-resistant and anti-aging high-temperature-resistant cable fluorosilicone rubber high-temperature-resistant layer, the excellent anti-aging performance of fluorosilicone rubber is utilized, and the white carbon black reinforcing agent and the cerium oxide filling agent are adopted to improve the high-temperature-resistant performance of the high-temperature-resistant layer fluorosilicone rubber, so that the high-temperature cable still has a long service life at about 300 ℃, and the high-temperature cable is adapted to a more severe use environment.
Drawings
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Detailed Description
The features and advantages of the invention are described in detail below with reference to specific embodiments.
Compared with methyl vinyl silicone rubber, the fluorosilicone rubber has extremely excellent oil resistance, solvent resistance and chemical resistance; and the fluorosilicone rubber has little performance change under the harsh conditions of high temperature, low temperature, humidity, oil, solvent, chemicals, ozone and the like. However, since the pure fluorosilicone rubber is greatly affected by temperature, it is necessary to add a reinforcing agent, a rare earth filler, and the like to the fluorosilicone rubber to ensure that the fluorosilicone rubber has relatively high heat resistance.
Specifically, according to an embodiment of the present invention, a fluorosilicone rubber high temperature resistant layer applied to a high temperature cable is prepared by mixing the following raw materials in parts by weight: 100 parts of silicon rubber; 38-43 parts of white carbon black reinforcing agent; 9-11.6 parts of a silane assistant; 2-3.5 parts of cerium oxide filler; 0.10-0.18 part of lubricant and 0.5-1.5 parts of vulcanizing agent; the silicone rubber is a mixture of raw methyl vinyl silicone rubber and raw fluorosilicone rubber in a weight ratio of 6:94, wherein the vinyl content of the raw methyl vinyl silicone rubber is 0.25-0.35%, and the vinyl content of the raw fluorosilicone rubber is 0.4-0.8%; the white carbon black reinforcing agent is formed by mixing white carbon black and siloxane containing active hydrogen according to the weight part of 100: 10-18; the vulcanizing agent is one or more of dicumyl peroxide, 2, 5-dimethyl-2, 5-di (tert-butylperoxy) hexane and tert-butyl peroxybenzoate.
In order to ensure the temperature resistance of the fluorosilicone rubber at high temperature, the oxide of the rare earth element cerium is added into the fluorosilicone rubber as a filler, and experiments prove that the performance stability of the fluorosilicone rubber at high temperature can be ensured when the mass part of cerium oxide in the fluorosilicone rubber reaches a certain degree, for example, in a preferred embodiment, when the mass part of cerium oxide reaches about 3, the fluorosilicone rubber still has good performance stability at high temperature about 350 ℃; when the mass fraction of the cerium oxide exceeds 3.5, the effect of the cerium oxide particles as impurity defects in the fluorine-containing silicone rubber matrix is obviously embodied, the thermal degradation of the rubber is very obvious, and the cerium oxide particles can be rapidly explained and fail at the temperature of over 400 ℃.
In addition, according to experiments, the white carbon black and siloxane are adopted as the reinforcing agent of the fluorosilicone rubber, so that the mechanical property of the fluorosilicone rubber can be obviously improved, the viscosity is reduced, and the processing performance of the fluorosilicone rubber is improved; in addition, the content of active hydrogen in the siloxane has a relatively obvious influence on the tensile strength of the fluorosilicone rubber within a certain range, in a more preferred embodiment, the content of the active hydrogen in the siloxane containing the active hydrogen in the white carbon black reinforcing agent is 0.2-0.28% by mass, and when the content of the active hydrogen exceeds 0.3% by mass, the influence on the performance of the fluorosilicone rubber is relatively insignificant.
In another preferred embodiment, the silica white in the silica white reinforcing agent has a particle size of 10-40nm and a specific surface area of 200-300m2The excessive particle size of the fumed silica/g can obviously reflect the function of impurity defects in the fluorine silicon rubber matrix, and the rubber performance is influenced.
In another preferred embodiment, the silane adjuvant comprises one or more of hydroxyl-terminated polydimethylsiloxane, dimethyldiethoxysilane and hydroxyl fluorosilicone oil.
The vulcanizing agent of the fluorosilicone rubber adopts one or more of dicumyl peroxide, 2, 5-dimethyl-2, 5-di (tert-butylperoxy) hexane and tert-butyl peroxybenzoate with higher activity, so that the adverse effect of the vulcanizing agent on the crosslinking density of the rubber is reduced.
According to the high-temperature-resistant and anti-aging high-temperature-resistant cable fluorosilicone rubber high-temperature-resistant layer, the excellent anti-aging performance of fluorosilicone rubber is utilized, the white carbon black reinforcing agent and a proper amount of cerium oxide filling agent are adopted to improve the high-temperature-resistant performance of the high-temperature-resistant layer fluorosilicone rubber, so that a high-temperature cable still has excellent heat resistance and long service life at the temperature of more than 300 ℃, and the high-temperature cable is adapted to a more severe use environment.
The present invention is not limited to the embodiments described above, and those skilled in the art may make modifications or changes within the scope of the disclosure without departing from the spirit of the present invention, so that the scope of the present invention is defined by the appended claims.

