CN110587808A - Production process of heat-preservation and decoration integrated board - Google Patents
Production process of heat-preservation and decoration integrated board Download PDFInfo
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- CN110587808A CN110587808A CN201910856841.5A CN201910856841A CN110587808A CN 110587808 A CN110587808 A CN 110587808A CN 201910856841 A CN201910856841 A CN 201910856841A CN 110587808 A CN110587808 A CN 110587808A
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- heat
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- mortise
- tenon
- decorative layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0015—Machines or methods for applying the material to surfaces to form a permanent layer thereon on multilayered articles
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a production process of a heat-insulation and decoration integrated plate, and belongs to the technical field of building wallboards. The production process of the heat-preservation and decoration integrated board provided by the invention comprises the following steps: processing a mortise or a tenon on the composite surface of the heat-insulating layer, stirring the raw materials for manufacturing the decorative layer into a fluid state, and pouring the fluid state into a mold to form the decorative layer; covering the heat-insulating layer on the decorative layer which is not solidified, or placing the heat-insulating layer at the bottom of a decorative layer mould in advance, and then pouring the raw materials for manufacturing the decorative layer into the mould; the decorative layer material pressed into the mortise or tenon of the heat-insulating layer can also form the mortise or tenon; and opening the die after the decorative layer material is solidified to obtain the heat-preservation and decoration integrated plate with the heat-preservation layer firmly meshed and adhered with the decoration layer through the tenon-and-mortise structure, and the heat-preservation and decoration integrated plate is environment-friendly, simple and long in service life.
Description
Technical Field
The invention belongs to the technical field of building wallboards, and particularly relates to a production process of a heat-insulation and decoration integrated board.
Background
The heat-insulating and decorating integrated plate is also called as an energy-saving heat-insulating and decorating integrated plate, is used for being attached to the outer wall surface of a building, has heat-insulating and decorating functions, has a plurality of construction schemes, is not only suitable for the heat insulation and decoration of the outer wall of a new building, but also suitable for the energy-saving and decoration transformation of an old building; the heat insulation board is suitable for various public buildings and external wall external heat insulation of residential buildings; the building is suitable for buildings in cold areas in the north and buildings in hot areas in the south; the heat-insulating and decorating integrated board becomes a preferred heat-insulating and decorating material in the technical field of building heat insulation and decoration due to the excellent performance of the heat-insulating and decorating integrated board.
General heat preservation decorative board on the market, like calcium silicate board heated board, stone material heated board, ceramic heated board etc. adopt between decoration panel (decorative layer) and heated board (heat preservation) to form through gluing agent complex more, have a lot of technical problem that remain to solve when being used for building external wall heated board: a plurality of adhesives are needed to be used for bonding the decoration panel and the heat insulation board, the environment pollution is caused by the excessive use of the adhesives, the product cost is increased, and the decoration panel and the heat insulation board are easy to fall off due to the failure of the adhesives or external force factors; the heat-insulating and decorating integrated plate produced by using the composite mode has the following problems: the connection mode between decoration panel and the heated board is too simple, causes the decoration panel easily and compound not comprehensive between the heated board, causes phenomenons such as panel cavity, fracture, and the security reduces.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide a novel and environment-friendly production process of a heat-insulation and decoration integrated plate, which can ensure that a decoration panel and a heat-insulation plate are more firmly combined together to form a whole, and is safer and more durable.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a production process of a heat-insulation and decoration integrated plate comprises the following specific steps: 1) stirring the raw materials for manufacturing the decorative layer into a fluid state, and pouring the fluid state into a mold to form the decorative layer; 2) processing a mortise or a tenon on the surface of the heat insulation layer, covering the heat insulation layer on the unset decorative layer, applying certain pressure to press, pressing the decorative layer material in the mortise or between the tenons to form the mortise or the tenon, and adhering the surface of the decorative layer to the heat insulation layer in the solidification process; 3) and opening the mold after the decoration layer material is solidified to obtain the heat-preservation and decoration integrated plate with the heat-preservation layer and the decoration layer firmly meshed and adhered through the tenon-and-mortise structure.
