CN110587232A - Automatic production line process for lamp groove guide rail - Google Patents
Automatic production line process for lamp groove guide rail Download PDFInfo
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- CN110587232A CN110587232A CN201910844850.2A CN201910844850A CN110587232A CN 110587232 A CN110587232 A CN 110587232A CN 201910844850 A CN201910844850 A CN 201910844850A CN 110587232 A CN110587232 A CN 110587232A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
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Abstract
The invention provides an automatic production line process for a lamp groove guide rail, which comprises the following steps: 1) utilize the mould to produce the light trough guide rail, 2), send into the light trough guide rail that step 1) prepared and scrape limit machine deburring, 3) send into the copper bar behind step 2) deburring and impress the machine and press in the copper bar, specific step is: 4) and (3) after the step (3) is finished, sending the conductive copper sheets into a track riveting machine to rivet the conductive copper sheets tightly, and compared with the traditional technology, the production process has high efficiency and high yield of production.
Description
Technical Field
The invention relates to the technical field of guide rail lamp manufacturing, in particular to a lamp groove guide rail automatic production line process.
Background
The guide rail lamps are arranged on the matched rails, voltage input (220V alternating current input in China or low-voltage input in a customized mode) is arranged inside the rails, conductive metal strips (high-quality copper and low-quality iron) are arranged on two sides inside the rails, a rotatable conductive copper sheet is arranged at a joint of each guide rail lamp, and when the guide rail lamps are installed, the conductive copper sheets on the guide rail lamps are in contact with the conductive metal strips inside the rails, so that the guide rail lamps can be electrified, and the guide rail lamps can be lightened.
The existing lamp groove guide rail is generally manufactured by adopting a mold, manual deburring and manual implantation of a conductive copper sheet are performed after the manufacturing, the efficiency is low, and the finished product rate is poor.
Disclosure of Invention
In view of the above, the present invention is directed to an automatic production line process for a light trough guide rail.
The technical scheme adopted by the invention is as follows:
an automatic production line process for a lamp groove guide rail comprises the following steps:
1) the lamp groove guide rail is produced by utilizing the die,
the lamp groove guide rail comprises a bottom groove used for fixing the conductive copper sheet,
the clamping edges arranged at the two sides of the bottom groove are used for positioning the conductive copper sheet,
a side groove body used for installing the slide block,
the opening corresponds to the bottom groove and is used for mounting and fixing the conductive copper sheet and limiting the sliding groove;
2) sending the lamp groove guide rail prepared in the step 1) into an edge scraping machine to remove burrs, and specifically comprising the following steps:
starting a driving motor, driving a speed reducer to rotate by the driving motor, driving a driving wheel to rotate by a shaft of the speed reducer, driving a driven wheel to rotate by the driving wheel through a belt, driving a driving shaft by the driven wheel, driving a bevel gear to rotate by a driving bevel gear on the driving shaft, driving an upper gear to rotate by a lower gear, positioning a workpiece by a guide shaft through an outer side wheel arranged on the right side, and then sending the workpiece into a treatment tank, rotating an upper guide wheel and a lower guide wheel under the action of the lower gear and the upper gear to serve as power for advancing the workpiece, and removing burrs on the workpiece under the combined action of grinding wheels at;
3) after the burrs are removed in the step 2), the copper bar is sent into a copper bar pressing-in machine to be pressed into the copper bar, and the method comprises the following specific steps:
the servo motor is started, the servo motor drives the coupler to rotate, so that the driving shaft is driven to rotate, the driving shaft drives the second bevel gear arranged on the driving shaft to rotate, the second bevel gear is meshed with the first bevel gear, when the second bevel gear rotates, the first bevel gear is driven to rotate, the first bevel gear is fixed on the lower press-in shaft, the lower press-in shaft rotates, so that the adjusting wheel rotates, a groove is formed in the middle of the adjusting wheel, and when the guide rail light groove is positioned in the groove, the guide rail light groove moves forwards along with the rotation of the adjusting wheel; when the copper sheet is implanted, the guide rail lamp groove and the copper sheet extend into the positioning seat through the guide plate, the positioning groove arranged in the positioning seat extends into the guide groove arranged on the guide seat, and the positioning groove is sent into the press-in wheel and the adjusting wheel in the press-in groove and pressed in by the press groove arranged at the upper part of the press-in wheel;
4) after the step 3 is finished, sending the conductive copper sheet into a track riveting machine to rivet the conductive copper sheet tightly, and the specific steps are as follows:
send into leading-in constant head tank with the guide rail light trough, send into the riveting inslot by leading-in constant head tank, send into when compressing tightly the trench position when the guide rail light trough, start the riveting cylinder, the riveting cylinder promotes cylinder ejector pad downstream for the linking arm promotes to compress tightly the arm and stretches into to the riveting groove by compressing tightly the trench, when compressing tightly the arm card when compressing tightly the border in trench, the bottom that compresses tightly the arm just is located the copper sheet top that the guide rail light trough was planted, when continuing to send into, compresses tightly the arm and compresses tightly the copper sheet.
