Annular titanium alloy forging and hammering workbench
Technical Field
The invention relates to the technical field of titanium alloy forging, in particular to an annular titanium alloy forging and hammering workbench.
Background
Titanium is an important structural metal developed in the 50 s of the 20 th century, and titanium alloy has high strength, good corrosion resistance and high heat resistance. In the 50-60 s of the 20 th century, the titanium alloy is mainly used for developing high-temperature titanium alloys for aircraft engines and structural titanium alloys for engine bodies;
the existing titanium alloy forging process is mostly one of the titanium alloy forging processes in the patent application No. CN201210276594.X, and comprises the following steps: 1. removing oil stains on the surface of a titanium alloy workpiece, preheating for 20-30 minutes at 60-100 ℃, and coating a protective agent on the surface; 2. putting the workpiece coated with the protective agent into an electric furnace, heating the electric furnace to 920-1150 ℃, and preserving heat for 20-30 minutes; 3. the workpiece is subjected to free forging within 10-30 seconds after being taken out of the electric furnace, and the hammer is preheated to 350-400 ℃ before the free forging; 4. and (3) carrying out free forging on the titanium alloy bar, then carrying out one-time compression molding, carrying out free forging on the workpieces with other shapes, naturally cooling, carrying out sand blasting to remove the protective agent on the surface, polishing to remove all broken lines on the surface, coating the protective agent, drying, and then repeating the steps 2 and 3 for compression molding. Compared with the traditional process, the process of the invention reduces the waste amount of the produced tools by 80 percent.
When the existing annular titanium alloy needs to be forged and hammered, the annular titanium alloy needs to be clamped by two workers, when one part of the annular titanium alloy is hammered by an air hammer, the workers need to be matched with each other to roll the annular titanium alloy on a workbench to enable the other part to be positioned right above the workbench, and then the annular titanium alloy is lifted to move to the lower part of the air hammer.
Disclosure of Invention
Problem (A)
In summary, the invention provides an annular titanium alloy forging and hammering workbench, which solves the problems that two workers are required to cooperate with each other and the annular titanium alloy needs to be lifted up when the annular titanium alloy is forged and hammered by improving the structure and the functionality.
(II) technical scheme
The invention provides an annular titanium alloy forging and hammering workbench, which specifically comprises the following components: a work table; a moving mechanism is fixedly arranged at the rear end of the top plane of the working table plate; a moving frame is slidably mounted on the moving mechanism; a clamping mechanism is slidably mounted on the plane of the front end of the movable frame, and a lifting mechanism is fixedly mounted at the upper end of the clamping mechanism; the annular titanium alloy is clamped on the clamping mechanism; a portal conversion rack is vertically arranged on the working table plate in front of the moving mechanism, and the conversion rack is arranged above the lifting mechanism; and a clamping mechanism is fixedly arranged at the position, close to the right end edge, of the front end of the working table plate, and a rotating mechanism is vertically hung on the working table plate at the rear side of the clamping mechanism.
Preferably, moving mechanism still includes slide rail A, rotates motor, driving belt, action wheel and follows the driving wheel, moving mechanism's the vertical rotation motor of installing in left end, it is connected with the action wheel to rotate the motor through the shaft coupling, moving mechanism's right-hand member is connected with from the driving wheel with the rotation of the corresponding position department of action wheel, it is connected through the driving belt rotation between follow driving wheel and the action wheel, all install slide rail A on rear end inside wall and the front end lateral wall of moving mechanism's case inslot.
Preferably, the removal frame still includes slider A, presss from both sides tight flitch, erects rail and reset spring, the lateral wall lower extreme of the posterior lateral plate of removal frame and the inside wall lower extreme of preceding curb plate all are provided with slider A, the inside wall lower extreme of the posterior lateral plate of removal frame has tight flitch of clamp through bolt fixed mounting, and it presss from both sides tight flitch with the driving belt centre gripping between pressing from both sides tight flitch and removing the frame, both ends are provided with the perpendicular rail of symmetry respectively about the preceding lateral wall of removal frame, fixed mounting has four reset springs that are the annular array on the top plane of removal frame.
Preferably, the conversion rack still includes contact switch, connection rail and sloping platform, transversely install the connection rail on the bottom plane of conversion rack, the left end and the right-hand member of connecting the rail are provided with the downward convex sloping platform respectively, the preceding terminal surface of sloping platform is close to outer department and is provided with contact switch perpendicularly.
