CN110590134A - Method for repairing front windshield of automobile - Google Patents
Method for repairing front windshield of automobile Download PDFInfo
- Publication number
- CN110590134A CN110590134A CN201910901199.8A CN201910901199A CN110590134A CN 110590134 A CN110590134 A CN 110590134A CN 201910901199 A CN201910901199 A CN 201910901199A CN 110590134 A CN110590134 A CN 110590134A
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- glass
- crack
- repairing
- front windshield
- polishing
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Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000011521 glass Substances 0.000 claims abstract description 87
- 239000011347 resin Substances 0.000 claims abstract description 45
- 229920005989 resin Polymers 0.000 claims abstract description 45
- 239000003292 glue Substances 0.000 claims abstract description 40
- 238000005498 polishing Methods 0.000 claims abstract description 34
- 238000004140 cleaning Methods 0.000 claims abstract description 22
- 230000008439 repair process Effects 0.000 claims abstract description 13
- 241000252254 Catostomidae Species 0.000 claims description 16
- 238000007789 sealing Methods 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- 239000000428 dust Substances 0.000 claims description 12
- 230000001678 irradiating effect Effects 0.000 claims description 10
- 229920000742 Cotton Polymers 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 4
- 238000000576 coating method Methods 0.000 claims description 4
- 238000005485 electric heating Methods 0.000 claims description 4
- 239000004744 fabric Substances 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 238000004381 surface treatment Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 206010052428 Wound Diseases 0.000 description 9
- 208000027418 Wounds and injury Diseases 0.000 description 9
- 239000005340 laminated glass Substances 0.000 description 4
- 239000005341 toughened glass Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60S—SERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
- B60S5/00—Servicing, maintaining, repairing, or refitting of vehicles
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)
Abstract
The invention discloses a method for repairing a front windshield of an automobile, which comprises the following steps: a. checking the type and the size of a front windshield crack, b, cleaning the crack, c, fixing the crack, d, treating the surface of the crack, e, fixing a sucker, f, vacuumizing, g, injecting glue into the crack, h, curing a patch, i, cleaning the surface, j, and polishing. Has the advantages that: 1. the repairing method can repair small cracks and large cracks, and has a wide repairing range and a good repairing effect; 2. the crack is supported and fixed during repair, so that the glass strength during repair is enhanced, the glass is repaired more easily and conveniently, and the efficiency is improved; 3. when the cracks are repaired, the grooves processed around the cracks can connect the resin inside the cracks with the resin outside the cracks to form an H-shaped or T-shaped resin repairing layer, so that the connection strength of the repaired positions can be improved, and the integral strength of the front glass of the automobile can be ensured.
Description
Technical Field
The invention relates to the technical field of automobile maintenance, in particular to a method for repairing an automobile front windshield.
Background
The automobile glass is divided into two types, one type is laminated glass, and the other type is toughened glass. The laminated glass has the advantages that the PVB film is arranged between the two layers of glass, the laminated glass cannot be completely broken when damaged and broken, the glass cannot fall off even if severe impact occurs, relative integrity is still kept, fragments are not splashed, and personal safety is not damaged, so that the laminated glass is mainly used for the front windshield glass of an automobile (only small-area cracking can be realized due to small impact, and glass repair can be realized). After being damaged, the toughened glass can be rapidly diffused into countless small particles, the phenomenon of whole piece breakage is very easy to occur, passengers in the automobile can conveniently escape in an emergency, and therefore the toughened glass is generally used on the automobile door and the rear windshield glass of the automobile (the whole piece of glass can be diffused due to fragmentation, so that the glass can not be repaired).
The front windshield of the automobile is double-layer glued glass, when the automobile is impacted by external force, if the force is not enough to break the front windshield, only cracks are generated, the middle glued layer can be separated due to the action of air entering and atmospheric pressure, and if the automobile continues to run, the area of the cracks is enlarged, so that the sight line and the driving safety are influenced. When the automobile runs at a high speed, even a small stone can cause the automobile glass to generate pits or be broken, when a small pit or crack is formed in the automobile glass, the sight line can be influenced without repairing, the appearance is influenced, the automobile glass becomes fragile, the glass is easy to completely break when the automobile is used for a long time, and danger is caused. Therefore, the automobile glass repair process for treating glass cracks or small wounds gradually appears, and the smoothness of the surface of the automobile glass is recovered after repair, so that daily vehicle using is not influenced. At present, most of automobile glass repairing methods are that a wound is simply cleaned, then glass cement is injected, and then grinding and polishing are carried out, so that the glass can be repaired, although the normal use is not influenced after the repair, the method can only be used for repairing cracks or pits with the diameter smaller than 3cm, and when the cracks or pits are larger (3-5 cm), the repair cannot be carried out.
