CN110590190A - Special workstation of stromatolite glass bonding processing - Google Patents
Special workstation of stromatolite glass bonding processing Download PDFInfo
- Publication number
- CN110590190A CN110590190A CN201911005898.0A CN201911005898A CN110590190A CN 110590190 A CN110590190 A CN 110590190A CN 201911005898 A CN201911005898 A CN 201911005898A CN 110590190 A CN110590190 A CN 110590190A
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- CN
- China
- Prior art keywords
- glass
- laminated glass
- bonding
- backup pad
- polishing pad
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Classifications
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C27/00—Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
- C03C27/06—Joining glass to glass by processes other than fusing
- C03C27/10—Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
Abstract
The invention relates to a special workbench for bonding and processing laminated glass, which consists of marble cushion blocks, a supporting plate, polishing pads, magnets, clamping glass, ultraviolet curing lamps and a parallelism measuring device, wherein the centers of the supporting plate and the polishing pads are provided with through holes, the marble cushion blocks are arranged on two sides of the bottom of the supporting plate, the polishing pads are arranged on the supporting plate, the laminated glass is arranged on the polishing pads, the clamping glass is adsorbed on the supporting plate through the magnets to clamp the laminated glass, the parallelism of the upper surface of the laminated glass is measured by a plane measuring device, and the ultraviolet curing lamps are positioned below the supporting plate and irradiate the laminated glass through the through holes of the supporting plate to cure. The invention provides a special workbench for bonding and processing laminated glass, which solves the problems that the laminated glass is displaced in the bonding and curing process, the ultraviolet curing glue is uneven to cause inclination, and the laminated glass is easy to bond with a gasket during curing.
Description
Technical Field
The invention relates to a special workbench for bonding and processing laminated glass, which is suitable for bonding and curing laminated glass of ultrathin glass and belongs to the technical field of glass processing.
Background
An image mapping type imaging spectrometer is a new generation of spectral imaging technology, which utilizes an image two-dimensional mapping element to respectively project a primary imaging surface on different two-dimensional space angles according to different lines, and then image information is subjected to chromatic dispersion to complete the acquisition of spectral data of different lines on an imaging sensor.
The image mapping type imaging spectrometer has important application prospects in the aspects of biomedicine, remote sensing, environmental monitoring and the like. Fluorescence imaging is an indispensable tool for biological studies. In cellular studies, the imaging spectrometer can monitor the spectral temporal changes of the fluorophore combination to obtain the spectral information of the fluorescent probe. In the field of remote sensing, an imaging spectrometer can extract mineral components and mineral abundance information thereof. In the aspect of environmental monitoring, the imaging spectrometer can be applied to detection of escaped gas in areas such as oil and gas fields, petrochemical refineries and the like, and real-time monitoring is realized for pollutants possibly existing in the atmosphere.
These fields require not only high spatial and spectral resolution but also high temporal resolution. The image mapping imaging spectrometer performs simple real-time mapping, does not need scanning, and hardly needs post-processing and reconstruction of images. The technology has the advantages of high spatial resolution, high signal-to-noise ratio, simple data processing and the like, and has single-exposure full-spectrum imaging capability. However, in the actual development of image mapping imaging spectroscopy, the design and manufacture of the core element two-dimensional image mapper is very difficult. If the reflector is formed by processing diamond on an aluminum block, the diamond is processed to have an edge grinding phenomenon, so that the reflecting efficiency of each reflector is inconsistent and the integral imaging quality is reduced. The processing technology has high cost, and the single piece processing is expensive, so that the manufacturing cost of the imaging spectrometer is increased. The image mapper manufactured by adopting the ultrathin glass lamination can reduce the cost.
If the ultra-thin glass is not fixed during bonding and curing, the laminated glass is easy to shift, and an angle difference is brought to subsequent grinding processing. The ultra-thin glass is bonded and cured by adopting ultraviolet curing glue, and because the fluidity of the glue can flow onto the gasket, the ultra-thin glass is directly irradiated by an ultraviolet lamp to be completely cured, so that the glass and the gasket are bonded together and are difficult to take out. When the ultra-thin glass is bonded and cured by the ultraviolet curing glue, if the ultraviolet curing glue is not uniformly coated, the laminated ultra-thin glass can incline, an angle error can be caused in the subsequent grinding process, the precision of the processed glass inclination angle is influenced, and the quality and the effect of a product are influenced.
