CN110585956A - Automatic feeding and stirring device of hot-spraying marking system of wheel production line - Google Patents
Automatic feeding and stirring device of hot-spraying marking system of wheel production line Download PDFInfo
- Publication number
- CN110585956A CN110585956A CN201910966896.1A CN201910966896A CN110585956A CN 110585956 A CN110585956 A CN 110585956A CN 201910966896 A CN201910966896 A CN 201910966896A CN 110585956 A CN110585956 A CN 110585956A
- Authority
- CN
- China
- Prior art keywords
- liquid tank
- end cover
- hot
- production line
- automatic feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003756 stirring Methods 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000005507 spraying Methods 0.000 title claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 82
- 239000010865 sewage Substances 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 abstract description 13
- 238000000576 coating method Methods 0.000 abstract description 13
- 238000012423 maintenance Methods 0.000 abstract description 3
- 230000008439 repair process Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 11
- 239000007921 spray Substances 0.000 description 9
- 239000002994 raw material Substances 0.000 description 7
- 230000006872 improvement Effects 0.000 description 6
- 239000012535 impurity Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000011550 stock solution Substances 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71805—Feed mechanisms characterised by the means for feeding the components to the mixer using valves, gates, orifices or openings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/30—Mixing paints or paint ingredients, e.g. pigments, dyes, colours, lacquers or enamel
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Nozzles (AREA)
Abstract
The invention relates to an automatic feeding and stirring device of a hot-spraying system of a wheel production line, which comprises a base, wherein a liquid tank is arranged on the base, and an upper end cover and a lower end cover of the liquid tank are fixedly arranged on the upper port and the lower port of the liquid tank respectively; the middle part of the upper end cover of the liquid box is provided with a through hole and a driving device, and the upper end cover of the liquid box is also provided with a charging opening and a charging cover matched with the charging opening; the side wall of the liquid tank is provided with a discharge port and a discharge pipe, the discharge pipe is provided with a control valve, and a stirring rod is arranged in the tank and connected with a driving device. The automatic stirring device can realize automatic and full stirring before automatic coating adding, reduces the labor intensity of workers, improves the labor efficiency, reduces the repair cost, improves the production efficiency, has small investment, small occupied space and convenient use and maintenance, does not influence the original system use of the thermal jet marking system, and provides guarantee for smooth field production.
Description
Technical Field
The invention belongs to the field of machinery, relates to a liquid working circulation system which needs to automatically stir and automatically feed liquid, and particularly relates to an automatic feeding and stirring device of a hot-spraying marking system of a wheel production line.
Background
The hot spray marking system of the automatic number spraying machine of the mechanical arm is to send a special high temperature resistant quick-drying water-based paint into the spray gun pipeline evenly and continuously by the pneumatic diaphragm pump; the high velocity compressed air stream from the nozzle atomizes the coating material in the spray gun tube into fine particles. Meanwhile, under the jetting of compressed air, the atomized heat-resistant high-temperature coating particles are jetted out, and the spray gun is controlled to move to a corresponding track, so that characters formed by the coating coverage area can be obtained. The hot spray marking system comprises an industrial personal computer, a coating system, a control cabinet, an operation box, a robot body, a movable trolley and a phosphorus removal device. The during operation is because nozzle assembly sprays the diameter less, if coating can not obtain intensive mixing or scribble the incasement entering impurity can directly block up nozzle assembly, causes the on-the-spot down time, influences on-the-spot production efficiency, adds at every turn and can use after must on-the-spot intensive mixing of coating and carrying out the manual work reinforced, must change the coating in nozzle and the coating incasement and wash after nozzle assembly blocks up, has caused the very big waste of manpower and material resources. Therefore, in order to reduce the field failure time and reduce the expenditure of manpower and material resources, the automatic feeding and stirring device is designed, full stirring can be realized before automatic coating adding, field sundries can be prevented from entering the coating, the automatic feeding and stirring device can automatically run, and meanwhile, the device does not influence the use of an original design system of a thermal jet marking system when in use.
Disclosure of Invention
The invention aims to solve the problems of insufficient coating stirring and low feeding automation degree of the current thermal label spraying system, and designs and implements an automatic feeding stirring device of the thermal label spraying system of a wheel production line, and through process implementation verification, the designed automatic feeding stirring device of the thermal label spraying system can realize automatic and sufficient stirring before automatic coating feeding, reduce the labor intensity of workers, improve the labor efficiency, reduce the repair cost, improve the production efficiency, has small investment of the automatic stirring device, small occupied space and convenient use and maintenance, does not influence the use of the original designed system of the thermal label spraying system, and provides guarantee for smooth field production.