Disclosure of Invention
The invention aims to solve the problems and provide a method for repairing the front windshield of the automobile.
The invention realizes the purpose through the following technical scheme:
a method for repairing a front windshield of an automobile comprises the following steps:
a. inspecting front windshield crack type and size: judging whether the crack type belongs to a bull-eye-shaped wound, a star-shaped wound and a crack, and judging the size of the crack, wherein when the diameter of the bull-eye-shaped wound and the star-shaped wound is less than 5cm or the length of the crack is shorter than 20cm, the crack is a single crack and can be repaired when no tree-shaped branch exists;
b. crack cleaning: cleaning glass scraps at the crack by using a fine needle, a hairbrush and tweezers, cleaning dust and dust at the hole of the glass by using a cotton swab and a wet tissue, and baking water stain at the hole by using an electric heating pipe after cleaning;
c. fixing the crack: fixing an auxiliary support plate on the inner surface of the glass by using a sucker, wherein the auxiliary support plate covers the inner side of the crack, and the distance from the edge of the auxiliary support plate to the crack is not less than 10 cm;
d. surface treatment of cracks: polishing the crack by using a handheld electric polisher, wherein the polishing width is 5-10mm of outward extension of the crack and the polishing depth is 0.5mm, and removing dust generated by polishing;
e. fixing a sucker: pouring a small amount of water into a paper cup, putting three suckers of the glass repairing device into the paper cup, taking out the paper cup after the suckers are wetted, simply wiping the paper cup by using cotton cloth to absorb water, fixing the paper cup on a tripod by using threads, aligning a central hole of the tripod with a repairing point, and pressing the suckers in detail for two minutes to enable the suckers to be adsorbed on the surface of glass;
f. vacuumizing treatment: sucking a proper amount of resin glue into the glass repairing device, then installing a sealing ring into a hole at the threaded end of the glass repairing device, screwing the glass repairing device into the tripod in the step e after the sealing ring is installed, observing the sealing ring, stopping when the sealing ring is pressed on the glass and slightly deforms, pulling up the piston pull rod after the outer wall of the glass repairing device is held by hands, and keeping the piston pull rod fixed by using a locking nut;
g. injecting glue to cracks: vacuumizing for 3-10min, when no bubble is generated, loosening a locking nut on the side wall of the glass repairing device, automatically dropping a piston rod under a negative pressure state to extrude the resin glue into the crack, irradiating the crack by using a flashlight or other light sources, observing the flow of the resin glue, judging whether the crack is completely filled, and if the resin is not moved at the damaged part, vacuumizing again and repeatedly until the resin is completely filled to the damaged part;
h. curing the patch: after the glue injection is finished, adsorbing a certain amount of resin glue by using a needle cylinder, injecting the resin glue into the groove formed in the step d, attaching a patch on the surface of the resin glue, and irradiating by using an ultraviolet lamp to promote the resin glue to be quickly solidified;
i. surface cleaning: after curing, removing the ultraviolet lamp, uncovering the paster, and removing the resin on the surface of the glass by using a blade of a craft knife;
j. polishing treatment: and spraying an abrasive to the repaired part, polishing by using a polishing sheet after a delay, and removing the auxiliary support plate after polishing.
Further, in the step b, the glass scraps can be cleaned by using a magnifying glass for assistance. And c, coating a reflective coating on one surface of the auxiliary support plate facing the glass, wherein the auxiliary support plate is fixed and has no gap with the glass support. And e, paying attention to the position of the sucker when the sucker is fixed in the step e, and preventing clear water from flowing into cracks. And f, observing the crack of the front windshield through the reflection of the auxiliary supporting plate in the vacuumizing state, if bubbles are generated, indicating that the glue injector is vacuumizing, and if no bubbles are generated, repeatedly drawing the piston rod of the glass repair device until bubbles are generated. And h, attaching the patch to the glass after the patch is attached, wherein no air bubble exists in the middle. And in the step h, the light irradiation curing time is 10-15 min. And in the step i, the blade edge is perpendicular to the cured glass, and the excess resin is slightly scraped from the outside to the inside in a single direction.