The lamp groove guide rail comprises a lamp groove body, the bottom of the lamp groove body is provided with a bottom groove, the bottom groove is used for fixing the conductive copper sheet,
the clamping edges are arranged on two sides of the bottom groove and used for positioning the conductive copper sheet, wherein the thickness of the copper sheet is not higher than the height of the clamping edges,
a side groove body used for installing the sliding block, the side groove body is arranged at two sides of the lamp groove body and is positioned above the clamping edge, and the bottom of the side groove body and the clamping edge are provided with a certain allowance section,
and the opening corresponds to the bottom groove and is used for mounting and fixing the conductive copper sheet and limiting the conductive copper sheet as a sliding groove.
The edge scraping machine comprises
A first frame, a first table-board arranged at the upper end of the first frame,
a first adjusting plate arranged at the upper end of the first table-board,
the first adjusting plate is provided with a first adjusting block and a second adjusting block which are arranged in parallel,
the gap between the first adjusting block and the second adjusting block forms a processing groove,
at least two sides of the processing groove are provided with a group of outer side wheels and a plurality of groups of inner side wheels,
the outer side wheels are arranged at the left end and the right end of the first adjusting block and the second adjusting block,
the inner side wheel is arranged inside the first adjusting block and the second adjusting block,
a plurality of upper guide wheels are arranged at the upper part of the treatment tank,
a lower guide wheel is correspondingly arranged at the lower end of each upper guide wheel,
the upper guide wheel is fixed through an upper guide shaft which is fixed between the first adjusting block and the second adjusting block and is positioned at the upper ends of the first adjusting block and the second adjusting block,
the lower guide wheel is fixed through a lower guide shaft, the lower guide wheel is fixed between the first adjusting block and the second adjusting block and is positioned at the lower ends of the first adjusting block and the second adjusting block,
one side of the upper guide shaft is provided with an upper gear,
the upper gear is meshed with a lower gear arranged on the lower guide shaft,
a helical gear is arranged on the lower gear,
a driving shaft arranged in parallel with the treatment tank is arranged along the outer side of the horizontal direction of the treatment tank,
the driving shaft is fixed on a plurality of rotating shaft fixing seats,
the rotating shaft fixing seat is arranged on the first adjusting plate along the axis of the driving shaft,
a plurality of driving bevel gears which are arranged corresponding to the helical gears are arranged on the driving shaft, each driving bevel gear is meshed with the helical gear,
the right end of the driving shaft is provided with a bearing seat which is fixed on the table-board,
a driven wheel is arranged at one end of the driving shaft close to the bearing seat,
a driving wheel is arranged under the driven wheel and penetrates through the notch on the table-board,
the driving wheel and the driven wheel are driven by a belt,
the driving wheel is fixed with the shaft of the speed reducer, the speed reducer is fixed on a speed reducer fixing plate, the speed reducer is connected with the driving motor, and the speed reducer fixing plate is fixed at the bottom of the table top;
the left end and the right end of the treatment tank are respectively provided with a leading-in wheel and a leading-out wheel, the leading-in wheel is fixed on the leading-in seat, and the leading-out wheel is fixed on the leading-out seat;
the outer side wheel, the inner side wheel, the upper guide wheel and the lower guide wheel are all grinding wheels;
and a rotating bearing is arranged in the rotating shaft fixing seat, and the driving shaft is fixed on the rotating bearing.
The outer side wheel and the inner side wheel are respectively fixed on a side wheel shaft, and the side wheel shaft is fixed on the first adjusting block or the second adjusting block.
The copper bar press-in machine comprises
A second frame, a second table top arranged at the upper end of the second frame,
a second adjusting plate arranged in the middle of the upper end of the second table top,
two adjusting blocks which are arranged in parallel are arranged on the second adjusting plate,
a gap between the two adjusting blocks forms a press-in groove,
an upper press-in shaft and a lower press-in shaft are arranged on the two adjusting blocks,
the upper press-in shaft and the lower press-in shaft are arranged up and down correspondingly,
a pressing wheel is arranged on the upper pressing shaft, a pressing groove is arranged on the pressing wheel,
an adjusting wheel is arranged on the lower press-in shaft,
each corresponding pressing wheel and each corresponding adjusting wheel are arranged in the pressing groove,
the front end of the lower press-in shaft is provided with a first bevel gear,
the first bevel gear is correspondingly meshed with the second bevel gear,
the second bevel gear is fixed on the driving shaft,
the driving shaft is fixed on two bearing seats, a fixed seat is arranged between the two bearing seats,
the driving shaft passes through the fixed seat and is fixed on the two bearing seats,
the right side of the driving shaft is connected with a servo motor through a coupler,
a fixed vertical plate and a movable vertical plate are arranged on the right side of the press groove,
a positioning seat is arranged on the movable vertical plate,
a guide seat is arranged on the fixed vertical plate,
the left side of the press-in groove is provided with a guide wheel mounting plate,
and a plurality of groups of guide rollers are arranged on the guide wheel mounting plate.
The movable vertical plate comprises a movable air cylinder mounting plate, a push air cylinder is arranged on the movable air cylinder mounting plate, one end of the push air cylinder is fixed on the fixed vertical plate, the bottom of the push air cylinder is fixed on a sliding block, the sliding block is fixed on a guide rail, the guide rail is arranged in parallel, the guide rail is fixed on a second table board, and the movable air cylinder mounting plate is fixed on the sliding block.