Preferably, elevating system still includes spliced pole, contact piece, pulley and backup pad, elevating system wholly is L column structure, elevating system's horizontal plate bottom is connected with reset spring, and reset spring is in compression state, two spliced poles of elevating system's top plane front end fixedly connected with that makes progress perpendicularly, the upper end fixedly connected with backup pad of spliced pole, the top plane middle part fixed mounting of backup pad has the pulley, and the upper end of pulley is tangent with the connection rail, the backup pad front end makes progress perpendicularly and is provided with the contact piece corresponding with the contact switch position.
Preferably, the clamping mechanism also comprises a clamping electric cylinder, a clamping arm, a guide seat, a push rod, a fixed shaft, a connecting arm, a tension spring, a sliding block B and a clamping jaw, the upper end of the clamping mechanism is inversely provided with a clamping electric cylinder, the tail end of a piston rod of the clamping electric cylinder is fixedly connected with a push rod, the lower end of the push rod is inserted in a guide seat fixed at the lower end of the clamping mechanism in a sliding way, the clamping mechanisms at the left side and the right side of the push rod are respectively and rotatably connected with a clamping arm through a fixed shaft, the upper ends of the clamping arms are respectively and rotatably connected with a connecting arm through a pin shaft, the other end of the connecting arm is connected on the push rod in a front-back crossed and rotating way through a pin shaft, the lower end of the clamping arm is fixedly connected with a clamping jaw, the annular titanium alloy is clamped between the clamping jaws, a sliding block B is arranged on the back plane of the clamping mechanism corresponding to the vertical rail, and a tension spring is fixedly connected between the lower ends of the two clamping arms.
Preferably, the clamping electric cylinder is electrically connected with the contact switch, and the contact switch is of a separated pressing sheet structure.
Preferably, clamping mechanism is still including pressing from both sides tight electric cylinder, push pedal, draw-in groove, pinch roller, press switch and touch piece, clamping mechanism's bottom central authorities vertically are provided with and press from both sides tight electric cylinder, the terminal fixed connection of the piston rod that presss from both sides tight electric cylinder is at the front end of push pedal, the push pedal is in the L form draw-in groove of pressing from both sides tight electric cylinder left and right sides through the interior buckle plate sliding connection of the L form that the left and right sides set up, the rear end of push pedal is Y column structure, and rotates respectively on the two diagonal angles of rear end of push pedal and is connected with the pinch roller, the top plane central fixed mounting who presss from both sides tight electric cylinder has press switch, install the touch piece that can touch mutually with press switch on.
Preferably, slewing mechanism still includes the runner, slewing mechanism's lower extreme is hung and is equipped with the rotating electrical machines, and the rotating electrical machines rotates through the shaft coupling and is connected with the swiveling wheel, the swiveling wheel is in on the same horizontal plane with the tight wheel of clamp, and is very much, press the switch and be connected with the rotating electrical machines electrical property.
(III) advantageous effects
The invention provides an annular titanium alloy forging and hammering workbench, because of the matching of a moving mechanism, a moving frame and a conversion rack, a connecting rail is transversely arranged on the bottom plane of the conversion rack, the left end and the right end of the connecting rail are respectively provided with a downward convex ramp, a contact switch is vertically arranged at the outer part of the front end surface of the ramp, the bottom of a horizontal plate of a lifting mechanism is connected with a return spring, the return spring is in a compressed state, the front end of the top plane of the lifting mechanism is vertically and upwardly fixedly connected with two connecting columns, the upper ends of the connecting columns are fixedly connected with a supporting plate, the middle part of the top plane of the supporting plate is fixedly provided with a pulley, the upper end of the pulley is tangent to the connecting rail, the front end of the supporting plate is vertically and upwardly provided with a contact piece corresponding to the position of the contact switch, when the lifting mechanism reaches the ramp from the connecting, thereby conveniently accomplish and get the action of putting annular titanium alloy, and simultaneously, contact switch also will extrude with the contact piece, carry out the electrical connectivity, wherein, the cooperation presss from both sides tight electric cylinder and is connected through the electrical property with contact switch, its contact switch is disconnect-type preforming structure, thereby when contact switch extrudees with the contact piece mutually, press from both sides tight electric cylinder and carry out the electrical connectivity, can carry out once action, make elevating system and fixture form the linkage, carry out the centre gripping or release the action at the in-process that descends, make whole action smooth.