Therefore, the workbench special for bonding and processing the laminated glass is provided to ensure that the ultrathin glass does not shift in the bonding process, and prevent the ultraviolet curing glue from being unevenly coated to cause inclination and overflowing to be bonded on the gasket. In the production process, the workbench has low requirements on production equipment and processing environment, low processing difficulty and low cost.
Disclosure of Invention
The purpose of the invention is: the special worktable for bonding and processing the laminated glass solves the problems that the laminated glass is bonded with a gasket when shifting, inclining and curing occur in the laminated processing process of the ultrathin glass.
The technical solution of the invention is as follows: a special worktable for bonding and processing laminated glass comprises: the marble cushion block, the backup pad, the polishing pad piece, magnet, press from both sides tight glass, ultraviolet curing lamp and depth of parallelism measuring device, wherein backup pad and polishing pad piece center have the through-hole, the marble cushion block has been placed to backup pad bottom both sides, the polishing pad piece is placed in the backup pad, stromatolite glass is placed on the polishing pad piece, press from both sides tight glass and pass through magnet absorption and press from both sides tight stromatolite glass in the backup pad, plane measuring device measures the depth of parallelism of stromatolite glass upper surface, the ultraviolet curing lamp is located the backup pad below, shine stromatolite glass through the backup pad.
The parallelism measuring device comprises a magnetic gauge stand, a connecting rod and a dial gauge, the dial gauge is installed on the magnetic gauge stand through the connecting rod, a dial gauge needle is perpendicular to the workbench, the magnetic gauge stand is moved, three points on the upper surface of the laminated glass are selected to measure and read data of the dial gauge.
The aperture of the through hole of the polishing pad is larger than that of the through hole of the support plate, the center of the through hole of the polishing pad and the center of the laminated glass are on the same axis, and the center of the laminated glass is integrally cured after being cured during bonding.
The supporting plate is made of stainless iron, and the magnet is a neodymium iron boron magnet.
The cross-section of the through holes of the supporting plate and the polishing pad can be circular, rectangular or other figures.
The invention has the beneficial effects that: the laminated glass is fixed on the support plate by abutting against the clamping glass, and the adsorption magnet abuts against the clamping glass, so that the glue is prevented from shifting during curing; the aperture of the through hole of the gasket is larger than that of the through hole of the support plate, the ultraviolet light is controlled to irradiate the central area for curing, and then the whole area is cured, so that the laminated glass is prevented from being bonded with the gasket; the uniformity of the glue is controlled by measuring the parallelism of the surface of the laminated glass, and the glass inclination caused by uneven smearing of the ultraviolet curing glue is prevented. In the production process, the workbench has low requirements on production equipment and processing environment and low processing difficulty, greatly improves the success rate and the production efficiency of processing, and reduces the processing cost.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
FIG. 2 is a schematic view of the mounting of the backing plate and polishing pad of the present invention.
Detailed Description
The following further describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1, the workbench special for bonding and processing laminated glass of the present invention comprises: marble cushion 1, backup pad 2, polishing pad 3, magnet 4, press from both sides tight glass 5, ultraviolet curing lamp 6 and depth of parallelism measuring device, wherein backup pad 2 and polishing pad 3 center have the through-hole, the material of backup pad is stainless iron, marble cushion 1 has been placed to 2 bottom both sides of backup pad, polishing pad 3 is placed in backup pad 2, stromatolite glass 10 is placed on polishing pad 3, press from both sides tight glass 5 and adsorb tight stromatolite glass 10 on backup pad 2 through magnet 4, the depth of parallelism of plane measuring device measurement stromatolite glass 10 upper surface, ultraviolet curing lamp 6 is located backup pad 2 below, shine stromatolite glass 10 through 2 through-holes in backup pad and solidify.
In one embodiment, as shown in fig. 2, the cross-sections of the through holes of the supporting plate 2 and the polishing pad 3 are circular, the supporting plate 2 is made of stainless iron, and the polishing pad 3 is made of zirconia ceramic. The aperture of the through hole of the polishing pad 3 is 10mm, and the aperture of the through hole of the support plate 2 is 6 mm. Because the through hole of backup pad 2 has restricted ultraviolet irradiation scope, when ultraviolet curing lamp 6 shines the ultraviolet light through the through hole, the ultraviolet light can not shine polishing pad 3 and laminated glass 10's contact position for the glass piece can not adhere with polishing pad 3, and polishing pad 3 can not shine with backup pad 2 contact position yet, so can not adhere yet.