And a guide plate is also arranged on the right side of the movable vertical plate.
The riveting machine comprises a third frame, a third table-board arranged on the third frame,
at least one third regulating plate is arranged on the third table-board,
the third adjusting plate is provided with a riveting groove component,
a vertical plate is arranged at the side end of the third adjusting plate,
a cylinder fixing plate is arranged on the vertical plate,
a riveting air cylinder is arranged on the air cylinder fixing plate,
the lower end of the riveting cylinder is provided with a riveting component,
the riveting component is located above the riveting groove component.
The riveting groove component comprises a guide wheel mounting plate arranged on the adjusting plate, the middle of the guide wheel mounting plate is provided with a riveting groove, a plurality of groups of parallel guide wheels are arranged in the guide wheel mounting plate along the riveting groove,
at least one group of vertical guide wheels are respectively arranged at the left end and the right end of the riveting groove,
the right side of the riveting groove is provided with a leading-in component, and the left side of the riveting groove is provided with a leading-out component;
leading-in subassembly includes a leading-in support frame, and this leading-in support frame is fixed on the right side of frame, is provided with a leading-in constant head tank on leading-in support frame at least, is provided with leading-in directive wheel in the.
The guiding component comprises a guiding support frame, the guiding support frame is fixed on the left side of the rack, at least one guiding positioning groove is formed in the guiding support frame, and a guiding wheel is arranged in the guiding positioning groove.
Has the advantages that:
the invention arranges a plurality of outer side wheels and inner side wheels at the front end and the rear end of the processing groove, and arranges a plurality of upper guide wheels and lower guide wheels at the upper end and the lower end, wherein the outer side wheels, the inner side wheels, the upper guide wheels and the lower guide wheels are all grinding wheels, thus, when deburring is carried out, a workpiece is positioned and sent into the processing groove by the leading-in wheel, the driving shaft is driven by the driving motor to rotate so as to drive the upper guide wheels and the lower guide wheels to rotate, and the workpiece is driven to move forwards in the processing groove, at the moment, the grinding wheels at different positions act together to remove burrs on the workpiece.
When the copper sheet is implanted, the guide rail lamp groove and the copper sheet extend into the positioning seat through the guide plate, the positioning groove arranged in the positioning seat extends into the guide groove arranged on the guide seat, the copper sheet is conveyed into the press-in wheel and the adjusting wheel in the press-in groove through the guide groove and is pressed in through the press groove arranged at the upper part of the press-in wheel, the copper sheet can be flatly pressed into the guide rail lamp groove by using the press-in machine, the bending and folding phenomena cannot occur, and the machining efficiency is improved compared with the traditional manual implantation.
According to the invention, after a copper sheet is implanted, a guide rail lamp groove is sent into a leading-in positioning groove and sent into a riveting groove from the leading-in positioning groove.
Drawings
FIG. 1 is a front view of an edge scraping machine according to the present invention;
FIG. 2 is a partial perspective view of the edge scraping machine of the present invention;
FIG. 3 is a partial top view of the edge scraping machine of the present invention;
FIG. 4 is a front view of the copper sheet press-in machine of the present invention;
FIG. 5 is a partial perspective view of a copper sheet press-in machine according to the present invention;
FIG. 6 is a partial front view of a copper sheet press-in machine of the present invention;
FIG. 7 is a schematic structural view of the clincher of the present invention;
FIG. 8 is a schematic view of a part of the structure of the clincher of the present invention;
fig. 9 is a schematic structural view of the light trough guide rail of the present invention.
The specific implementation mode is as follows:
the present invention will be described in detail below with reference to examples and the accompanying drawings.
The invention provides an automatic production line process for a lamp trough guide rail, which comprises the following steps:
1) the light trough guide is produced using a mold, see figure 9,
the lamp groove guide rail comprises a bottom groove used for fixing the conductive copper sheet,
the clamping edges arranged at the two sides of the bottom groove are used for positioning the conductive copper sheet,
a side groove body used for installing the slide block,
the opening corresponds to the bottom groove and is used for mounting and fixing the conductive copper sheet and limiting the sliding groove;
2) sending the lamp groove guide rail prepared in the step 1) into an edge scraping machine to remove burrs, and specifically comprising the following steps:
starting a driving motor, driving a speed reducer to rotate by the driving motor, driving a driving wheel to rotate by a shaft of the speed reducer, driving a driven wheel to rotate by the driving wheel through a belt, driving a driving shaft by the driven wheel, driving a bevel gear to rotate by a driving bevel gear on the driving shaft, driving an upper gear to rotate by a lower gear, positioning a workpiece by a guide shaft through an outer side wheel arranged on the right side, and then sending the workpiece into a treatment tank, rotating an upper guide wheel and a lower guide wheel under the action of the lower gear and the upper gear to serve as power for advancing the workpiece, and removing burrs on the workpiece under the combined action of grinding wheels at;
3) after the burrs are removed in the step 2), the copper bar is sent into a copper bar pressing-in machine to be pressed into the copper bar, and the method comprises the following specific steps:
the servo motor is started, the servo motor drives the coupler to rotate, so that the driving shaft is driven to rotate, the driving shaft drives the second bevel gear arranged on the driving shaft to rotate, the second bevel gear is meshed with the first bevel gear, when the second bevel gear rotates, the first bevel gear is driven to rotate, the first bevel gear is fixed on the lower press-in shaft, the lower press-in shaft rotates, so that the adjusting wheel rotates, a groove is formed in the middle of the adjusting wheel, and when the guide rail light groove is positioned in the groove, the guide rail light groove moves forwards along with the rotation of the adjusting wheel; when the copper sheet is implanted, the guide rail lamp groove and the copper sheet extend into the positioning seat through the guide plate, the positioning groove arranged in the positioning seat extends into the guide groove arranged on the guide seat, and the positioning groove is sent into the press-in wheel and the adjusting wheel in the press-in groove and pressed in by the press groove arranged at the upper part of the press-in wheel;
4) after the step 3 is finished, sending the conductive copper sheet into a track riveting machine to rivet the conductive copper sheet tightly, and the specific steps are as follows:
send into leading-in constant head tank with the guide rail light trough, send into the riveting inslot by leading-in constant head tank, send into when compressing tightly the trench position when the guide rail light trough, start the riveting cylinder, the riveting cylinder promotes cylinder ejector pad downstream for the linking arm promotes to compress tightly the arm and stretches into to the riveting groove by compressing tightly the trench, when compressing tightly the arm card when compressing tightly the border in trench, the bottom that compresses tightly the arm just is located the copper sheet top that the guide rail light trough was planted, when continuing to send into, compresses tightly the arm and compresses tightly the copper sheet.
