CN110586199B - Combined enamelled wire machine waste gas treatment catalyst and preparation method thereof - Google Patents

Combined enamelled wire machine waste gas treatment catalyst and preparation method thereof Download PDF

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CN110586199B
CN110586199B CN201910968104.4A CN201910968104A CN110586199B CN 110586199 B CN110586199 B CN 110586199B CN 201910968104 A CN201910968104 A CN 201910968104A CN 110586199 B CN110586199 B CN 110586199B
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catalyst
wire mesh
platinum
honeycomb
active component
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CN110586199A (en
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郭秀英
于鹏飞
贾莉伟
岳军
王刚
金炜阳
蒋颉
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Wuxi Weifu Environmental Protection Catalyst Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/864Removing carbon monoxide or hydrocarbons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8678Removing components of undefined structure
    • B01D53/8687Organic components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/38Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
    • B01J23/54Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/56Platinum group metals
    • B01J23/63Platinum group metals with rare earths or actinides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/40Catalysts, in general, characterised by their form or physical properties characterised by dimensions, e.g. grain size
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/50Catalysts, in general, characterised by their form or physical properties characterised by their shape or configuration
    • B01J35/56Foraminous structures having flow-through passages or channels, e.g. grids or three-dimensional monoliths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/702Hydrocarbons
    • B01D2257/7027Aromatic hydrocarbons
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02CCAPTURE, STORAGE, SEQUESTRATION OR DISPOSAL OF GREENHOUSE GASES [GHG]
    • Y02C20/00Capture or disposal of greenhouse gases
    • Y02C20/20Capture or disposal of greenhouse gases of methane

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Environmental & Geological Engineering (AREA)
  • Organic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Biomedical Technology (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The invention belongs to the technical field of waste gas treatment, and particularly relates to a combined type enamelled wire machine waste gas treatment catalyst and a preparation method thereof. According to the invention, through the combination mode of the honeycomb catalyst and the integral wire mesh catalyst, the catalytic performance is effectively improved, the catalyst cost is reduced, the waste gas treatment effect is high, the removal rate is high, and the emission of toluene, xylene and other non-methane hydrocarbon in the enameled wire waste gas is reduced; the two catalysts are alternately paved, can be disassembled and are easy and convenient to operate.