Claims (7)

1. The high-temperature-resistant layer of the fluorinated silicone rubber for the high-temperature cables is characterized in that: the fluorosilicone rubber high temperature resistant layer is formed by mixing the following raw materials in parts by weight:
100 parts of silicon rubber; 38-43 parts of white carbon black reinforcing agent; 9-11.6 parts of a silane assistant; 2-3.5 parts of cerium oxide filler; 0.10-0.18 part of lubricant and 0.5-1.5 parts of vulcanizing agent; wherein,
the silicone rubber is a mixture of raw methyl vinyl silicone rubber and raw fluorosilicone rubber in a weight ratio of 6:94, wherein the vinyl content of the raw methyl vinyl silicone rubber is 0.25-0.35%, and the vinyl content of the raw fluorosilicone rubber is 0.4-0.8%;
the white carbon black reinforcing agent is formed by mixing white carbon black and siloxane containing active hydrogen according to the weight part of 100: 10-15;
the vulcanizing agent is one or more of dicumyl peroxide, 2, 5-dimethyl-2, 5-di (tert-butylperoxy) hexane and tert-butyl peroxybenzoate.
2. The fluorosilicone rubber high temperature resistant layer of a high temperature cable according to claim 1, wherein: the siloxane containing active hydrogen in the white carbon black reinforcing agent is one or more of tetramethylcyclotetrasiloxane, trifluoropropylmethylcyclotrisiloxane and tetramethyldisiloxane.
3. The fluorosilicone rubber high temperature resistant layer of high temperature cable according to claim 2 or 3, wherein: the white carbon black reinforcing agent contains active hydrogen in siloxane containing the active hydrogen by mass part of 0.2-0.28%.
4. The high temperature resistant layer of fluorosilicone rubber for high temperature cables as claimed in claim 1, wherein said white carbon black reinforcing agent comprises white carbon black having a particle size of 10-40nm and a specific surface area of 200-300m2Fumed silica/g.
5. The fluorosilicone rubber high temperature resistant layer of a high temperature cable according to claim 1, wherein: the silane assistant comprises one or more of hydroxyl-terminated polydimethylsiloxane, dimethyl diethoxysilane and hydroxyl fluorosilicone oil.
6. A high-temperature cable, which is characterized by comprising a heating core wire, a flame-retardant high-temperature-resistant insulating layer, a high-temperature-resistant sheath, a shielding layer and an enameled wire layer from inside to outside, wherein the flame-retardant high-temperature-resistant insulating layer is the fluorosilicone rubber high-temperature-resistant layer according to any one of claims 1 to 5.
7. A high temperature cable according to claim 6, wherein the heating core wire is made of alloy wire or carbon fiber.
CN201910761141.8A 2019-08-17 2019-08-17 High temperature cable and fluorosilicone rubber high temperature resistant layer thereof Pending CN110591384A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111621154A (en) * 2020-05-22 2020-09-04 管凯迎 High temperature resistant carbon fiber cable

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Publication number Priority date Publication date Assignee Title
CN1702098A (en) * 2005-06-13 2005-11-30 上海三爱富新材料股份有限公司 Fluorine-silicon compounded rubber stock and method for making same
US20100098892A1 (en) * 2008-10-17 2010-04-22 Osamu Hayashida Fluorosilicone rubber composition and cured product thereof
CN103540135A (en) * 2012-12-28 2014-01-29 江苏兴缘高温线缆有限公司 Environment-friendly silica gel insulating sheathing material
CN105304203A (en) * 2015-11-24 2016-02-03 天津朗兴电线电缆有限公司 Cable
CN106349716A (en) * 2016-09-14 2017-01-25 东莞市朗晟硅材料有限公司 Fluorinated-silicon-rubber mixed compound and preparation method thereof

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CN1702098A (en) * 2005-06-13 2005-11-30 上海三爱富新材料股份有限公司 Fluorine-silicon compounded rubber stock and method for making same
US20100098892A1 (en) * 2008-10-17 2010-04-22 Osamu Hayashida Fluorosilicone rubber composition and cured product thereof
CN103540135A (en) * 2012-12-28 2014-01-29 江苏兴缘高温线缆有限公司 Environment-friendly silica gel insulating sheathing material
CN105304203A (en) * 2015-11-24 2016-02-03 天津朗兴电线电缆有限公司 Cable
CN106349716A (en) * 2016-09-14 2017-01-25 东莞市朗晟硅材料有限公司 Fluorinated-silicon-rubber mixed compound and preparation method thereof

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Title
吴棣华等: "《弹性体的化学改性》", 30 June 1998 *
橡胶工业原材料与装备简明手册编审委员会: "《橡胶工业原材料与装备简明手册》", 30 November 2016 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111621154A (en) * 2020-05-22 2020-09-04 管凯迎 High temperature resistant carbon fiber cable

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