Referring to fig. 9, the light trough guide rail includes a light trough body 403, a bottom trough 400 is provided at the bottom of the light trough body, the bottom trough is used for fixing a conductive copper sheet,
the clamping edges are arranged at the two sides of the bottom groove, the clamping edges 401 are used for positioning the conductive copper sheet, the thickness of the copper sheet is not higher than the height of the clamping edges,
a side groove body 402 used for installing the slide block, the side groove body is arranged at two sides of the lamp groove body and is positioned above the clamping edge, and the bottom of the side groove body and the clamping edge are provided with a certain allowance section,
and the opening corresponds to the bottom groove and is used for mounting and fixing the conductive copper sheet and limiting the conductive copper sheet as a sliding groove.
Referring to fig. 1 to 3, the edge scraping machine comprises
A first frame 101, a first table 102 disposed at an upper end of the first frame 101,
a first adjusting plate disposed on the upper end of the first table 102,
the first adjusting plate is provided with a first adjusting block 1010 and a second adjusting block 1017 which are arranged in parallel,
the gap between the first and second conditioning blocks 1010 and 1017 constitutes a processing groove,
at least one set of outer wheels 1020 and a plurality of sets of inner wheels 1023 are arranged on both sides of the treatment tank,
the outer side wheels 1020 are arranged at the left end and the right end of the first adjusting block 1010 and the second adjusting block 1017, specifically, a group of outer side wheels 1020 are arranged at the left end and the right end of the first adjusting block 1010 and the second adjusting block 1017, a plurality of inner side wheel fixing grooves are formed in the first adjusting block 1010 and the second adjusting block 1017, the inner side wheels 1023 are arranged in the inner side wheel fixing grooves formed in the first adjusting block and the second adjusting block, the outer side wheels and the inner side wheels are respectively fixed on side wheel shafts, and the side wheel shafts are fixed on the first adjusting block or the second adjusting block.
A plurality of upper guide rollers 1018 are provided in the upper portion of the processing bath,
a lower guide wheel 1021 is correspondingly arranged at the lower end of each upper guide wheel 1018,
the upper guide wheel 1018 is fixed by an upper guide shaft 1019, the upper guide shaft 1019 is fixed between the first adjusting block 1010 and the second adjusting block 1017 and is positioned at the upper ends of the first adjusting block and the second adjusting block,
the lower guide wheel 1021 is fixed through a lower guide shaft, the lower guide wheel is fixed between the first adjusting block 1010 and the second adjusting block 1017 and is positioned at the lower ends of the first adjusting block 1010 and the second adjusting block 1017,
an upper gear 1011 is provided at one side of the upper guide shaft,
the upper gear is engaged with a lower gear 1013 provided on the lower guide shaft,
a helical gear is provided on the lower gear 1013,
a driving shaft 8 arranged in parallel with the treatment tank is arranged along the outer side of the treatment tank in the horizontal direction,
the drive shaft 108 is secured to a plurality of shaft mounts 1012,
the shaft fixing seat 1012 is disposed on the first adjusting plate along the axis of the driving shaft,
a plurality of driving bevel gears 109 corresponding to the bevel gears are provided on the driving shaft 1012, each driving bevel gear 109 is engaged with the bevel gear,
the right end of the driving shaft 108 is provided with a bearing seat, which is fixed on the first table-board 102,
a driven wheel 106 is provided at the end of the drive shaft 108 adjacent the bearing block,
a driving wheel is arranged right below the driven wheel 106 and penetrates through the notch on the table board,
the driving wheel and the driven wheel 106 are driven by a belt,
the driving wheel is fixed with a speed reducer shaft, the speed reducer 104 is fixed on a speed reducer fixing plate 105, the speed reducer 104 is connected with the driving motor 103, and the speed reducer fixing plate 105 is fixed at the bottom of the first table top 102.