A production process of a heat-insulation and decoration integrated plate comprises the following specific steps: 1) processing a mortise or a tenon on the board surface of the heat insulation layer, and placing the mortise or the tenon at the bottom of the mold; 2) stirring the raw materials for manufacturing the decorative layer into a fluid state, and pouring the fluid state into a mold and on the heat-insulating layer to form the decorative layer; the decorative layer material injected into the mortise or between the tenons forms the mortise or the tenon, and the surface of the decorative layer is adhered to the heat insulation layer in the solidification process; 3) and opening the mold after the decoration layer material is solidified to obtain the heat-preservation and decoration integrated plate with the heat-preservation layer and the decoration layer firmly meshed and adhered through the tenon-and-mortise structure.
Preferably, the number of the mortises or tenons is more than one.
Preferably, the tenon-and-mortise structure is a dovetail tenon-and-mortise structure.
Preferably, the heat-insulating layer is an EPS plate, a graphite modified EPS plate, an XPS plate, a rock wool plate or a PU plate.
Preferably, the raw materials for manufacturing the decorative layer comprise inorganic cementing materials, natural colored sand, toner, short fibers, rubber powder, boric acid and water.
Preferably, the inorganic cementing material is at least one of cement, lime and gypsum.
Preferably, the short fiber is at least one of cotton fiber, wood fiber, silicate cellulose, animal hair and synthetic short fiber.
Preferably, the production process of the heat-preservation and decoration integrated plate can be independently designed according to the size requirement of a customer.
Has the advantages that: compared with the prior art, the invention has the advantages that:
(1) according to the production process of the heat-insulation and decoration integrated plate, the decoration layer and the heat-insulation layer are meshed and adhered through the tenon-and-mortise structure to form a whole, the prepared plate is firmer and more durable, is not easy to fall off and break, is long in service life, does not need an additional adhesive in the production process, and is simple in production method, environment-friendly and low in cost;
(2) the performance of the product manufactured by the production process of the heat-insulation and decoration integrated plate can meet the national standard and the local standard DGJ32Tj86-2009 of the external heat-insulation system of the heat-insulation decoration plate in Jiangsu province, and the product has good weather resistance and ultra-long service life.
Drawings
FIG. 1 is a schematic view of a thermal insulation and decoration integrated board structure; 1 is a decorative layer and 2 is an insulating layer.
Detailed Description
The invention is further described with reference to specific examples.
Example 1:
a production process of a heat-insulation and decoration integrated plate comprises the following specific steps: 1) processing a dovetail mortise or a dovetail tenon on the board surface of the heat insulation layer, and placing the dovetail mortise or the dovetail tenon at the bottom of the mold; 2) stirring the raw materials for manufacturing the decorative layer into a fluid state, and pouring the fluid state into a mold and on the heat-insulating layer to form the decorative layer; the decorative layer material injected into the dovetail mortise or between the dovetail tenons forms the dovetail mortise or the dovetail mortise, and the surface of the decorative layer is adhered to the heat-insulating layer in the solidification process; 3) and opening the mold after the decoration layer material is solidified to obtain the heat-preservation and decoration integrated plate with the heat-preservation layer and the decoration layer firmly meshed and adhered through the dovetail mortise-tenon structure. The used heat insulation layer is an EPS plate, a graphite modified EPS plate, an XPS plate, a rock wool plate or a PU plate; the raw materials used for manufacturing the decorative layer comprise inorganic gelled materials, natural colored sand, toner, short fibers, rubber powder, boric acid, water and the like; the inorganic cementing material is at least one of cement, lime and gypsum; the short fiber is at least one of cotton fiber, wood fiber, silicate cellulose, animal hair, and synthetic short fiber. The production process of the heat-preservation and decoration integrated plate can be independently designed according to the size requirements of customers.