Description

Combined enamelled wire machine waste gas treatment catalyst and preparation method thereof
Technical Field
The invention belongs to the technical field of waste gas treatment, and particularly relates to a combined type enamelled wire machine waste gas treatment catalyst and a preparation method thereof.
Background
The enameled wire can generate organic waste gas with odor such as benzene, dimethylbenzene and the like in the preparation process, so that the enameled wire has great harm to the environment and threatens the health of human beings. With the strict emission regulations, the exhaust emission limit of the enamelled wire machine is reduced from 120mg/m 3 to 50mg/m 3, which brings great challenges to enamelled wire manufacturers. The existing effective waste gas treatment method is catalytic oxidation treatment, and a catalyst needs to be installed at the outlet of an exhaust pipe. Conventional ceramic catalysts are more commonly used, but after the regulations are tightened, the conventional ceramic catalysts cannot meet the emission requirements, and the catalysts need to be improved to increase the conversion rate.
Disclosure of Invention
The invention aims to provide a combined enamelled wire machine waste gas treatment catalyst which can effectively treat waste gas and meet emission requirements.
According to the technical scheme of the invention, the combined enamelled wire machine exhaust gas treatment catalyst comprises a honeycomb catalyst and an integral wire mesh catalyst which are alternately paved, wherein the honeycomb catalyst comprises a honeycomb framework and a first active component coating coated on the surface of the honeycomb framework, and the integral wire mesh catalyst comprises a wire mesh carrier and a second active component coating loaded on the surface of the wire mesh carrier; the active components of the first active component coating and the second active component coating are platinum or chloride or nitrate of palladium and platinum.
Further, the thickness of each layer of the monolithic wire mesh catalyst is 10-50mm.
Further, the carrier of the monolithic wire mesh catalyst is a wire mesh with a wire diameter of 0.3-0.5 mm.
The invention also provides a preparation method of the exhaust gas treatment catalyst of the combined enamelled wire machine, which comprises the following steps,
A. Preparation of honeycomb catalyst: taking a metal honeycomb or honeycomb porcelain as a honeycomb framework, coating a mixture coating of cerium-zirconium solid solution and gamma-alumina on the honeycomb framework, and drying to obtain a honeycomb catalyst, wherein the cerium-zirconium solid solution is a solid solution loaded with noble metals palladium, platinum or palladium and platinum;
B. Preparation of the monolithic wire mesh catalyst:
B1. pretreatment of a carrier: roasting the wire mesh carrier at a high temperature of 450-650 ℃ for 2-4 hours, and cooling for standby;
B2. Loading of active components: adding nitric acid into a certain amount of deionized water, adjusting the pH value of the solution to 2-4, adding alumina powder, adjusting the concentration of alumina to 10-60 wt%, and stirring for 2-5 hours to obtain an aqueous solution; adding the active component into the aqueous solution, and stirring for 0.5-2 hours to prepare an active component solution, wherein the active component is platinum or chloride or nitrate of palladium and platinum; soaking the wire mesh carrier pretreated by the method B1 into the prepared active component solution for 1-10 minutes, then purging by an air gun to remove redundant slurry, repeatedly soaking and purging for 3-5 times, drying for 1-3 hours at 100-150 ℃, then roasting for 2-4 hours at 400-650 ℃, and cooling to obtain the integral wire mesh catalyst;
C. And B, mounting the integral wire mesh catalyst obtained in the step B on the honeycomb catalyst prepared in the step A, and placing the honeycomb catalyst on the integral wire mesh catalyst, so that the catalysts are alternately paved to form a catalyst combination, wherein the thickness of each layer of integral wire mesh catalyst is 10-50mm.
Further, the preparation method of the supported noble metal palladium, platinum or solid solution of palladium and platinum in the step A comprises the following steps: and adding palladium nitrate or platinum nitrate solution into cerium-zirconium powder aqueous solution, calculating the weight ratio of noble metal platinum or palladium to cerium-zirconium powder to be 0.05% -3%, stirring for 1-3 hours, drying, roasting for 1-4 hours in a tube furnace at 300-500 ℃ in a nitrogen atmosphere, and cooling to room temperature to obtain the cerium-zirconium powder solid solution containing noble metal.
The invention has the beneficial effects that: the combination mode of the honeycomb catalyst and the integral wire mesh catalyst effectively improves the catalytic performance, reduces the catalyst cost, has high waste gas treatment effect and high removal rate, and reduces the emission of toluene, xylene and other non-methane hydrocarbon in the enameled wire waste gas; the two catalysts are alternately paved, can be disassembled and are easy and convenient to operate.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Reference numerals illustrate: 1-honeycomb catalyst, 2-monolithic wire mesh catalyst.
Detailed Description
The invention will be further described with reference to specific examples and figures.