The treatment tank is provided with a guide wheel 1015 and a guide wheel 1022 at the left and right ends, respectively, the guide wheel 1015 is fixed on the guide seat 1014, and the guide wheel 1022 is fixed on the guide seat.
The outer wheel 1020, the inner wheel 1023, the upper guide wheel 1018 and the lower guide wheel 1021 are grinding wheels.
And a rotating bearing is arranged in the rotating shaft fixing seat, and the driving shaft is fixed on the rotating bearing.
The working principle is as follows: when the edge scraping machine works, the driving motor 103 is started, the driving motor 103 drives the speed reducer 104 to rotate, the shaft of the speed reducer drives the driving wheel to rotate, the driving wheel drives the driven wheel 106 to rotate through the belt, the driven wheel 106 drives the driving shaft 108, the driving bevel gear 109 on the driving shaft 108 drives the helical gear to rotate, so that the lower gear 1013 drives the upper gear 1011 to rotate, the workpiece 16 is positioned by the guide shaft through the outer wheel 1020 arranged on the right side and then is sent into the processing tank, the upper guide wheel 1018 and the lower guide wheel 1021 rotate under the action of the lower gear 1013 and the upper gear 1011 to serve as the forward power of the workpiece 16, and the grinding wheels at different positions jointly act to remove burrs on the workpiece in the forward process. Is not limited by the material of the guide rail lamp groove.
Referring to fig. 4 to 6, the copper bar press comprises
A second frame, a second table 201 arranged at the upper end of the second frame,
a second adjusting plate 207 disposed at a middle position of an upper end of the second table 201,
two parallel adjusting blocks 2015 are arranged on the second adjusting plate 207,
the gap between the two adjustment blocks 2015 constitutes a press-in groove 2021,
an upper pressing-in shaft 2014 and a lower pressing-in shaft are arranged on the two adjusting blocks 15,
the upper pressing-in shaft 2014 and the lower pressing-in shaft are arranged up and down correspondingly,
a pinch roller 2013 is arranged on the upper pressing shaft 2014, a pressing groove 2012 is arranged on the pinch roller 2013,
an adjusting wheel 2025 is arranged on the lower press-in shaft,
each corresponding pinch roller 2013 and adjusting roller 2025 is disposed in the indentation 2021,
the front end of the lower press-in shaft is provided with a first bevel gear 2022,
the first helical gear 2022 correspondingly engages the second helical gear 205,
said second bevel gear 205 is fixed to the drive shaft 206,
the driving shaft 206 is fixed on the two bearing blocks 204, a fixed seat 208 is arranged between the two bearing blocks 204, a rotating bearing is arranged on the fixed seat,
the drive shaft 206 passes through the rotational bearings on the fixed base 208 and is fixed to the two bearing blocks 204,
the right side of the drive shaft 206 is connected to the servo motor 202 by a coupling 203,
a fixed vertical plate 2018 and a movable vertical plate 2019 are arranged on the right side of the press-in groove 2021,
a positioning seat 2016 is arranged on the movable vertical plate 2018,
a guide seat 2017 is arranged on the fixed vertical plate 2019,
a guide wheel mounting plate 2011 is arranged at the left side of the press-in groove 2021,
a plurality of sets of guide rollers 2010 are arranged on the guide wheel mounting plate 2011,
a guide plate 2020 is further arranged on the right side of the movable vertical plate.
In the above description, the guide plate 2020, the positioning seat 2016, the guide seat 2017, the press-fitting groove 2021, and the feed-out roller 2010 are on the same axis.
The movable vertical plate 2019 comprises a movable air cylinder mounting plate, a pushing air cylinder 2024 is arranged on the movable air cylinder mounting plate, one end of the pushing air cylinder is fixed on the fixed vertical plate, the bottom of the pushing air cylinder is fixed on a sliding block 2025, the sliding block 2025 is fixed on a guide rail 2023, the guide rail 2023 is arranged in parallel, the guide rail is fixed on the table board, and the movable air cylinder mounting plate is fixed on the sliding block.
The working principle is that the servo motor 202 is started, the servo motor 202 drives the coupler 203 to rotate, so as to drive the driving shaft to rotate, the driving shaft drives the second helical gear 205 arranged on the driving shaft to rotate, as the second helical gear 205 is meshed with the first helical gear 2022, when the second helical gear 205 rotates, the first helical gear 2022 is driven to rotate, the first helical gear 22 is fixed on the lower press-in shaft, the lower press-in shaft rotates, so as to enable the adjusting wheel 2025 to rotate, the middle of the adjusting wheel 2025 is provided with a groove, and when the guide rail light groove is positioned in the groove, the guide rail light groove moves forwards along with the rotation of the adjusting wheel 2025.
In the above description, the guide 2020, the positioning seat 2016, the guide seat 2017, the press-fitting groove 2021, and the lead-out roller 2010 are on the same axis. When implanting the copper sheet, stretch into positioning seat 2016 with guide rail lamp groove and copper sheet together through deflector 2020, stretch into the guiding groove that sets up on guide holder 2017 with the constant head tank that sets up in the positioning seat 2016 again, in wheel 2021 and the adjusting wheel 2025 of impressing in the groove are sent into again by guiding groove 2017, and impress by the indent 2012 that wheel upper portion set up, utilize this machine of impressing can be level and smooth impress the copper sheet in the guide rail lamp groove, the phenomenon of buckling and folding can not appear, and for traditional artifical implantation, also provide machining efficiency.
