Electric seamless thigh support
Technical Field
The invention belongs to the technical field of electric seats, and particularly relates to an electric seamless thigh support.
Background
With the upgrading of consumption levels, consumers are increasingly demanding on seat comfort. Currently, there are generally designed electric leg rests that can be automatically deployed, whether in vehicle seating applications or home seating applications, for supporting the thighs of the user, thereby improving the comfort of the ride.
The electric leg support is composed of a leg support plate, a sliding module, a driving mechanism and other component systems, wherein the leg support plate is arranged on the seat basin in a sliding mode through the sliding module, the leg support plate of a part of products is composed of a main plate and an auxiliary plate, and the auxiliary plate can be turned upwards at the front end of the leg support when the leg support main plate slides outwards. For the leg rest arranged by adopting the structure, the feedback of the use on the market is not ideal, and particularly, the leg rest mechanism is too complex, so that not only is the product difficult to assemble, but also the sliding fluency of the leg rest is poor, and the reliability and the comfort level of the product are required to be further improved.
Disclosure of Invention
In view of the above, the invention provides the electric seamless thigh support which has the advantages of simple structure, easy assembly and high assembly precision, and effectively improves the reliability and comfort of products.
In order to achieve the above purpose, the technical scheme of the invention is as follows:
An electric seamless thigh support, which is characterized by comprising:
The sliding seat is used for being fixedly arranged on the upper surface of the seat basin, and two sliding seat strip-shaped grooves which are arranged in parallel are formed in the sliding seat;
The connecting block comprises a screw rod connecting part and protruding parts extending upwards at two ends of the screw rod connecting part, wherein the screw rod connecting part is positioned at the lower side of the sliding seat, and the protruding parts upwards penetrate through the sliding seat strip grooves and can slide back and forth along the corresponding sliding seat strip grooves;
the pushing block is slidably arranged on the sliding seat and is fixedly connected with the protruding part;
The leg support supporting plate is fixedly arranged on the upper surface of the pushing block;
and the output end of the driving motor is provided with a screw rod which is in threaded fit with the screw rod connecting part.
By adopting the structure, the leg support can be suitable for seats of any vehicle types, the sliding seat is arranged on the upper surface of the seat basin, the motor bracket is arranged on the lower surface of the seat basin, the leg support mechanism can be assembled on the seat basin, and then the driving motor drives the screw rod to rotate, so that the leg support supporting plate can be driven to slide back and forth on the seat basin, and the automatic unfolding and retraction of the leg support are realized. The leg support with the structural layout is integrally assembled on the upper surface of the front part of the seat basin, so that the leg support supporting plate and the seat cushion can share one surface sleeve, the front end of the seat is seamless when the leg support is unfolded for use, the comfort is ensured, and the user experience is improved. Meanwhile, the leg support mechanism is simple in overall structure and beneficial to assembly.
As preferable: the leg support supporting plate is provided with an anti-falling bar-shaped groove extending along the sliding direction of the leg support supporting plate. By adopting the structure, when the vehicle collides, the leg support supporting plate can be prevented from flying out of the seat basin, and the safety performance of the leg support is improved.
As preferable: the front end of leg support backup pad is equipped with the apron, and the apron both ends are equipped with the joint groove of arc structure. By adopting the structure, the J-shaped strip mounting surface sleeve can be conveniently arranged.
As preferable: the leg holds in palm backup pad front end and distributes has the location card hole, and both ends are equipped with outward extension's joint portion about, the apron inboard is equipped with the location fixture block that suits with the location card hole, and both ends are equipped with the installation strip that extends towards joint portion direction, are equipped with the grafting piece that suits with joint portion on the installation strip. By adopting the structure, the cover plate can be conveniently and rapidly installed.
As preferable: and cover plate screws are arranged on the cover plate, so that the cover plate is fixedly connected with the leg support supporting plate. By adopting the structure, the assembly reliability of the cover plate can be ensured.
As preferable: the protruding portion is provided with a threaded hole, the leg support plate and the pushing block are respectively provided with an upper screw through hole and a lower screw through hole, and fastening screws capable of being screwed into the threaded holes through the upper screw through holes and the lower screw through holes in sequence are arranged. By adopting the structure, the leg support supporting plate, the pushing block and the connecting block are conveniently connected into a whole.
As preferable: the convex part is provided with a positioning lug, the leg support supporting plate is provided with a positioning hole, the upper surface of the push block is provided with a positioning column which is matched with the positioning hole, and the lower surface of the push block is provided with a positioning groove which is matched with the positioning lug. By adopting the structure, when the product is assembled, the upper screw through hole, the lower screw through hole and the threaded hole are directly opposite to each other rapidly, so that the positioning precision between all parts is ensured, the screw is convenient to screw and fix, and the product after assembly is high in strength and good in reliability.
As preferable: the sliding seat is provided with a sliding groove which is adaptive to the width of the pushing block, the middle position of the sliding groove is provided with a guiding convex strip which extends upwards, and the lower surface of the pushing block is provided with a guiding sliding groove which is adaptive to the guiding convex strip. By adopting the structure, the smoothness of sliding of the pushing block on the sliding seat can be improved.