As shown in the figure: the combined enamelled wire machine exhaust gas treatment catalyst comprises a honeycomb catalyst 1 and an integral wire mesh catalyst 2 which are alternately paved, wherein three layers are shown in the figure, the middle layer is the integral wire mesh catalyst, and the arrow shows the air flow direction; wherein the honeycomb catalyst 1 comprises a honeycomb skeleton and a first active component coating coated on the surface of the honeycomb skeleton, and the integral wire mesh catalyst 2 comprises a wire mesh carrier and a second active component coating loaded on the surface of the wire mesh carrier; the active components of the first active component coating and the second active component coating are platinum or chloride or nitrate of palladium and platinum.
Specifically, in order to optimize the exhaust gas treatment effect, the carrier of the monolithic wire mesh catalyst 2 is a wire mesh with a wire diameter of 0.3-0.5mm, and the thickness of each layer of monolithic wire mesh catalyst 2 is 10-50mm. The first active component coating and the second active component coating can be mixture coatings of cerium-zirconium solid solution and gamma-alumina, wherein the cerium-zirconium solid solution is supported noble metal palladium, platinum or solid solution of palladium and platinum.
Example 1
The preparation method of the combined enamelled wire machine exhaust gas treatment catalyst comprises alternately paving a honeycomb catalyst and an integral silk screen catalyst (three layers are shown in the figure), wherein the size is 150 x 100mm, the mesh number of the honeycomb skeleton of the honeycomb catalyst is 200, the thickness of the integral silk screen catalyst is 20mm, the catalyst formula is a monoplatinum formula, the preparation comprises the following steps of,
A. Preparation of honeycomb catalyst: adopting a conventional honeycomb catalyst preparation method, taking a metal honeycomb or honeycomb porcelain with the mesh number of 200 as a honeycomb framework, treating for 2 hours at 800 ℃, coating a mixture coating of cerium-zirconium solid solution and gamma-alumina on the honeycomb framework, and drying;
The cerium-zirconium solid solution is a solid solution of supported noble metal platinum, and the preparation method comprises the following steps: adding a certain amount of platinum nitrate solution into cerium-zirconium powder aqueous solution, calculating the weight ratio of noble metal platinum to cerium-zirconium powder to be 0.05% -3%, stirring for 1-3 hours, drying at 100 ℃, roasting for 1-4 hours at 300-500 ℃ in a tube furnace under nitrogen atmosphere, and cooling to room temperature to obtain cerium-zirconium powder solid solution containing noble metal platinum; preparing a single platinum honeycomb catalyst with a noble metal formula of 30g/ft 3;
B. Preparation of the monolithic wire mesh catalyst:
B1. Pretreatment of a carrier: roasting a wire mesh carrier with the size of 150mm, 20mm and the wire diameter of 0.3-0.5mm at the high temperature of 450-650 ℃ for 2-4h, and optionally roasting at the high temperature of 500 ℃ for 2h, and cooling for later use;
B2. loading of active components: adding 63% nitric acid solution into 1000g deionized water, adjusting the pH value of the solution to 2-4, adding 300g alumina powder (the concentration of alumina is 10-60 wt%), and stirring for 2-5 hours to obtain an aqueous solution; weighing platinum nitrate, adding the platinum nitrate into the aqueous solution, calculating the weight ratio of noble metal to alumina to be 0.1%, and stirring for 1 hour to prepare a platinum nitrate solution; soaking the wire mesh carrier pretreated by the method B1 into the prepared platinum nitrate solution for 1-10 minutes, purging by an air gun to remove redundant slurry, repeatedly soaking and purging for 3-5 times, drying for 1-3 hours at 100-150 ℃, roasting for 2-4 hours at 400-650 ℃, and cooling to obtain the integral wire mesh catalyst with the platinum content of 5g/ft 3;
C. And (C) mounting the integral wire mesh catalyst obtained in the step (B) on the honeycomb catalyst prepared in the step (A), and placing the honeycomb catalyst on the integral wire mesh catalyst to form a catalyst combination.
Example two
Based on example one, the noble metal platinum content in the monolithic wire mesh catalyst was 10g/ft3 (the amount of platinum nitrate in step B2 was adjusted).
Example III
Based on the first embodiment, the noble metal platinum content in the monolithic wire mesh catalyst was 15g/ft3.
Example IV
Based on the first embodiment, the noble metal platinum content of the honeycomb catalyst is 20g/ft3.
Comparative examples
The catalyst included only honeycomb catalyst, and the catalyst preparation method was the same as in example one, with a catalyst formulation of 30g/ft3 monopt.
The conversion of toluene, xylenes, and other non-methane hydrocarbons for each of the example catalysts was as follows:
Examples Toluene conversion (%) Xylene conversion (%) Non-methane hydrocarbon conversion (%)
Example 1 88 94 87
Example two 87 90 90
Example III 92 95 93
Example IV 94 97 93
Comparative examples 75 83 71
As can be seen from the table: the conversion rate of toluene, dimethylbenzene and other non-methane hydrocarbon is obviously higher than that of a honeycomb catalyst, and the waste gas treatment effect is effectively improved.
In the first to fourth embodiments, the catalyst size, the number of honeycomb catalyst meshes, the thickness of the integral type silk screen catalyst and the number of layers of the honeycomb catalyst and the integral type silk screen catalyst are all adjustable; the platinum nitrate may be replaced by platinum chloride or a chloride or nitrate salt of palladium and platinum.

