CN108480269A - A kind of multifunctional high pressure water jet flusher - Google Patents
A kind of multifunctional high pressure water jet flusher Download PDFInfo
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- CN108480269A CN108480269A CN201810159501.2A CN201810159501A CN108480269A CN 108480269 A CN108480269 A CN 108480269A CN 201810159501 A CN201810159501 A CN 201810159501A CN 108480269 A CN108480269 A CN 108480269A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/02—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
- B05B1/04—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/01—Spray pistols, discharge devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B13/00—Details of servomotor systems ; Valves for servomotor systems
- F15B13/02—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
- F15B13/06—Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with two or more servomotors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/04—Special measures taken in connection with the properties of the fluid
- F15B21/041—Removal or measurement of solid or liquid contamination, e.g. filtering
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/06—Actuating devices; Operating means; Releasing devices electric; magnetic using a magnet, e.g. diaphragm valves, cutting off by means of a liquid
- F16K31/0675—Electromagnet aspects, e.g. electric supply therefor
- F16K31/0679—Electromagnet aspects, e.g. electric supply therefor with more than one energising coil
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Fluid Mechanics (AREA)
- Electromagnetism (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明公开了一种多功能高压水射流冲洗装置。该装置包括高压泵、分水块、若干个高压控制阀、与高压控制阀一一对应且各自带有不同喷头的若干个高压喷枪、高压卸荷阀和控制模块,所述高压泵的出水端通过水管与分水块的进水端连接,分水块的若干个出水端经过相应的高压控制阀分别与相应的高压喷枪连接,所述分水块的另一个出水端与高压卸荷阀连接,高压控制阀的受控端、高压喷枪的受控端、高压卸荷阀的受控端分别与控制模块对应连接。本发明中设置有与高压控制阀一一对应且各自带有不同喷头的若干个高压喷枪,当不同的高压喷枪工作时,可以射出不同形状和方位的高压水流,本发明可以适用于不同的需要待清洗的汽车铸件,使用范围广泛且工作效率高。
The invention discloses a multifunctional high-pressure water jet flushing device. The device includes a high-pressure pump, a water diversion block, several high-pressure control valves, several high-pressure spray guns corresponding to the high-pressure control valves and each with a different nozzle, a high-pressure unloading valve and a control module. The water pipe is connected to the water inlet end of the water diversion block, and the several water outlet ends of the water diversion block are respectively connected to the corresponding high pressure spray guns through the corresponding high pressure control valves, and the other water outlet end of the water diversion block is connected to the high pressure unloading valve , the controlled end of the high-pressure control valve, the controlled end of the high-pressure spray gun, and the controlled end of the high-pressure unloading valve are connected to the control module correspondingly. In the present invention, there are several high-pressure spray guns corresponding to the high-pressure control valves and each with a different nozzle. When different high-pressure spray guns work, they can shoot high-pressure water flows of different shapes and orientations. The present invention can be applied to different needs. The automotive castings to be cleaned have a wide range of applications and high work efficiency.
Description
技术领域technical field
本发明涉及高压水射流清洗技术领域,尤其是一种多功能高压水射流冲洗装置。The invention relates to the technical field of high-pressure water jet cleaning, in particular to a multifunctional high-pressure water jet cleaning device.
背景技术Background technique
高压水射流技术是近几十年来兴起的一种正在快速发展、应用领域不断拓展的新技术,其在工业清洗、钢材除锈、除漆、除鳞、切割、混凝土破碎等领域已经得到广泛的应用。该技术目前已经成为世界各国科技人员的研究热点,研究的方向包括基础的水射流理论、磨料射流、空化射流、脉冲射流,以及水射流系统装置、旋转喷头设计等方面。研究成果应用于各类基于高压水射流进行工作的装备中,形成功能独特、性能各异的各种水射流清洗机、水射流切割机、水射流破碎机等等。High-pressure water jet technology is a new technology that is developing rapidly and expanding its application fields in recent decades. It has been widely used in industrial cleaning, steel rust removal, paint removal, descaling, cutting, concrete crushing and other fields. application. This technology has become a research hotspot for scientific and technological personnel from all over the world. The research directions include basic water jet theory, abrasive jet, cavitation jet, pulse jet, water jet system device, design of rotating nozzle, etc. The research results are applied to various types of equipment based on high-pressure water jets, forming various water jet cleaning machines, water jet cutting machines, water jet crushers, etc. with unique functions and different performances.