The heat preservation decoration intergral template that this embodiment production obtained, the structure is shown in figure 1, including heat preservation and decorative layer, its connected mode is shown in the figure, through the meshing of forked tail mortise-tenon structure and adhesion for heat preservation and decorative layer firmly form a whole.
Example 2:
a production process of a heat-insulation and decoration integrated plate comprises the following specific steps: 1) stirring the raw materials for manufacturing the decorative layer into a fluid state, and pouring the fluid state into a mold to form the decorative layer; 2) processing dovetail mortises or dovetails on the surface of the heat insulation layer, covering the dovetail mortises or the dovetails on the unset decorative layer, applying certain pressure to perform pressing, pressing the dovetail mortises or the dovetails into the decorative layer material among the dovetail mortises or the dovetails to form the dovetail mortises or the dovetail mortises, and adhering the surface of the decorative layer to the heat insulation layer in the solidification process; 3) and opening the mold after the decoration layer material is solidified to obtain the heat-preservation and decoration integrated plate with the heat-preservation layer and the decoration layer firmly meshed and adhered through the dovetail mortise-tenon structure. The used heat insulation layer is an EPS plate, a graphite modified EPS plate, an XPS plate, a rock wool plate or a PU plate; the raw materials used for manufacturing the decorative layer comprise inorganic gelled materials, natural colored sand, toner, short fibers, rubber powder, boric acid, water and the like; the inorganic cementing material is at least one of cement, lime and gypsum; the short fiber is at least one of cotton fiber, wood fiber, silicate cellulose, animal hair, and synthetic short fiber. The production process of the heat-preservation and decoration integrated plate can be independently designed according to the size requirements of customers.
The heat preservation decoration intergral template that this embodiment production obtained, the structure is shown in figure 1, including heat preservation and decorative layer, its connected mode is shown in the figure, through the meshing of forked tail mortise-tenon structure and adhesion for heat preservation and decorative layer firmly form a whole.
Example 3:
according to a detection method in the technical specification DGJ32Tj86-2009 of the external thermal insulation system of the thermal insulation decorative board of the local standard of Jiangsu province, the type I and type II products (the type I and the type II products are two products distinguished according to the area degree of the products) prepared by the production process of the thermal insulation decorative integrated board provided by the invention are tested, the contents listed in the table 1 are met, and the performance of the prepared board can meet the national standard and the technical specification DGJ32Tj86-2009 of the external thermal insulation system of the thermal insulation decorative board of the local standard of Jiangsu province, so that the board has good weather resistance and overlong service life.
TABLE 1 Heat-insulating and decorative integrated board performance
Claims (9)
1. The production process of the heat-insulation and decoration integrated plate is characterized by comprising the following specific steps: 1) stirring the raw materials for manufacturing the decorative layer into a fluid state, and pouring the fluid state into a mold to form the decorative layer; 2) processing a mortise or a tenon on the surface of the heat insulation layer, covering the heat insulation layer on the unset decorative layer, applying certain pressure to press, pressing the decorative layer material in the mortise or between the tenons to form the mortise or the tenon, and adhering the surface of the decorative layer to the heat insulation layer in the solidification process; 3) and opening the mold after the decoration layer material is solidified to obtain the heat-preservation and decoration integrated plate with the heat-preservation layer and the decoration layer firmly meshed and adhered through the tenon-and-mortise structure.
2. The production process of the heat-insulation and decoration integrated plate is characterized by comprising the following specific steps: 1) processing a mortise or a tenon on the board surface of the heat insulation layer, and placing the mortise or the tenon at the bottom of the mold; 2) stirring the raw materials for manufacturing the decorative layer into a fluid state, and pouring the fluid state into a mold and on the heat-insulating layer to form the decorative layer; the decorative layer material injected into the mortise or between the tenons forms the mortise or the tenon, and the surface of the decorative layer is adhered to the heat insulation layer in the solidification process; 3) and opening the mold after the decoration layer material is solidified to obtain the heat-preservation and decoration integrated plate with the heat-preservation layer and the decoration layer firmly meshed and adhered through the tenon-and-mortise structure.