As preferable: the driving motor is provided with a motor support, the motor support comprises a seat basin fixing part and a motor mounting part which are integrally formed, wherein the seat basin fixing part is used for being fixedly connected with the lower surface of the seat basin, the motor mounting part extends downwards along the front end of the seat basin fixing part, the output end of the driving motor is provided with a speed reducing mechanism, and the outer shell of the speed reducing mechanism is fixedly arranged on the motor mounting part. By adopting the structure, the driving motor is arranged on the lower surface of the seat basin through the motor support, so that the mounting precision of the driving motor on the lower side of the front end of the seat basin can be ensured, the coaxiality between the screw rod and the threaded inner hole of the connecting block is indirectly ensured, and the sliding fluency of the leg support in unfolding use can be improved.
As preferable: the seat basin fixing part and the motor mounting part are of plate-shaped structures and are mutually perpendicular. By adopting the structure, the processing and the assembly are convenient.
Compared with the prior art, the invention has the beneficial effects that:
The electric seamless thigh support provided by the invention has the advantages of simple structure, high positioning precision among all parts, convenience in assembly and fluent sliding of the leg support, and effectively improves the reliability and comfort of products.
Drawings
FIG. 1 is a schematic view of an exploded construction of a thigh support;
FIG. 2 is a view showing a state of use (exploded state) of the thigh support;
FIG. 3 is a view showing a state of use of the thigh support;
FIG. 4 is a cross-sectional view of the thigh support in use;
FIG. 5 is a schematic view of the structure of the leg rest support plate;
FIG. 6 is a schematic structural view of a cover plate;
FIG. 7 is a schematic view of the structure of the push block (right side up);
FIG. 8 is a schematic view of the structure of the push block (bottom side up);
FIG. 9 is a schematic view of a slider structure;
FIG. 10 is a schematic view of the structure of the connection block;
FIG. 11 is a schematic structural view of a motor bracket;
fig. 12 is a schematic diagram of the structure of the driving motor and the screw.
Detailed Description
The invention is further described below with reference to examples and figures.
As shown in fig. 1 to 3, an electric seamless thigh leg support and leg support mechanism can be produced in a modularized manner, and can be applied to seats of any vehicle type, and the specific parts involved and the assembly relation thereof are as follows:
The upper end surface of the seat basin 1 is preset with an installation plane 1a, and two seat basin strip-shaped grooves 1b which are arranged in parallel are arranged on the installation plane 1 a;
A slide seat 2 fixedly assembled on the installation plane 1a of the seat basin 1 and provided with a slide seat strip groove 2a overlapped with the seat basin strip groove 1 b;
the connecting block 3 consists of a screw rod connecting part 3a and protruding parts 3b extending upwards at two ends of the screw rod connecting part 3a, wherein the screw rod connecting part 3a is positioned at the lower side of the seat basin 1, and the protruding parts 3b sequentially penetrate through the seat basin strip-shaped groove 1b and the slide seat strip-shaped groove 2a;
The pushing block 4 is slidably arranged on the sliding seat 2 and is fixedly connected with the protruding part 3 b;
a leg rest support plate 5 fixedly fitted on the upper surface of the push block 4;
a driving motor 6 fixedly installed at the lower side of the tub 1 through a motor bracket 7;
And a screw rod 8 mounted at an output end of the driving motor 6 and screwed to the screw hole 3e of the screw rod connecting portion 3 a.
Through the above structural arrangement, the driving motor 6 drives the screw rod 8 to rotate, and the leg support supporting plate 5 can be driven to slide back and forth on the seat basin 1, so that the leg support can be automatically unfolded and retracted.
As shown in fig. 3, in order to prevent the leg rest support plate 5 from flying out of the seat pan 1 when the vehicle collides, the leg rest support plate 5 is provided with a drop-preventing strip groove 5a and a drop-preventing screw 5b, the drop-preventing screw 5b passes through the drop-preventing strip groove 5a to be screwed on the installation plane 1a of the seat pan 1, and when the leg rest slides back and forth, the drop-preventing strip groove 5a moves back and forth on the drop-preventing screw 5b, so that the normal use of the leg rest is not affected, and when severe collision occurs, the drop-preventing screw 5b can prevent the leg rest support plate 5 from flying out, so as to improve the safety performance of the leg rest.