When bonding is carried out, the ultra-thin glass is overlapped by ultraviolet curing glue and is placed on the polishing pad 3, and the center of the through hole of the support plate 2, the center of the through hole of the polishing pad 3 and the center of the laminated glass 10 are arranged on the same axis. The magnet 4 is made of neodymium iron boron magnet, which has strong magnetic force and is also called strong magnet. 4 sheets of glass having a thickness of 1mm were selected as the clamping glass 5. The magnet 4 generates strong attraction with the support plate 2, and the clamping glass 5 is abutted to the clamping glass 5 to enable the clamping glass 5 to generate clamping force on the laminated glass 10, so that the laminated glass 10 is fixed on the support plate 2 and 4 sides of the laminated glass 10 are aligned to ensure that the glass cannot be displaced. Note that, in fig. 1, the clamping glass 5 and the magnets 4 on the front and rear sides of the laminated glass 10 are omitted for convenience of showing the entire structure.
In the process of bonding and curing the laminated glass 10, if the ultraviolet curing glue is not uniformly coated, an angle error is caused in the subsequent grinding process, and the parallelism of the surface of the laminated glass 10 needs to be measured after clamping. The parallelism measuring device comprises a magnetic gauge stand 7, a connecting rod 8 and a dial indicator 9, wherein the dial indicator 9 is installed on the magnetic gauge stand 7 through the connecting rod 8, a pointer of the dial indicator 9 is perpendicular to the workbench, the magnetic gauge stand 7 is moved, three non-collinear points on the upper surface of the laminated glass 10 are selected for measuring and reading data of the dial indicator 9. The 3 points of the surface that are the farthest apart are preferably selected for measurement. If the readings are not consistent, the ultraviolet curing glue is not uniformly coated, and the ultraviolet curing glue inside the laminated glass 10 is uniformly distributed by applying pressure on the surface of the laminated glass 10.
The ultraviolet curing lamp 6 irradiates the laminated glass 10 through the through hole of the support plate 2 to cure. After the central region of the laminated glass 10 is cured, the laminated glass is moved without displacement, and the laminated glass 10 is taken out and completely cured by irradiation with the ultraviolet curing lamp 6.
In order to improve the accuracy of the measurement result, the flatness of the platform should be ensured to the maximum extent.
The marble is selected as the cushion block in the embodiment, and the marble has the advantages of uniform tissue structure, difficult deformation and high surface flatness. The support plate 2 is made of stainless steel, which is also called 430 stainless steel, and has oxidation corrosion resistance and ferromagnetism. The selected polishing pad 3 is a polished zirconia ceramic wafer, the zirconia has the advantages of high hardness, good wear resistance and high surface smoothness, and the parallelism of the polished zirconia ceramic wafer can reach 0.002 mm. The measurement accuracy of the dial indicator 9 is ± 0.001 mm.
Considering the size of the laminated glass 10, the tilt angle error α of the laminated glass 10 can be derived as:
α= arctan（H/L）
wherein, H is the height error of the two measuring points, and L is the distance between the two measuring points.
If the size of the laminated ultrathin glass is 32mm by 20mm, the error of the inclination angle of the laminated glass 10 is 0.011 degree, and the requirement of actual processing indexes is met.
The principles and specific embodiments of the device are explained in detail herein with reference to the drawings. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. In summary, the present disclosure should not be construed as limiting the present invention, and all applications and inventive concepts utilizing the concepts of the present invention are claimed.
Claims (5)
1. The utility model provides a special workstation of stromatolite glass bonding processing which characterized in that: including marble cushion 1, backup pad 2, polishing pad 3, magnet 4, press from both sides tight glass 5, ultraviolet curing lamp 6 and depth of parallelism measuring device, wherein backup pad 2 and polishing pad 3 center have the through-hole, marble cushion 1 has been placed to 2 bottom both sides of backup pad, polishing pad 3 is placed in backup pad 2, stromatolite glass 10 is placed on polishing pad 3, press from both sides tight glass 5 and adsorb tight stromatolite glass 10 on backup pad 2 through magnet 4, plane measuring device measures the depth of parallelism of 10 upper surfaces of stromatolite glass, ultraviolet curing lamp 6 is located backup pad 2 below, shine stromatolite glass 10 and solidify through 2 through-holes of backup pad.