汽车铸件加工厂生产的铝铸件表面钻孔残留的毛刺、铝屑、箱体内部残留的砂粒、油污等都需要清除干净。以前生产厂家都是用手工工具机械清除的,不但效率低,而且容易破坏工件的表面,影响工件的质量和外观。因此急需一种新的装置来解决汽车铸件内的清洗问题。The remaining burrs, aluminum chips, residual sand and oil stains inside the box body of the aluminum castings produced by the automotive casting processing plant need to be cleaned. In the past, manufacturers used manual tools to remove them mechanically, which was not only inefficient, but also easily damaged the surface of the workpiece, affecting the quality and appearance of the workpiece. Therefore be badly in need of a kind of new device to solve the cleaning problem in the automobile casting.
发明内容Contents of the invention
为了克服上述现有技术中的缺陷,为此,本发明提供一种多功能高压水射流冲洗装置。In order to overcome the above-mentioned defects in the prior art, the present invention provides a multifunctional high-pressure water jet flushing device.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种多功能高压水射流冲洗装置,包括高压泵、分水块、若干个高压控制阀、与所述高压控制阀一一对应且各自带有不同喷头的若干个高压喷枪、高压卸荷阀和控制模块,所述高压泵的出水端通过水管与分水块的进水端连接,分水块的若干个出水端经过相应的高压控制阀分别与相应的高压喷枪连接,所述分水块的另一个出水端与高压卸荷阀连接,高压控制阀的受控端、高压喷枪的受控端、高压卸荷阀的受控端分别与控制模块对应连接。A multi-functional high-pressure water jet flushing device, including a high-pressure pump, a water diversion block, several high-pressure control valves, several high-pressure spray guns corresponding to the high-pressure control valves one by one and each with a different nozzle, a high-pressure unloading valve and Control module, the water outlet end of the high pressure pump is connected to the water inlet end of the water diversion block through the water pipe, and the several water outlet ends of the water diversion block are respectively connected to the corresponding high pressure spray guns through the corresponding high pressure control valves. The other water outlet is connected to the high-pressure unloading valve, and the controlled end of the high-pressure control valve, the controlled end of the high-pressure spray gun, and the controlled end of the high-pressure unloading valve are respectively connected to the control module.
优选的,该装置还包括水箱、增压泵,所述高压卸荷阀的出水端通过水管与水箱连通,所述增压泵的进水口通过水管与水箱连通,增压泵的出水口通过水管经水过滤器与高压泵的进水端连接。Preferably, the device also includes a water tank and a booster pump, the water outlet of the high-pressure unloading valve communicates with the water tank through a water pipe, the water inlet of the booster pump communicates with the water tank through a water pipe, and the water outlet of the booster pump communicates with the water tank through a water pipe Connect the water filter to the water inlet of the high pressure pump.
优选的,该装置还包括油箱、液压油过滤器、液压泵、液压阀块,所述油箱通过液压油过滤器与液压泵连接,所述液压泵与液压阀块连接,所述液压阀块设置有多个油路端口,此多个油路端口分别与高压控制阀的液压缸、高压喷枪的液压马达、高压卸荷阀的液压缸的油路端口连接,所述液压马达用于驱动所述喷头旋转。Preferably, the device also includes an oil tank, a hydraulic oil filter, a hydraulic pump, and a hydraulic valve block, the oil tank is connected to the hydraulic pump through the hydraulic oil filter, the hydraulic pump is connected to the hydraulic valve block, and the hydraulic valve block is set There are multiple oil ports, which are respectively connected with the oil ports of the hydraulic cylinder of the high-pressure control valve, the hydraulic motor of the high-pressure spray gun, and the hydraulic cylinder of the high-pressure unloading valve, and the hydraulic motors are used to drive the Sprinkler rotates.