The invention has the beneficial effects that: 1. the repairing method can repair small cracks and large cracks, and has a wide repairing range and a good repairing effect; 2. the crack is supported and fixed during repair, so that the glass strength during repair is enhanced, the glass is repaired more easily and conveniently, and the efficiency is improved; 3. when the cracks are repaired, the grooves processed around the cracks can connect the resin inside the cracks with the resin outside the cracks to form an H-shaped or T-shaped resin repairing layer, so that the connection strength of the repaired positions can be improved, and the integral strength of the front glass of the automobile can be ensured.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
a method for repairing a front windshield of an automobile comprises the following steps:
a. inspecting front windshield crack type and size: judging the type of the crack belongs to a bovine-eye-shaped wound, wherein the diameter of the wound is 3.5 cm;
b. crack cleaning: cleaning glass scraps at the crack by using a fine needle, a hairbrush and tweezers, cleaning dust and dust at the hole of the glass by using a cotton swab and a wet tissue, and baking water stain at the hole by using an electric heating pipe after cleaning;
c. fixing the crack: fixing an auxiliary support plate on the inner surface of the glass by using a sucker, wherein the auxiliary support plate covers the inner side of the crack, and the size of the auxiliary support plate is 15cm x 15 cm;
d. surface treatment of cracks: polishing the crack by using a handheld electric polisher, wherein the polishing width is that the crack extends outwards by 10mm, the polishing depth is 0.5mm, and dust generated by polishing is removed;
e. fixing a sucker: pouring a small amount of water into a paper cup, putting three suckers of the glass repairing device into the paper cup, taking out the paper cup after the suckers are wetted, simply wiping the paper cup by using cotton cloth to absorb water, fixing the paper cup on a tripod by using threads, aligning a central hole of the tripod with a repairing point, and pressing the suckers in detail for two minutes to enable the suckers to be adsorbed on the surface of glass;
f. vacuumizing treatment: sucking a proper amount of resin glue into the glass repairing device, then installing a sealing ring into a hole at the threaded end of the glass repairing device, screwing the glass repairing device into the tripod in the step e after the sealing ring is installed, observing the sealing ring, stopping when the sealing ring is pressed on the glass and slightly deforms, pulling up the piston pull rod after the outer wall of the glass repairing device is held by hands, and keeping the piston pull rod fixed by using a locking nut;
g. injecting glue to cracks: after vacuumizing for 5min, observing that no bubbles are generated, loosening a locking nut on the side wall of the glass restorer, automatically dropping a piston rod under a negative pressure state to extrude the resin glue into the crack, and irradiating the crack by using a flashlight or other light sources until the resin glue completely fills the wound;
h. curing the patch: after the glue injection is finished, adsorbing a certain amount of resin glue by using a needle cylinder, injecting the resin glue into the groove formed in the step d, attaching a patch on the surface of the resin glue, irradiating by using an ultraviolet lamp, and irradiating and curing by using lamplight for 15min to promote the resin glue to be quickly solidified;
i. surface cleaning: after curing, removing the ultraviolet lamp, uncovering the paster, and removing the resin on the surface of the glass by using a blade of a craft knife;
j. polishing treatment: and spraying an abrasive to the repaired part, polishing by using a polishing sheet after a delay, and removing the auxiliary support plate after polishing.