The invention provides an annular titanium alloy forging and hammering workbench, because the center of the bottom of a clamping mechanism is longitudinally provided with a clamping electric cylinder, the tail end of a piston rod of the clamping electric cylinder is fixedly connected with the front end of a push plate, the push plate is slidably connected in L-shaped clamping grooves on the left side and the right side of the clamping electric cylinder through L-shaped inner buckle plates arranged on the left side and the right side, the rear end of the push plate is of a Y-shaped structure, two diagonal corners of the rear end of the push plate are respectively and rotatably connected with clamping wheels, the center of the top plane of the clamping electric cylinder is fixedly provided with a press switch, the bottom plane of the push plate is provided with a touch piece which can touch the press switch, annular titanium alloy to be rotated can be clamped through the clamping mechanism, the lower end of the rotating mechanism is hung with a rotating motor, the rotating motor is rotatably connected with a rotating wheel through, particularly, the push switch is electrically connected with the rotating motor, when the annular titanium alloy needs to be rotated, the clamping electric cylinder is controlled to clamp the annular titanium alloy, when the push switch is contacted with the touch piece, the rotating motor works to rotate, then the electric cylinder is controlled to reset, the push switch and the touch piece are secondarily contacted to disconnect a power supply, the rotating motor is turned off, and the rotating action is completed.
Drawings
FIG. 1 is a schematic view of the right front upper axial view in an embodiment of the present invention;
FIG. 2 is a schematic view of an enlarged portion of FIG. 1 in accordance with an embodiment of the present invention;
FIG. 3 is a schematic top-rear-left axial view in accordance with an embodiment of the present invention;
FIG. 4 is a front right lower axial view in an embodiment of the present invention;
FIG. 5 is a schematic view of an enlarged portion of FIG. 4 in accordance with an embodiment of the present invention;
FIG. 6 is an axial view of the movable frame moving to the left side according to the embodiment of the present invention;
FIG. 7 is a front perspective view of a portion of a clamping mechanism in an embodiment of the present invention;
FIG. 8 is a schematic rear view of a portion of a clamping mechanism in an embodiment of the invention;
FIG. 9 is a schematic view of a portion of a clamping mechanism in an embodiment of the invention;
FIG. 10 is an axial view of the movable frame and the lifting mechanism in a separated state according to an embodiment of the present invention;
FIG. 11 is a schematic axial view of a portion of a clamping mechanism in an embodiment of the invention;
FIG. 12 is an axial view of the push plate and the clamping mechanism in a separated state according to the embodiment of the present invention;
FIG. 13 is an axial view of the push plate and the clamping mechanism in a separated state according to an embodiment of the present invention;
in fig. 1 to 13, the correspondence between the part names or lines and the reference numbers is:
1. a work table; 2. a moving mechanism; 201. a slide rail A; 202. rotating the motor; 203. a drive belt; 204. a driving wheel; 205. a driven wheel; 3. a movable frame; 301. a slide block A; 302. clamping the flitch; 303. a vertical rail; 304. a return spring; 4. a conversion rack; 401. a contact switch; 402. connecting rails; 403. a ramp; 5. a lifting mechanism; 501. connecting columns; 502. a contact piece; 503. a pulley; 504. a support plate; 6. a clamping mechanism; 601. clamping the electric cylinder; 602. a clamp arm; 603. a guide seat; 604. a push rod; 605. a fixed shaft; 606. a connecting arm; 607. a tension spring; 608. a slide block B; 609. a claw; 7. a clamping mechanism; 701. clamping the electric cylinder; 702. pushing the plate; 703. a card slot; 704. a pinch wheel; 705. a push switch; 706. a touch sheet; 8. an annular titanium alloy; 9. a rotating mechanism; 901. a rotating wheel.
Detailed Description
The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Please refer to fig. 1 to fig. 13.
In order to solve the problems that two workers are required to be matched with each other and the annular titanium alloy needs to be lifted when the annular titanium alloy is forged and hammered on an annular titanium alloy forging and hammering workbench in the prior art, the invention provides the annular titanium alloy forging and hammering workbench, which comprises: a work board 1; the rear end of the top plane of the working table plate 1 is fixedly provided with a moving mechanism 2; a moving frame 3 is arranged on the moving mechanism 2 in a sliding way; a clamping mechanism 6 is slidably mounted on the front end plane of the movable frame 3, and a lifting mechanism 5 is fixedly mounted at the upper end of the clamping mechanism 6; the annular titanium alloy 8 is clamped on the clamping mechanism 6; a portal conversion rack 4 is vertically arranged on the working table board 1 in front of the moving mechanism 2, and the conversion rack 4 is arranged above the lifting mechanism 5; a clamping mechanism 7 is fixedly arranged at the position, close to the right end edge, of the front end of the working table plate 1, and a rotating mechanism 9 is vertically hung on the working table plate 1 at the rear side of the clamping mechanism 7.