Claims (4)

1. A combined enamelled wire machine exhaust gas treatment catalyst, which is characterized by comprising a honeycomb catalyst (1) and a monolithic wire mesh catalyst (2) which are alternately paved, wherein the honeycomb catalyst (1) comprises a honeycomb framework and a first active component coating coated on the surface of the honeycomb framework, and the monolithic wire mesh catalyst (2) comprises a wire mesh carrier and a second active component coating supported on the surface of the wire mesh carrier; the active components of the first active component coating and the second active component coating are platinum or chloride or nitrate of palladium and platinum,
Wherein the platinum content of the coating of the monolithic wire mesh catalyst (2) is 5g/ft 3; the carrier of the integral wire mesh catalyst (2) is a wire mesh with the wire diameter of 0.3-0.5 mm.
2. The combined wire enamel exhaust treatment catalyst as claimed in claim 1, characterized in that the thickness of each layer of the monolithic wire gauze catalyst (2) is 10-50mm.
3. A preparation method of a combined enamelling wire machine waste gas treatment catalyst is characterized by comprising the following steps,
A. preparation of honeycomb catalyst: taking metal or ceramic as a honeycomb framework, coating a mixture coating of cerium-zirconium solid solution and gamma-alumina on the honeycomb framework, and drying to obtain a honeycomb catalyst, wherein the cerium-zirconium solid solution is a solid solution loaded with noble metal platinum or palladium and platinum;
B. Preparation of the monolithic wire mesh catalyst:
B1. Pretreatment of a carrier: roasting the wire mesh carrier at a high temperature of 450-650 ℃ for 2-4 hours, and cooling for standby;
B2. Loading of active components: adding nitric acid into a certain amount of deionized water, regulating the pH value of the solution to be 2-4, adding alumina powder, regulating the concentration of alumina to be 10-60 wt%, and stirring for 2-5 hours to obtain an aqueous solution; adding the active component into the aqueous solution, and stirring for 0.5-2 hours to prepare an active component solution, wherein the active component is platinum or chloride or nitrate of palladium and platinum; soaking the wire mesh carrier pretreated by the method B1 into the prepared active component solution for 1-10 minutes, then purging by an air gun to remove redundant slurry, repeatedly soaking and purging for 3-5 times, drying for 1-3 hours at 100-150 ℃, then roasting for 2-4 hours at 400-650 ℃, and cooling to obtain the integral wire mesh catalyst;
C. And B, mounting the integral wire mesh catalyst obtained in the step B on the honeycomb catalyst prepared in the step A, and placing the honeycomb catalyst on the integral wire mesh catalyst, so that the catalysts are alternately paved to form a catalyst combination, wherein the thickness of each layer of integral wire mesh catalyst is 10-50mm.
4. The method for preparing a combined type enamelling wire machine exhaust gas treatment catalyst according to claim 3, characterized in that the method for preparing a solid solution of supported noble metal platinum in the step a comprises the following steps: adding a platinum nitrate solution into a cerium-zirconium powder aqueous solution, calculating the weight ratio of noble metal platinum to cerium-zirconium powder to be 0.05% -3%, stirring for 1-3 hours, drying, roasting for 1-4 hours at 300-500 ℃ in a tube furnace under nitrogen atmosphere, and cooling to room temperature to obtain the cerium-zirconium powder solid solution containing noble metal.
CN201910968104.4A 2019-10-12 2019-10-12 Combined enamelled wire machine waste gas treatment catalyst and preparation method thereof Active CN110586199B (en)

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CN113209774A (en) * 2020-01-21 2021-08-06 中国石油化工股份有限公司 VOCs treatment equipment and method
CN113617224A (en) * 2021-08-23 2021-11-09 湖州乙戈环保设备有限公司 Treatment device and treatment method for nitrogen oxide waste gas for high-speed wire enamelling machine
CN114505074A (en) * 2022-03-03 2022-05-17 无锡威孚环保催化剂有限公司 Catalyst for double-reduction type non-road gasoline engine and preparation method thereof

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