Example two:
a method for repairing a front windshield of an automobile comprises the following steps:
a. inspecting front windshield crack type and size: judging the crack type to belong to cracks, wherein the length of each crack is 12cm, each crack is a single crack, and no tree-shaped bifurcation exists;
b. crack cleaning: cleaning glass scraps at the crack by using a fine needle, a hairbrush and tweezers, cleaning dust and dust at the hole of the glass by using a cotton swab and a wet tissue, and baking water stain at the hole by using an electric heating pipe after cleaning;
c. fixing the crack: fixing an auxiliary support plate on the inner surface of the glass by using a sucker, wherein the auxiliary support plate covers the inner side of the crack, and the size of the auxiliary support plate is 10cm by 25 cm;
d. surface treatment of cracks: polishing the crack by using a handheld electric polisher, wherein the polishing width is that the crack extends outwards by 5mm, the polishing depth is 0.5mm, and dust generated by polishing is removed;
e. fixing a sucker: pouring a small amount of water into a paper cup, putting three suckers of the glass repairing device into the paper cup, taking out the paper cup after the suckers are wetted, simply wiping the paper cup by using cotton cloth to absorb water, fixing the paper cup on a tripod by using threads, aligning a central hole of the tripod with a repairing point, and pressing the suckers in detail for two minutes to enable the suckers to be adsorbed on the surface of glass;
f. vacuumizing treatment: sucking a proper amount of resin glue into the glass repairing device, then installing a sealing ring into a hole at the threaded end of the glass repairing device, screwing the glass repairing device into the tripod in the step e after the sealing ring is installed, observing the sealing ring, stopping when the sealing ring is pressed on the glass and slightly deforms, pulling up the piston pull rod after the outer wall of the glass repairing device is held by hands, and keeping the piston pull rod fixed by using a locking nut;
g. injecting glue to cracks: after vacuumizing for 10min, observing that no bubbles are generated, loosening a locking nut on the side wall of the glass repairing device, automatically dropping a piston rod under a negative pressure state to extrude the resin glue into the crack, irradiating the crack by using a flashlight or other light sources, and observing the flow of the resin glue until the crack is full of the resin glue;
h. curing the patch: after the glue injection is finished, adsorbing a certain amount of resin glue by using a needle cylinder, injecting the resin glue into the groove formed in the step d, attaching a patch on the surface of the resin glue, irradiating by using an ultraviolet lamp, and irradiating and curing by using lamplight for 10min to promote the resin glue to be quickly solidified;
i. surface cleaning: after curing, removing the ultraviolet lamp, uncovering the paster, and removing the resin on the surface of the glass by using a blade of a craft knife;
j. polishing treatment: and spraying an abrasive to the repaired part, polishing by using a polishing sheet after a delay, and removing the auxiliary support plate after polishing.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (8)
1. A method for repairing a front windshield of an automobile is characterized by comprising the following steps: the method comprises the following steps:
a. inspecting front windshield crack type and size: judging whether the crack type belongs to a bull-eye-shaped wound, a star-shaped wound and a crack, and judging the size of the crack, wherein when the diameter of the bull-eye-shaped wound and the star-shaped wound is less than 5cm or the length of the crack is shorter than 20cm, the crack is a single crack and can be repaired when no tree-shaped branch exists;
b. crack cleaning: cleaning glass scraps at the crack by using a fine needle, a hairbrush and tweezers, cleaning dust and dust at the hole of the glass by using a cotton swab and a wet tissue, and baking water stain at the hole by using an electric heating pipe after cleaning;
c. fixing the crack: fixing an auxiliary support plate on the inner surface of the glass by using a sucker, wherein the auxiliary support plate covers the inner side of the crack, and the distance from the edge of the auxiliary support plate to the crack is not less than 10 cm;
d. surface treatment of cracks: polishing the crack by using a handheld electric polisher, wherein the polishing width is 5-10mm of outward extension of the crack and the polishing depth is 0.5mm, and removing dust generated by polishing;
e. fixing a sucker: pouring a small amount of water into a paper cup, putting three suckers of the glass repairing device into the paper cup, taking out the paper cup after the suckers are wetted, simply wiping the paper cup by using cotton cloth to absorb water, fixing the paper cup on a tripod by using threads, aligning a central hole of the tripod with a repairing point, and pressing the suckers in detail for two minutes to enable the suckers to be adsorbed on the surface of glass;
f. vacuumizing treatment: sucking a proper amount of resin glue into the glass repairing device, then installing a sealing ring into a hole at the threaded end of the glass repairing device, screwing the glass repairing device into the tripod in the step e after the sealing ring is installed, observing the sealing ring, stopping when the sealing ring is pressed on the glass and slightly deforms, pulling up the piston pull rod after the outer wall of the glass repairing device is held by hands, and keeping the piston pull rod fixed by using a locking nut;
g. injecting glue to cracks: vacuumizing for 3-10min, when no bubble is generated, loosening a locking nut on the side wall of the glass repairing device, automatically dropping a piston rod under a negative pressure state to extrude the resin glue into the crack, irradiating the crack by using a flashlight or other light sources, observing the flow of the resin glue, judging whether the crack is completely filled, and if the resin is not moved at the damaged part, vacuumizing again and repeatedly until the resin is completely filled to the damaged part;
h. curing the patch: after the glue injection is finished, adsorbing a certain amount of resin glue by using a needle cylinder, injecting the resin glue into the groove formed in the step d, attaching a patch on the surface of the resin glue, and irradiating by using an ultraviolet lamp to promote the resin glue to be quickly solidified;
i. surface cleaning: after curing, removing the ultraviolet lamp, uncovering the paster, and removing the resin on the surface of the glass by using a blade of a craft knife;
j. polishing treatment: and spraying an abrasive to the repaired part, polishing by using a polishing sheet after a delay, and removing the auxiliary support plate after polishing.