Referring to fig. 7 to 8, the clincher includes
A third housing 301, a third table disposed on the third housing 301,
at least one third adjusting plate 3017 is disposed on the third deck,
a riveting slot assembly is arranged on the third adjusting plate 3017,
a vertical plate 308 is provided at the side end of the third adjusting plate 3017,
a cylinder fixing plate 3012 is arranged on the vertical plate 308,
a riveting cylinder 3014 is arranged on the cylinder fixing plate 3012,
the lower end of the riveting cylinder 3024 is provided with a riveting component,
the riveting component is located above the riveting groove component.
The riveting groove component comprises a guide wheel mounting plate 3018 arranged on a third adjusting plate 3017, the middle of the guide wheel mounting plate 3018 is a riveting groove, a plurality of groups of parallel guide wheels 3021 are arranged in the guide wheel mounting plate along the riveting groove,
at least one group of vertical guide wheels are respectively arranged at the left end and the right end of the riveting groove, each vertical guide wheel comprises a lower guide wheel 3019 and an upper guide wheel 3020,
and a leading-in component is arranged on the right side of the riveting groove, and a leading-out component is arranged on the left side of the riveting groove.
The leading-in component comprises a leading-in support frame 302, the leading-in support frame 302 is fixed on the right side of the machine frame 1, at least one leading-in positioning groove 303 is arranged on the leading-in support frame 302, and a leading-in guide wheel 304 is arranged in the leading-in positioning groove 303.
The guiding-out component comprises a guiding-out support frame which is fixed on the left side of the rack, at least one guiding-out positioning groove 306 is arranged on the guiding-out support frame, and a guiding-out guide wheel 305 is arranged in the guiding-out positioning groove.
The riveting component comprises a cylinder push block 3015 arranged at the bottom of a riveting cylinder 3014, and guide rods 3013 arranged at the left side and the right side of the riveting cylinder 3014, the guide rods 3013 are fixed on a cylinder fixing plate 3012, the lower part of the guide rod 3013 is connected with the cylinder push block 3015,
a group of connecting arms 3010 arranged at both sides of the cylinder push block, the lower part of the connecting arms is hinged with the pressing arm 3011,
the pressing arm is fixed in a pressing groove 307 provided in a support plate 309,
and a riveting groove is arranged right below the pressing groove.
The support plate is fixed on the vertical plate 308.
According to the invention, after a copper sheet is implanted, a guide rail lamp groove is sent into a leading-in positioning groove and sent into a riveting groove from the leading-in positioning groove.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The automatic production line process of the lamp groove guide rail is characterized by comprising the following steps of:
1) the lamp groove guide rail is produced by utilizing the die,
the lamp groove guide rail comprises a bottom groove used for fixing the conductive copper sheet,
the clamping edges arranged at the two sides of the bottom groove are used for positioning the conductive copper sheet,
a side groove body used for installing the slide block,
the opening corresponds to the bottom groove and is used for mounting and fixing the conductive copper sheet and limiting the sliding groove;
2) sending the lamp groove guide rail prepared in the step 1) into an edge scraping machine to remove burrs, and specifically comprising the following steps:
starting a driving motor, driving a speed reducer to rotate by the driving motor, driving a driving wheel to rotate by a shaft of the speed reducer, driving a driven wheel to rotate by the driving wheel through a belt, driving a driving shaft by the driven wheel, driving a bevel gear to rotate by a driving bevel gear on the driving shaft, driving an upper gear to rotate by a lower gear, positioning a workpiece by a guide shaft through an outer side wheel arranged on the right side, and then sending the workpiece into a treatment tank, rotating an upper guide wheel and a lower guide wheel under the action of the lower gear and the upper gear to serve as power for advancing the workpiece, and removing burrs on the workpiece under the combined action of grinding wheels at;
3) after the burrs are removed in the step 2), the copper bar is sent into a copper bar pressing-in machine to be pressed into the copper bar, and the method comprises the following specific steps:
the servo motor is started, the servo motor drives the coupler to rotate, so that the driving shaft is driven to rotate, the driving shaft drives the second bevel gear arranged on the driving shaft to rotate, the second bevel gear is meshed with the first bevel gear, when the second bevel gear rotates, the first bevel gear is driven to rotate, the first bevel gear is fixed on the lower press-in shaft, the lower press-in shaft rotates, so that the adjusting wheel rotates, a groove is formed in the middle of the adjusting wheel, and when the guide rail light groove is positioned in the groove, the guide rail light groove moves forwards along with the rotation of the adjusting wheel; when the copper sheet is implanted, the guide rail lamp groove and the copper sheet extend into the positioning seat through the guide plate, the positioning groove arranged in the positioning seat extends into the guide groove arranged on the guide seat, and the positioning groove is sent into the press-in wheel and the adjusting wheel in the press-in groove and pressed in by the press groove arranged at the upper part of the press-in wheel;
4) after the step 3 is finished, sending the conductive copper sheet into a track riveting machine to rivet the conductive copper sheet tightly, and the specific steps are as follows:
send into leading-in constant head tank with the guide rail light trough, send into the riveting inslot by leading-in constant head tank, send into when compressing tightly the trench position when the guide rail light trough, start the riveting cylinder, the riveting cylinder promotes cylinder ejector pad downstream for the linking arm promotes to compress tightly the arm and stretches into to the riveting groove by compressing tightly the trench, when compressing tightly the arm card when compressing tightly the border in trench, the bottom that compresses tightly the arm just is located the copper sheet top that the guide rail light trough was planted, when continuing to send into, compresses tightly the arm and compresses tightly the copper sheet.