The technical scheme for solving the technical problem of the invention is as follows:
the invention relates to an automatic feeding and stirring device of a hot-spraying label system of a wheel production line, which is characterized by comprising a base; the base is provided with a liquid tank, and the upper port and the lower port of the liquid tank are respectively and fixedly provided with a liquid tank upper end cover and a liquid tank lower end cover; the middle part of the upper end cover of the liquid box is provided with a through hole and a driving device, and the upper end cover of the liquid box is also provided with a charging opening and a charging cover matched with the charging opening; the side wall of the liquid tank is provided with a discharge port and a discharge pipe, the discharge pipe is provided with a control valve, and a stirring rod is arranged in the liquid tank and connected with a driving device.
As a further improvement of the technical scheme of the invention, the upper end of the stirring rod is connected with the driving device through a stirring rod sleeve.
As a further improvement of the technical scheme of the invention, a shaft sleeve is arranged at the center of the lower end cover of the liquid tank, and the lower end of the stirring rod is movably connected with the shaft sleeve.
As a further improvement of the technical scheme of the invention, the lower end cover of the liquid tank is also provided with a sewage draining outlet and a sewage draining valve.
As a further improvement of the technical scheme of the invention, the liquid tank is connected with the upper end cover of the liquid tank through the matching of a flange on the liquid tank and a bolt.
As a further improvement of the technical scheme of the invention, the lower port of the liquid tank is connected with the lower end cover of the liquid tank through welding; and the lower end cover of the liquid tank is fixedly connected with the base through welding.
As a further improvement of the technical scheme of the invention, the pneumatic control system further comprises a PLC controller and a compressed air source, wherein the driving device is a pneumatic motor, the control valve is a pneumatic butterfly valve, the compressed air source is respectively connected with the driving device and the control valve through a pipeline, and an air valve is arranged on the pipeline and is connected to the PLC controller through a circuit.
When the pneumatic butterfly valve is applied, the PLC controls the working position of the air valve to control the operation of the pneumatic motor and the opening and closing of the pneumatic butterfly valve; the PLC controls the air valve to be opened to one working position so as to control the pneumatic motor to operate, the pneumatic motor drives the stirring rod to rotate so as to stir the liquid in the liquid tank, the PLC controls the air valve to be opened to another working position so as to control the pneumatic motor to stop operating, and the stirring rod stops rotating so as to stop stirring the liquid in the liquid tank; when the hot spraying mark system needs to feed materials, the PLC controller controls the air valve to be opened to one working position so as to control the pneumatic butterfly valve to be opened for feeding materials, and after the materials are fed, the PLC controller controls the air valve to be opened to the other working position so as to control the pneumatic butterfly valve to be closed and complete the feeding; when the raw materials in the liquid tank need to be replaced due to the reasons of impurities and the like, the drain valve is opened to discharge the raw materials in the liquid tank, the bolts of the upper end cover of the liquid tank are removed, and the upper end cover of the liquid tank is opened to clean the inside of the liquid tank. The whole working process has no influence on the use of the original design system of the thermal jet marking system.
Compared with the prior art, the automatic feeding and stirring device of the hot-spray label system of the wheel production line has the advantages of simple and practical structure, high automation degree, reasonable assembly, less investment, small occupied space, simple operation and maintenance, convenient operation and reliable operation, solves the problems of insufficient stirring of raw materials and low feeding automation degree of the hot-spray label system, and provides favorable guarantee for field production under the condition of not influencing the use of the original design system of the hot-spray label system.
Drawings
The invention is further described with reference to the following figures and detailed description:
FIG. 1 three-dimensional schematic diagram of automatic feeding and stirring device of hot-spraying marking system of wheel production line
FIG. 2 three-dimensional explosion diagram of automatic feeding and stirring device of hot-spraying marking system of wheel production line
In the figure: 1-driving device 2-feeding cover 3-liquid box upper end cover 31-through hole 32-feeding port 4-liquid box upper flange 5-liquid box 51-discharging port 52-discharging pipe 6-stirring rod sleeve 7-control valve 8-stirring rod 9-liquid box lower end cover 91-shaft sleeve 92-sewage discharge port 10-base 11-sewage discharge valve
Detailed Description
As shown in fig. 1 and 2, the automatic feeding stirring device of the hot-spraying marking system of the wheel production line of the present invention is characterized in that the automatic feeding stirring device comprises a base 10, wherein the height of the base 10 is higher than the height of a material box of the hot-spraying marking system of the original wheel production line during design so as to realize automatic feeding; the base 10 is provided with a liquid tank 5 for storing raw materials, the upper and lower ports of the liquid tank 5 are respectively and fixedly provided with a liquid tank upper end cover 3 and a liquid tank lower end cover 9, and the liquid tank upper end cover 3 is arranged to prevent impurities from entering the liquid tank 5; the middle part of the upper end cover 3 of the liquid tank is provided with a through hole 31 and is provided with a driving device 1, and the upper end cover is also provided with a feeding port 32 and is provided with a feeding cover 2 matched with the feeding port 32 so as to facilitate feeding; a discharge hole 51 is formed in the side wall of the liquid tank 5, a discharge pipe 52 is installed on the side wall, a control valve 7 is installed on the discharge pipe 52, and a stirring rod 8 is arranged in the tank and connected with the driving device 1; in this embodiment, the driving device 1 provides a power source to drive the stirring rod 8 to stir the stock solution so as to prevent the liquid from caking.