As shown in fig. 3 to 6, the front end of the leg support supporting plate 5 is assembled with a cover plate 9, two ends of the cover plate 9 are provided with clamping grooves 9a with arc structures so as to facilitate the installation of a surface sleeve of a seat cushion, further, in order to facilitate the installation of the cover plate 9 on the leg support supporting plate 5, the front end of the leg support supporting plate 5 is distributed with positioning clamping holes 5d, the left end and the right end are provided with outwards extending clamping parts 5c, the inner side of the cover plate 9 is provided with positioning clamping blocks 9b matched with the positioning clamping holes 5d, two ends are provided with installation strips 9c extending towards the direction of the clamping parts 5c, the installation strips 9c are provided with inserting blocks 9d matched with the clamping parts 5c, and when the product is assembled, the inserting blocks 9d are inserted into the clamping parts 5c with hole structures, and then the positioning clamping blocks 9b are buckled into the positioning clamping holes 5d, so that the buckling can be completed. The cover plate 9 is further provided with cover plate screws 9e, and the cover plate 9 and the leg rest support plate 5 can be thoroughly and fixedly connected through the cover plate screws 9e so as to ensure the reliability of use.
As shown in fig. 5, 7 and 10, after the thigh leg rest is assembled, the leg rest support plate 5, the push block 4 and the connection block 3 are integrally connected by the fastening screw 10, specifically: the protruding portion 3b is provided with a threaded hole 3c, the leg support supporting plate 5 and the pushing block 4 are respectively provided with an upper screw through hole 5e and a lower screw through hole 4a, when the product is assembled, the protruding portion 3b of the connecting block 3 sequentially penetrates through the seat basin strip-shaped groove 1b and the slide seat strip-shaped groove 2a from bottom to top, the fastening screw 10 sequentially penetrates through the upper screw through hole 5e and the lower screw through hole 4a from top to bottom and is screwed into the threaded hole 3c of the protruding portion 3b, and the leg support supporting plate 5, the pushing block 4 and the connecting block 3 are fixedly connected.
As shown in fig. 8, a positioning bump 3d is provided on the protruding portion 3b, a positioning hole 5f is provided on the leg support supporting plate 5, a positioning post 4b corresponding to the positioning hole 5f is provided on the upper surface of the push block 4, and a positioning groove 4c corresponding to the positioning bump 3d is provided on the lower surface. When the product is assembled, the protruding part 3b of the connecting block 3 passes through the sliding seat bar-shaped groove 2a, then the pushing block 4 slides into the sliding seat, when the positioning groove 4c of the pushing block 4 is abutted on the positioning protruding block 3d of the protruding part 3b, the lower screw through hole 4a is opposite to the threaded hole 3c, then the positioning hole 5f on the leg support supporting plate 5 is positioned on the positioning column 4b of the pushing block 4, and at the moment, the upper screw through hole 5e is opposite to the lower screw through hole 4a, so by the structural design, the upper screw through hole 5e, the lower screw through hole 4a and the threaded hole 3c are opposite quickly, so that the positioning precision among all components is ensured, the tightening screw 10 is convenient to screw, and the assembled product has high strength and good reliability.
The slide seat 2 is provided with the chute 2b which is adaptive to the width of the push block 4, the middle position of the chute 2b is provided with the guide convex strip 2c which extends upwards, the lower surface of the push block 4 is provided with the guide chute 4d which is adaptive to the guide convex strip 2c, and the design can increase the smoothness of the sliding of the push block 4 on the slide seat 2.
As shown in fig. 1, in order to make the leg rest support plate 5 more firmly mounted on the upper side of the push block 4, the leg rest support plate 5 is further provided with a screw 12, and the screw 12 is screwed to the push block 4 through the leg rest support plate 5.
As shown in fig. 4, in order to meet the molding requirement of the basin 1, the front end of the basin 1 is provided with a punch-formed flange 1c, in the conventional mounting structure, the driving motor 6 is directly fixed on the flange 1c, and the flange 1c is arranged only to meet the external structure of the basin 1, so that the precision reference is poor, and therefore, the mounting precision of the driving motor 6 cannot be ensured when the driving motor 6 is mounted on the flange 1c, thereby affecting the coaxiality between the screw rod 8 and the threaded inner hole 3e and further affecting the smoothness of the sliding of the leg support. To overcome this problem, the driving motor 6 in the present embodiment is mounted on the underside of the tub 1 through a motor bracket 7.
Further, as shown in fig. 11 and 12, the motor bracket 7 is composed of a tub fixing portion 7a and a motor mounting portion 7b integrally formed, wherein the tub fixing portion 7a is fixedly connected with the lower surface of the tub 1, the motor mounting portion 7b extends downward along the front end of the tub fixing portion 7a, a speed reducing mechanism 6a is mounted at the output end position of the driving motor 6, and an outer casing 6b of the speed reducing mechanism 6a is fixedly mounted on the motor mounting portion 7b by a screw 11. Because the lower surface of the seat pan 1 is a flat surface, the machining precision of the seat pan is easier to ensure than that of the flange 1c, and therefore, the assembly precision of the driving motor 6 at the lower side of the front end of the seat pan 1 can be ensured through the fixed connection of the seat pan fixing part 7a and the lower surface of the seat pan 1.
For easy processing and assembly, the bowl fixing part 7a and the motor mounting part 7b are plate-shaped structures and are perpendicular to each other.
Finally, it should be noted that the above description is only a preferred embodiment of the present invention, and that many similar changes can be made by those skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.