Wherein, moving mechanism 2 still includes slide rail A201, rotate motor 202, driving belt 203, action wheel 204 and follow driving wheel 205, moving mechanism 2's the vertical rotation motor 202 of installing in left end, it is connected with action wheel 204 to rotate motor 202 through the shaft coupling, moving mechanism 2's right-hand member is connected with from driving wheel 205 with the rotation of the corresponding position department of action wheel 204, it is connected through the rotation of driving belt 203 between driven wheel 205 and the action wheel 204, all install slide rail A201 on rear end inside wall and the front end outside wall in moving mechanism 2's the case inslot, thereby accessible moving mechanism 2 can make annular titanium alloy 8 horizontal migration after fixing to the air hammer below forge and beat.
Wherein, the removal frame 3 still includes slider A301, press from both sides tight flitch 302, erect rail 303 and reset spring 304, the lateral wall lower extreme of the posterior lateral plate of removal frame 3 and the inside wall lower extreme of preceding curb plate all are provided with slider A301, the inside wall lower extreme of the posterior lateral plate of removal frame 3 has tight flitch 302 of clamp through bolt fixed mounting, it presss from both sides tight flitch 302 with driving belt 203 centre gripping between pressing from both sides tight flitch 302 and removal frame 3, both ends are provided with symmetrical perpendicular rail 303 respectively about the preceding lateral wall of removal frame 3, fixed mounting has four reset springs 304 that are the annular array on the top plane of removal frame 3, can make removal frame 3 carry out reciprocating motion about along with driving belt 203 through pressing from both sides tight flitch 302 and slider A301, and reset spring 304 and the cooperation of erecting rail 303, after removal frame 3 pushes down, can reset automatically.
The conversion rack 4 further comprises a contact switch 401, a connecting rail 402 and a ramp 403, the connecting rail 402 is transversely installed on the bottom plane of the conversion rack 4, the left end and the right end of the connecting rail 402 are respectively provided with a downward convex ramp 403, and the contact switch 401 is vertically arranged at the outer position of the front end face of the ramp 403.
Wherein, the lifting mechanism 5 further comprises a connecting column 501, a contact piece 502, a pulley 503 and a support plate 504, the lifting mechanism 5 is integrally of an L-shaped structure, the bottom of a horizontal plate of the lifting mechanism 5 is connected with a return spring 304, the return spring 304 is in a compressed state, the front end of a top plane of the lifting mechanism 5 is vertically and upwards fixedly connected with two connecting columns 501, the upper end of each connecting column 501 is fixedly connected with the support plate 504, the pulley 503 is fixedly arranged in the middle of the top plane of the support plate 504, the upper end of the pulley 503 is tangent to the connecting rail 402, the front end of the support plate 504 is vertically and upwards provided with the contact piece 502 corresponding to the position of the contact switch 401, when the lifting mechanism 5 reaches the ramp 403 from the connecting rail 402, the lifting mechanism 5 is extruded and downwards moved, so as to conveniently finish the action of taking and placing the annular titanium alloy, and performing electrical connection.
Wherein, the clamping mechanism 6 also comprises a clamping electric cylinder 601, a clamping arm 602, a guide seat 603, a push rod 604, a fixed shaft 605, a connecting arm 606, a tension spring 607, a slide block B608 and a claw 609, the clamping electric cylinder 601 is inversely installed at the upper end of the clamping mechanism 6, the push rod 604 is fixedly connected at the tail end of a piston rod of the clamping electric cylinder 601, the lower end of the push rod 604 is inserted in the guide seat 603 fixed at the lower end of the clamping mechanism 6 in a sliding way, the clamping arms 602 are respectively and rotatably connected on the clamping mechanism 6 at the left side and the right side of the push rod 604 through the fixed shaft 605, the connecting arms 606 are respectively and rotatably connected at the upper end of the clamping arms 602 through pin shafts, the other end of the connecting arm 606 is also rotatably connected on the push rod 604 in a front-back crossing way through pin shafts, the claw 609 is fixedly connected at the lower end of the, a tension spring 607 is fixedly connected between the lower ends of the two holding arms 602, and the annular titanium alloy 8 can be held by the clamping electric cylinder 601.
Wherein, press from both sides tight electric cylinder 601 and contact switch 401 and be connected through the electrical property, its contact switch 401 is disconnect-type preforming structure to when contact switch 401 extrudees with contact piece 502 mutually, press from both sides tight electric cylinder 601 and carry out the electrical connectivity, can carry out once action, make elevating system 5 and fixture 6 form the linkage, carry out the centre gripping or release the action at the in-process that descends, make whole action smooth.