In the embodiment, the upper end of the stirring rod 8 is connected with the driving device 1 through the stirring rod sleeve 6; the center department of liquid case lower end cover 9 is provided with axle sleeve 91, the lower extreme and this axle sleeve 91 swing joint of puddler 8, the design can realize that puddler 8 prevents off-centre at the stirring rotation in-process and produces the vibration like this.
In this embodiment, the lower end cover 9 of the liquid tank is further provided with a drain outlet 92 and is provided with a drain valve 11, so that the stock solution in the liquid tank 5 can be discharged through the drain valve 11 when the liquid tank 5 is cleaned.
In this embodiment, be connected through 4 cooperation bolts on the liquid case between liquid case 5 and the liquid case upper end cover 3, detachable design is convenient for demolish liquid case upper end cover 3 when cleaning liquid case 5 like this to cleaning work.
In this embodiment, the lower port of the liquid tank 5 is connected with the lower end cover 9 of the liquid tank by welding; and the lower end cover 9 of the liquid tank is fixedly connected with the base 10 through welding.
In order to facilitate automatic control, in this embodiment, the pneumatic control system further includes a PLC controller and a compressed air source, the driving device 1 is a pneumatic motor, the control valve 7 is a pneumatic butterfly valve, the compressed air source is respectively connected to the driving device 1 and the control valve 7 through a pipeline, an air valve is arranged on the pipeline, the air valve is connected to the PLC controller through a circuit, and the operation of the driving device 1 and the opening and closing of the control valve 7 are controlled by controlling the air valve through the PLC controller (in this embodiment, the PLC controller, the compressed air source, the pipeline, the air valve, and the like are all conventionally arranged, and are not shown in the attached drawings).
When the pneumatic butterfly valve is applied, the PLC is used for controlling the working position of the air valve so as to control the operation of the pneumatic motor and the opening and closing of the pneumatic butterfly valve; the PLC controls the air valve to be opened to one working position so as to control the driving device 1 to operate, the driving device 1 drives the stirring rod 8 to rotate so as to stir the liquid in the liquid tank 5, the PLC controls the air valve to be opened to another working position so as to control the driving device 1 to stop operating, and the stirring rod 8 stops rotating so as to stop stirring the liquid in the liquid tank 5; when the thermal spraying system needs to feed materials, the PLC controls the air valve to be opened to one working position so as to control the control valve 7 to be opened for feeding materials, and after the materials are fed, the PLC controls the air valve to be opened to the other working position so as to control the control valve 7 to be closed, and the materials are fed; when the raw materials need to be changed for reasons such as raw materials entering impurities in the liquid tank 5, the blowoff valve 11 is opened, the raw materials in the liquid tank 5 are discharged, the bolts of the upper end cover 3 of the liquid tank are removed, and the upper end cover 3 of the liquid tank is opened to clean the inside of the liquid tank 5. The whole working process has no influence on the use of the original design system of the thermal jet marking system.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (7)
1. An automatic feeding and stirring device of a hot-spraying marking system of a wheel production line is characterized by comprising a base (10); a liquid tank (5) is arranged on the base (10), and an upper end cover (3) and a lower end cover (9) of the liquid tank are fixedly arranged at the upper port and the lower port of the liquid tank (5) respectively; the middle part of the upper end cover (3) of the liquid tank is provided with a through hole (31) and a driving device (1), and the upper end cover is also provided with a feed inlet (32) and a feed cover (2) matched with the feed inlet (32); a discharge hole (51) is formed in the side wall of the liquid tank (5), a discharge pipe (52) is installed on the side wall of the liquid tank, a control valve (7) is installed on the discharge pipe (52), and a stirring rod (8) is arranged in the liquid tank and connected with the driving device (1).
2. The automatic feeding stirring device of the hot-marking system for the wheel production line as claimed in claim 1, wherein the upper end of the stirring rod (8) is connected with the driving device (1) through a stirring rod sleeve (6).