2. The special worktable for bonding and processing laminated glass according to claim 1, characterized in that: the parallelism measuring device comprises a magnetic gauge stand 7, a connecting rod 8 and a dial indicator 9, wherein the dial indicator 9 is installed on the magnetic gauge stand 7 through the connecting rod 8, a pointer of the dial indicator 9 is perpendicular to the workbench, the magnetic gauge stand 7 is moved, three points on the upper surface of the laminated glass 10 are selected to measure and read data of the dial indicator 9.
3. The special worktable for bonding and processing laminated glass according to claim 1, characterized in that: the aperture of the through hole of the polishing pad 3 is larger than that of the through hole of the support plate 2, the center of the through hole of the polishing pad 3 and the center of the laminated glass 10 are on the same axis, and the center of the laminated glass 10 is integrally cured after being cured during bonding.
4. The special worktable for bonding and processing laminated glass according to claim 1, characterized in that: the material of backup pad 2 be stainless iron, magnet 4 be neodymium iron boron magnet.
5. The special worktable for bonding and processing laminated glass according to claim 1, characterized in that: the cross-section of the through-holes of the support plate 2 and the polishing pad 3 may be circular, rectangular or other shapes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911005898.0A CN110590190A (en) | 2019-10-22 | 2019-10-22 | Special workstation of stromatolite glass bonding processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911005898.0A CN110590190A (en) | 2019-10-22 | 2019-10-22 | Special workstation of stromatolite glass bonding processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110590190A true CN110590190A (en) | 2019-12-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911005898.0A Pending CN110590190A (en) | 2019-10-22 | 2019-10-22 | Special workstation of stromatolite glass bonding processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992914A (en) * | 2020-08-24 | 2020-11-27 | 珠海冠宇电池股份有限公司 | Welding equipment |
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| CN102129134A (en) * | 2010-01-15 | 2011-07-20 | 株式会社日立显示器 | Display device with front window and manufacturing method thereof |
| CN103552354A (en) * | 2013-10-29 | 2014-02-05 | 深圳市联得自动化装备股份有限公司 | Laminating method and equipment |
| CN203855515U (en) * | 2014-04-11 | 2014-10-01 | 深圳市远东皓星科技有限公司 | Device for laminating and aligning glass panels |
| CN205241526U (en) * | 2015-11-03 | 2016-05-18 | 河北彩盛玻璃制品有限公司 | Glass bonding device |
| CN106471563A (en) * | 2014-07-14 | 2017-03-01 | 株式会社东进世美肯 | Method for manufacturing display module using optically transparent resin |
| CN207805931U (en) * | 2017-12-21 | 2018-09-04 | 福建福晶科技股份有限公司 | A kind of bonding device of ultra-violet curing glue glued adhesion part |
-
2019
- 2019-10-22 CN CN201911005898.0A patent/CN110590190A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102129134A (en) * | 2010-01-15 | 2011-07-20 | 株式会社日立显示器 | Display device with front window and manufacturing method thereof |
| CN103552354A (en) * | 2013-10-29 | 2014-02-05 | 深圳市联得自动化装备股份有限公司 | Laminating method and equipment |
| CN203855515U (en) * | 2014-04-11 | 2014-10-01 | 深圳市远东皓星科技有限公司 | Device for laminating and aligning glass panels |
| CN106471563A (en) * | 2014-07-14 | 2017-03-01 | 株式会社东进世美肯 | Method for manufacturing display module using optically transparent resin |
| CN205241526U (en) * | 2015-11-03 | 2016-05-18 | 河北彩盛玻璃制品有限公司 | Glass bonding device |
| CN207805931U (en) * | 2017-12-21 | 2018-09-04 | 福建福晶科技股份有限公司 | A kind of bonding device of ultra-violet curing glue glued adhesion part |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111992914A (en) * | 2020-08-24 | 2020-11-27 | 珠海冠宇电池股份有限公司 | Welding equipment |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20191220 |
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| RJ01 | Rejection of invention patent application after publication |