The clamping mechanism 7 further comprises a clamping electric cylinder 701, a push plate 702, a clamping groove 703, a clamping wheel 704, a push switch 705 and a touch sheet 706, the clamping electric cylinder 701 is longitudinally arranged at the center of the bottom of the clamping mechanism 7, the tail end of a piston rod of the clamping electric cylinder 701 is fixedly connected to the front end of the push plate 702, the push plate 702 is slidably connected to the L-shaped clamping grooves 703 at the left side and the right side of the clamping electric cylinder 701 through L-shaped inner buckling plates arranged at the left side and the right side, the rear end of the push plate 702 is of a Y-shaped structure, the clamping wheel 704 is rotatably connected to two opposite corners of the rear end of the push plate 702 respectively, the push switch 705 is fixedly installed at the center of the top plane of the clamping electric cylinder 701, the touch sheet 706 which can be touched with the push switch 705 is installed on the bottom plane of the push plate 702.
The rotating mechanism 9 further comprises a rotating wheel 901, a rotating motor is hung at the lower end of the rotating mechanism 9 and is connected with the rotating wheel 901 in a rotating mode through a coupler, the rotating wheel 901 and the clamping wheel 704 are located on the same horizontal plane, particularly, the push switch 705 is electrically connected with the rotating motor, when the annular titanium alloy 8 needs to be rotated, the clamping is conducted through controlling the clamping electric cylinder 701, when the push switch 705 is in contact with the touch piece 706, the rotating motor works to rotate, then the electric cylinder 701 is controlled to reset, the push switch 705 and the touch piece 706 are in secondary contact to disconnect a power supply, the rotating motor is turned off, and rotating action is completed.
The specific use mode and function of the embodiment are as follows:
when the invention is used, because the left end of the moving mechanism 2 is vertically provided with the rotating motor 202, the rotating motor 202 is rotatably connected with the driving wheel 204 through the coupling, the right end of the moving mechanism 2 is rotatably connected with the driven wheel 205 at the position corresponding to the driving wheel 204, the driven wheel 205 is rotatably connected with the driving wheel 204 through the transmission belt 203, the inner side wall of the rear end and the outer side wall of the front end in the box groove of the moving mechanism 2 are both provided with the slide rails A201, so that the fixed annular titanium alloy 8 can be horizontally moved to the lower part of an air hammer through the moving mechanism 2 to carry out forging and hammering, the lower ends of the outer side wall of the rear side plate and the inner side wall of the front side plate of the moving frame 3 are both provided with the slide blocks A301, the lower end of the inner side wall of the rear side plate of the moving frame 3 is fixedly provided with the clamping attachment plate 302 through the, the left end and the right end of the front side wall of the moving frame 3 are respectively provided with a symmetrical vertical rail 303, the top plane of the moving frame 3 is fixedly provided with four return springs 304 in an annular array, the moving frame 3 can move left and right in a reciprocating manner along with the transmission belt 203 through a clamping flitch 302 and a sliding block A301, and the return springs 304 are matched with the vertical rails 303, so that the moving frame 3 can automatically reset after being pressed down;
meanwhile, a connecting rail 402 is transversely installed on the bottom plane of the platform changing frame 4, a downward convex ramp 403 is respectively arranged at the left end and the right end of the connecting rail 402, a contact switch 401 is vertically arranged at the outer part of the front end surface of the ramp 403, the bottom of a horizontal plate of the lifting mechanism 5 is connected with a return spring 304, the return spring 304 is in a compression state, two connecting columns 501 are vertically and upwardly fixedly connected with the front end of the top plane of the lifting mechanism 5, a supporting plate 504 is fixedly connected with the upper end of the connecting columns 501, a pulley 503 is fixedly installed in the middle of the top plane of the supporting plate 504, the upper end of the pulley 503 is tangent to the connecting rail 402, a contact piece 502 corresponding to the position of the contact switch 401 is vertically and upwardly arranged at the front end of the supporting plate 504, when the lifting mechanism 5 reaches the ramp 403 from the connecting rail 402, the lifting mechanism 5 is extruded to move downwards, meanwhile, the contact switch 401 and the contact piece 502 are also extruded to be electrically communicated, wherein the clamping electric cylinder 601 is electrically connected with the contact switch 401, and the contact switch 401 is of a separated pressing sheet structure, so that when the contact switch 401 and the contact piece 502 are extruded, the clamping electric cylinder 601 is electrically communicated and can perform one action, the lifting mechanism 5 and the clamping mechanism 6 are linked, and clamping or releasing action is performed in the descending process, so that the whole action is smooth.
The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.