3. The automatic feeding and stirring device of the hot-spraying marking system of the wheel production line as claimed in claim 1 or 2, wherein a shaft sleeve (91) is arranged at the center of the lower end cover (9) of the liquid tank, and the lower end of the stirring rod (8) is movably connected with the shaft sleeve (91).
4. The automatic feeding and stirring device of the hot label spraying system of the wheel production line as claimed in claim 1, wherein a sewage draining outlet (92) and a sewage draining valve (11) are further formed on the lower end cover (9) of the liquid tank.
5. The automatic feeding and stirring device of the hot-spraying marking system of the wheel production line as claimed in claim 1, wherein the liquid tank (5) is connected with the upper end cover (3) of the liquid tank through the upper flange (4) of the liquid tank in a matching manner by bolts.
6. The automatic feeding and stirring device of the hot-marking system of the wheel production line as claimed in claim 1, wherein the lower port of the liquid tank (5) is connected with the lower end cover (9) of the liquid tank by welding; the lower end cover (9) of the liquid tank is fixedly connected with the base (10) through welding.
7. The automatic feeding and stirring device of the hot label spraying system of the wheel production line as claimed in claim 1, further comprising a PLC controller and a compressed air source, wherein the driving device (1) is a pneumatic motor, the control valve (7) is a pneumatic butterfly valve, the compressed air source is respectively connected with the driving device (1) and the control valve (7) through a pipeline, and an air valve is arranged on the pipeline and is connected to the PLC controller through a line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910966896.1A CN110585956A (en) | 2019-10-12 | 2019-10-12 | Automatic feeding and stirring device of hot-spraying marking system of wheel production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910966896.1A CN110585956A (en) | 2019-10-12 | 2019-10-12 | Automatic feeding and stirring device of hot-spraying marking system of wheel production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110585956A true CN110585956A (en) | 2019-12-20 |
Family
ID=68866668
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910966896.1A Pending CN110585956A (en) | 2019-10-12 | 2019-10-12 | Automatic feeding and stirring device of hot-spraying marking system of wheel production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110585956A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204208707U (en) * | 2014-11-18 | 2015-03-18 | 陈红卫 | A kind of cast paint vapour-pressure type automatic spraying equipment |
| CN105499036A (en) * | 2014-09-25 | 2016-04-20 | 陕西重型汽车有限公司 | Pneumatic stirring and spraying device capable of being used for mold cavity spraying and method thereof |
| CN106606955A (en) * | 2016-12-27 | 2017-05-03 | 郑州吉音动漫科技有限公司 | Chemical production mixing device with observation window |
| CN206295949U (en) * | 2016-12-24 | 2017-07-04 | 福建三邦硅材料有限公司 | A kind of automation Ludox based on PLC controls synthesizes filling apparatus |
| CN206298334U (en) * | 2016-12-14 | 2017-07-04 | 立邦涂料(成都)有限公司 | A kind of barrelling device of finished product putty paste |
| CN108080175A (en) * | 2018-01-22 | 2018-05-29 | 铜陵求精机械有限公司 | Cast slag machine demoulding paint finishing and its spraying method |
| CN210699794U (en) * | 2019-10-12 | 2020-06-09 | 安徽马钢设备检修有限公司 | Automatic feeding and stirring device of hot-spraying marking system of wheel production line |
-
2019
- 2019-10-12 CN CN201910966896.1A patent/CN110585956A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105499036A (en) * | 2014-09-25 | 2016-04-20 | 陕西重型汽车有限公司 | Pneumatic stirring and spraying device capable of being used for mold cavity spraying and method thereof |
| CN204208707U (en) * | 2014-11-18 | 2015-03-18 | 陈红卫 | A kind of cast paint vapour-pressure type automatic spraying equipment |
| CN206298334U (en) * | 2016-12-14 | 2017-07-04 | 立邦涂料(成都)有限公司 | A kind of barrelling device of finished product putty paste |
| CN206295949U (en) * | 2016-12-24 | 2017-07-04 | 福建三邦硅材料有限公司 | A kind of automation Ludox based on PLC controls synthesizes filling apparatus |
| CN106606955A (en) * | 2016-12-27 | 2017-05-03 | 郑州吉音动漫科技有限公司 | Chemical production mixing device with observation window |
| CN108080175A (en) * | 2018-01-22 | 2018-05-29 | 铜陵求精机械有限公司 | Cast slag machine demoulding paint finishing and its spraying method |
| CN210699794U (en) * | 2019-10-12 | 2020-06-09 | 安徽马钢设备检修有限公司 | Automatic feeding and stirring device of hot-spraying marking system of wheel production line |
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