2. The automated production line process of a light trough guide rail according to claim 1,
the lamp groove guide rail comprises a lamp groove body, the bottom of the lamp groove body is provided with a bottom groove, the bottom groove is used for fixing the conductive copper sheet,
the clamping edges are arranged on two sides of the bottom groove and used for positioning the conductive copper sheet, wherein the thickness of the copper sheet is not higher than the height of the clamping edges,
a side groove body used for installing the sliding block, the side groove body is arranged at two sides of the lamp groove body and is positioned above the clamping edge, and the bottom of the side groove body and the clamping edge are provided with a certain allowance section,
and the opening corresponds to the bottom groove and is used for mounting and fixing the conductive copper sheet and limiting the conductive copper sheet as a sliding groove.
3. The troffer guide rail automatic production line process according to claim 1, wherein the edge scraping machine comprises
A first frame, a first table-board arranged at the upper end of the first frame,
a first adjusting plate arranged at the upper end of the first table-board,
the first adjusting plate is provided with a first adjusting block and a second adjusting block which are arranged in parallel,
the gap between the first adjusting block and the second adjusting block forms a processing groove,
at least two sides of the processing groove are provided with a group of outer side wheels and a plurality of groups of inner side wheels,
the outer side wheels are arranged at the left end and the right end of the first adjusting block and the second adjusting block,
the inner side wheel is arranged inside the first adjusting block and the second adjusting block,
a plurality of upper guide wheels are arranged at the upper part of the treatment tank,
a lower guide wheel is correspondingly arranged at the lower end of each upper guide wheel,
the upper guide wheel is fixed through an upper guide shaft which is fixed between the first adjusting block and the second adjusting block and is positioned at the upper ends of the first adjusting block and the second adjusting block,
the lower guide wheel is fixed through a lower guide shaft, the lower guide wheel is fixed between the first adjusting block and the second adjusting block and is positioned at the lower ends of the first adjusting block and the second adjusting block,
one side of the upper guide shaft is provided with an upper gear,
the upper gear is meshed with a lower gear arranged on the lower guide shaft,
a helical gear is arranged on the lower gear,
a driving shaft arranged in parallel with the treatment tank is arranged along the outer side of the horizontal direction of the treatment tank,
the driving shaft is fixed on a plurality of rotating shaft fixing seats,
the rotating shaft fixing seat is arranged on the first adjusting plate along the axis of the driving shaft,
a plurality of driving bevel gears which are arranged corresponding to the helical gears are arranged on the driving shaft, each driving bevel gear is meshed with the helical gear,
the right end of the driving shaft is provided with a bearing seat which is fixed on the table-board,
a driven wheel is arranged at one end of the driving shaft close to the bearing seat,
a driving wheel is arranged under the driven wheel and penetrates through the notch on the table-board,
the driving wheel and the driven wheel are driven by a belt,
the driving wheel is fixed with the shaft of the speed reducer, the speed reducer is fixed on a speed reducer fixing plate, the speed reducer is connected with the driving motor, and the speed reducer fixing plate is fixed at the bottom of the table top;
the left end and the right end of the treatment tank are respectively provided with a leading-in wheel and a leading-out wheel, the leading-in wheel is fixed on the leading-in seat, and the leading-out wheel is fixed on the leading-out seat;
the outer side wheel, the inner side wheel, the upper guide wheel and the lower guide wheel are all grinding wheels;
and a rotating bearing is arranged in the rotating shaft fixing seat, and the driving shaft is fixed on the rotating bearing.
4. The automated production line process for the light trough guide rail according to claim 3, wherein the outer side wheel and the inner side wheel are respectively fixed on a side wheel shaft, and the side wheel shaft is fixed on the first adjusting block or the second adjusting block.