3. The process according to claim 1 or 2, wherein the number of said mortise or tenon is more than one.
4. The production process according to claim 1 or 2, wherein the mortise and tenon structure is a dovetail mortise and tenon structure.
5. The production process according to claim 1 or 2, wherein the heat-insulating layer is an EPS board, a graphite-modified EPS board, an XPS board, a rock wool board or a PU board.
6. The production process according to claim 1 or 2, wherein the raw materials for making the decorative layer comprise inorganic gelled material, natural colored sand, toner, short fiber, rubber powder, boric acid and water.
7. The production process according to claim 6, wherein the inorganic cementing material is at least one of cement, lime and gypsum.
8. The process according to claim 6, wherein the short fibers are at least one of cotton fibers, wood fibers, silicate cellulose, animal hair, and synthetic short fibers.
9. The production process of any one of claims 1 to 7, wherein the production process of the heat-insulating and decorating integrated plate can be designed independently according to the size requirements of customers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910856841.5A CN110587808A (en) | 2019-09-10 | 2019-09-10 | Production process of heat-preservation and decoration integrated board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910856841.5A CN110587808A (en) | 2019-09-10 | 2019-09-10 | Production process of heat-preservation and decoration integrated board |
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| Publication Number | Publication Date |
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| CN110587808A true CN110587808A (en) | 2019-12-20 |
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| CN201910856841.5A Pending CN110587808A (en) | 2019-09-10 | 2019-09-10 | Production process of heat-preservation and decoration integrated board |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113635434A (en) * | 2021-07-21 | 2021-11-12 | 扬州博业达新型建材科技有限公司 | Production process of heat-preservation and decoration integrated board |
Citations (6)
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| CN2404948Y (en) * | 1999-11-11 | 2000-11-08 | 上海雄美建筑工艺制品有限公司 | Thermal insulation and water-proof composite slab |
| CN2848998Y (en) * | 2005-12-26 | 2006-12-20 | 刘富国 | Roof brick used for roof heat insulation |
| CN201330484Y (en) * | 2008-12-26 | 2009-10-21 | 亚士保温科技(上海)有限公司 | Composite plate containing polyurethane foaming layer |
| CN201952970U (en) * | 2010-12-20 | 2011-08-31 | 中国京冶工程技术有限公司 | Precast prestressed concrete wallboard |
| CN206319427U (en) * | 2016-12-23 | 2017-07-11 | 大元建业集团股份有限公司 | Prefabricated reinforced concrete composite thermal-insulation external wall panel |
| CN110158895A (en) * | 2019-02-02 | 2019-08-23 | 上海古猿人石材有限公司 | A kind of ecology stone heat insulation decoration integrated plate and preparation method thereof |
-
2019
- 2019-09-10 CN CN201910856841.5A patent/CN110587808A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2404948Y (en) * | 1999-11-11 | 2000-11-08 | 上海雄美建筑工艺制品有限公司 | Thermal insulation and water-proof composite slab |
| CN2848998Y (en) * | 2005-12-26 | 2006-12-20 | 刘富国 | Roof brick used for roof heat insulation |
| CN201330484Y (en) * | 2008-12-26 | 2009-10-21 | 亚士保温科技(上海)有限公司 | Composite plate containing polyurethane foaming layer |
| CN201952970U (en) * | 2010-12-20 | 2011-08-31 | 中国京冶工程技术有限公司 | Precast prestressed concrete wallboard |
| CN206319427U (en) * | 2016-12-23 | 2017-07-11 | 大元建业集团股份有限公司 | Prefabricated reinforced concrete composite thermal-insulation external wall panel |
| CN110158895A (en) * | 2019-02-02 | 2019-08-23 | 上海古猿人石材有限公司 | A kind of ecology stone heat insulation decoration integrated plate and preparation method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113635434A (en) * | 2021-07-21 | 2021-11-12 | 扬州博业达新型建材科技有限公司 | Production process of heat-preservation and decoration integrated board |
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Application publication date: 20191220 |