2. The method for repairing the front windshield of the automobile according to claim 1, wherein: in the step b, the glass scraps can be cleaned by using a magnifying glass for assistance.
3. The method for repairing the front windshield of the automobile according to claim 1, wherein: and c, coating a reflective coating on one surface of the auxiliary support plate facing the glass, wherein the auxiliary support plate is fixed and has no gap with the glass support.
4. The method for repairing the front windshield of the automobile according to claim 1, wherein: and e, paying attention to the position of the sucker when the sucker is fixed in the step e, and preventing clear water from flowing into cracks.
5. The method for repairing the front windshield of the automobile according to claim 1, wherein: and f, observing the crack of the front windshield through the reflection of the auxiliary supporting plate in the vacuumizing state, if bubbles are generated, indicating that the glue injector is vacuumizing, and if no bubbles are generated, repeatedly drawing the piston rod of the glass repair device until bubbles are generated.
6. The method for repairing the front windshield of the automobile according to claim 1, wherein: and h, attaching the patch to the glass after the patch is attached, wherein no air bubble exists in the middle.
7. The method for repairing the front windshield of the automobile according to claim 1, wherein: and in the step h, the light irradiation curing time is 10-15 min.
8. The method for repairing the front windshield of the automobile according to claim 1, wherein: and in the step i, the blade edge is perpendicular to the cured glass, and the excess resin is slightly scraped from the outside to the inside in a single direction.
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CN201910901199.8A CN110590134B (en) | 2019-09-23 | 2019-09-23 | Method for repairing front windshield of automobile |
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CN201910901199.8A CN110590134B (en) | 2019-09-23 | 2019-09-23 | Method for repairing front windshield of automobile |
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CN110590134A true CN110590134A (en) | 2019-12-20 |
CN110590134B CN110590134B (en) | 2021-09-28 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111059118A (en) * | 2019-12-26 | 2020-04-24 | 青州市韵显艺听电子有限公司 | Repair process of in-ear earphone |
CN112642658A (en) * | 2021-01-18 | 2021-04-13 | 上海蒸效汽车用品有限公司 | Small crack repair equipment for automobile glass |
CN115025933A (en) * | 2022-06-21 | 2022-09-09 | 中国工程物理研究院化工材料研究所 | Brittle material damage closing repair device and repair method |
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CN203393029U (en) * | 2013-08-13 | 2014-01-15 | 郑时涛 | Automotive glass breakage repairing tool |
CN204569733U (en) * | 2015-04-21 | 2015-08-19 | 韦孝平 | Full-automatic glass obturator |
CN109748519A (en) * | 2017-11-03 | 2019-05-14 | 重庆维车慧科技服务有限公司 | A kind of automobile windshield repair process |
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CN101070228A (en) * | 2006-05-12 | 2007-11-14 | 兰建军 | Automaobile glass repairing-mending technology |
JP2013129565A (en) * | 2011-12-21 | 2013-07-04 | Tosoh Corp | Method for restoring flaw of surface of substrate |
CN203393029U (en) * | 2013-08-13 | 2014-01-15 | 郑时涛 | Automotive glass breakage repairing tool |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111059118A (en) * | 2019-12-26 | 2020-04-24 | 青州市韵显艺听电子有限公司 | Repair process of in-ear earphone |
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CN115025933A (en) * | 2022-06-21 | 2022-09-09 | 中国工程物理研究院化工材料研究所 | Brittle material damage closing repair device and repair method |
CN115025933B (en) * | 2022-06-21 | 2023-09-29 | 中国工程物理研究院化工材料研究所 | Brittle material damage bridging repair method |
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Address after: 102218 Jinbei Jiayuan department store market D11, Dongsan banner, Beiqijia Town, Changping District, Beijing Patentee after: Beijing Shengshou automobile decoration Service Co.,Ltd. Address before: 102218 303, 3rd floor, building 19, Xiyuan 2nd District, Tiantongyuan, Dongxiaokou Town, Changping District, Beijing Patentee before: Beijing Shengshou automobile decoration Service Co.,Ltd. |