5. The troffer guide rail automatic production line process according to claim 1, wherein the copper bar press comprises
A second frame, a second table top arranged at the upper end of the second frame,
a second adjusting plate arranged in the middle of the upper end of the second table top,
two adjusting blocks which are arranged in parallel are arranged on the second adjusting plate,
a gap between the two adjusting blocks forms a press-in groove,
an upper press-in shaft and a lower press-in shaft are arranged on the two adjusting blocks,
the upper press-in shaft and the lower press-in shaft are arranged up and down correspondingly,
a pressing wheel is arranged on the upper pressing shaft, a pressing groove is arranged on the pressing wheel,
an adjusting wheel is arranged on the lower press-in shaft,
each corresponding pressing wheel and each corresponding adjusting wheel are arranged in the pressing groove,
the front end of the lower press-in shaft is provided with a first bevel gear,
the first bevel gear is correspondingly meshed with the second bevel gear,
the second bevel gear is fixed on the driving shaft,
the driving shaft is fixed on two bearing seats, a fixed seat is arranged between the two bearing seats,
the driving shaft passes through the fixed seat and is fixed on the two bearing seats,
the right side of the driving shaft is connected with a servo motor through a coupler,
a fixed vertical plate and a movable vertical plate are arranged on the right side of the press groove,
a positioning seat is arranged on the movable vertical plate,
a guide seat is arranged on the fixed vertical plate,
the left side of the press-in groove is provided with a guide wheel mounting plate,
and a plurality of groups of guide rollers are arranged on the guide wheel mounting plate.
6. The automatic production line process for the lamp trough guide rail according to claim 5, wherein the movable vertical plate comprises a movable cylinder mounting plate, a pushing cylinder is arranged on the movable cylinder mounting plate, one end of the pushing cylinder is fixed on the fixed vertical plate, the bottom of the pushing cylinder is fixed on a sliding block, the sliding block is fixed on the guide rail, the guide rail is arranged in parallel, the guide rail is fixed on the second table top, and the movable cylinder mounting plate is fixed on the sliding block.
7. The automatic production line process for the lamp trough guide rail as claimed in claim 5, wherein a guide plate is further disposed on the right side of the movable vertical plate.
8. The automatic production line process for the lamp trough guide rail according to claim 1, wherein the riveting machine comprises a third machine frame, a third table top arranged on the third machine frame,
at least one third regulating plate is arranged on the third table-board,
the third adjusting plate is provided with a riveting groove component,
a vertical plate is arranged at the side end of the third adjusting plate,
a cylinder fixing plate is arranged on the vertical plate,
a riveting air cylinder is arranged on the air cylinder fixing plate,
the lower end of the riveting cylinder is provided with a riveting component,
the riveting component is located above the riveting groove component.
9. The automated lampholder guide rail production line process as claimed in claim 8, wherein the riveting groove assembly comprises a guide wheel mounting plate arranged on the adjusting plate, a riveting groove is arranged in the middle of the guide wheel mounting plate, a plurality of groups of parallel guide wheels are arranged in the guide wheel mounting plate along the riveting groove,
at least one group of vertical guide wheels are respectively arranged at the left end and the right end of the riveting groove,
the right side of the riveting groove is provided with a leading-in component, and the left side of the riveting groove is provided with a leading-out component;
leading-in subassembly includes a leading-in support frame, and this leading-in support frame is fixed on the right side of frame, is provided with a leading-in constant head tank on leading-in support frame at least, is provided with leading-in directive wheel in the.
10. The automatic production line process for the light trough guide rail according to claim 8, wherein the guiding-out assembly comprises a guiding-out support frame fixed on the left side of the frame, at least one guiding-out positioning groove is formed in the guiding-out support frame, and a guiding-out guide wheel is arranged in the guiding-out positioning groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910844850.2A CN110587232B (en) | 2019-09-07 | 2019-09-07 | Automatic production line process for guide rail lamp trough |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910844850.2A CN110587232B (en) | 2019-09-07 | 2019-09-07 | Automatic production line process for guide rail lamp trough |
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| CN110587232A true CN110587232A (en) | 2019-12-20 |
| CN110587232B CN110587232B (en) | 2020-11-17 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1193345A1 (en) * | 2000-09-29 | 2002-04-03 | Societe Des Anciens Etablissements L. Geismar | Control system for rail grinding machine |
| KR20100044540A (en) * | 2008-10-22 | 2010-04-30 | 강남훈 | Traveling way grinding machine of automated guideway transit type light weight railway |
| CN101943384A (en) * | 2010-07-17 | 2011-01-12 | 黄钜佳 | Power supply guide rail for spotlight and manufacturing method |
| CN205660205U (en) * | 2016-05-27 | 2016-10-26 | 佛山市南海任盈灯具配件有限公司 | Spotlight rail mills electrically conductive limit device |
| CN107363521A (en) * | 2017-08-15 | 2017-11-21 | 台龙电子（昆山）有限公司 | The installation equipment of LED light bar |
-
2019
- 2019-09-07 CN CN201910844850.2A patent/CN110587232B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1193345A1 (en) * | 2000-09-29 | 2002-04-03 | Societe Des Anciens Etablissements L. Geismar | Control system for rail grinding machine |
| KR20100044540A (en) * | 2008-10-22 | 2010-04-30 | 강남훈 | Traveling way grinding machine of automated guideway transit type light weight railway |
| CN101943384A (en) * | 2010-07-17 | 2011-01-12 | 黄钜佳 | Power supply guide rail for spotlight and manufacturing method |
| CN205660205U (en) * | 2016-05-27 | 2016-10-26 | 佛山市南海任盈灯具配件有限公司 | Spotlight rail mills electrically conductive limit device |
| CN107363521A (en) * | 2017-08-15 | 2017-11-21 | 台龙电子（昆山）有限公司 | The installation equipment of LED light bar |
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| Publication number | Publication date |
|---|---|
| CN110587232B (en) | 2020-11-17 |
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