优选的,所述控制模块包括控制器和液压电磁阀组,所述液压电磁阀组包括多个液压电磁控制阀和液压电磁卸荷阀,多个液压电磁控制阀分别控制高压控制阀的液压缸、高压卸荷阀的液压缸和高压喷枪的液压马达的油路通断,所述液压电磁卸荷阀控制所述液压阀块到油箱的溢流油路的通断。Preferably, the control module includes a controller and a hydraulic solenoid valve group, the hydraulic solenoid valve group includes a plurality of hydraulic electromagnetic control valves and hydraulic electromagnetic unloading valves, and the plurality of hydraulic electromagnetic control valves respectively control the hydraulic cylinders of the high-pressure control valves 1. The oil circuit of the hydraulic cylinder of the high-pressure unloading valve and the hydraulic motor of the high-pressure spray gun is on and off, and the hydraulic electromagnetic unloading valve controls the on-off of the overflow oil circuit from the hydraulic valve block to the fuel tank.
进一步优选的,控制任一高压喷枪的液压马达的液压电磁控制阀同时与该高压喷枪所对应的高压控制阀的液压缸连接;任一所述液压电磁控制阀的阀芯两侧均设置有线圈,此两个线圈分别连接在控制器的两个端口上,且此两个线圈不同时得电;液压电磁控制阀通过两个线圈的得电与否控制阀芯的相应动作,实现相对应的油路通断。Further preferably, the hydraulic solenoid control valve controlling the hydraulic motor of any high-pressure spray gun is simultaneously connected with the hydraulic cylinder of the high-pressure control valve corresponding to the high-pressure spray gun; coils are arranged on both sides of the spool of any one of the hydraulic solenoid control valves. , the two coils are respectively connected to the two ports of the controller, and the two coils are not energized at the same time; the hydraulic solenoid control valve controls the corresponding action of the spool through the energization of the two coils to realize the corresponding The oil circuit is disconnected.
优选的,所述高压喷枪包括依次连接在一起的液压马达、旋转接头和喷头;所述旋转接头包括带有中空内腔的筒体和可转动地设置在筒体中的旋转轴,所述筒体与旋转轴的轴身之间设置有弹性密封机构,所述旋转轴的一端通过联轴器与液压马达中的驱动轴连接,另一端与喷头连接;所述筒体上设置有与分水块的出水端相连接的喷枪接头,所述旋转轴的轴身内部设置有连通所述喷枪接头和喷头内腔的输水通道。Preferably, the high-pressure spray gun includes a hydraulic motor, a rotary joint and a spray head that are sequentially connected together; the rotary joint includes a cylinder with a hollow inner cavity and a rotating shaft rotatably arranged in the cylinder, and the cylinder An elastic sealing mechanism is arranged between the body and the shaft body of the rotating shaft. One end of the rotating shaft is connected to the driving shaft in the hydraulic motor through a coupling, and the other end is connected to the nozzle; A spray gun joint connected to the water outlet end of the block, and a water delivery channel connecting the spray gun joint and the inner chamber of the spray head is arranged inside the shaft body of the rotating shaft.
进一步优选的,所述弹性密封机构包括套设在旋转轴上的弹簧和浮动密封套,所述浮动密封套设置为两个,且两个浮动密封套分别设置在弹簧的两侧;所述喷枪接头在筒体上的设置位置与弹簧所处的筒体内腔位置相适配,所述旋转轴的位于两个浮动密封套之间的轴身上开设有与输水通道连通的进水孔。Further preferably, the elastic sealing mechanism includes a spring and a floating sealing sleeve sleeved on the rotating shaft, two floating sealing sleeves are provided, and the two floating sealing sleeves are respectively arranged on both sides of the spring; the spray gun The setting position of the joint on the barrel matches the position of the inner cavity of the barrel where the spring is located, and a water inlet hole communicating with the water delivery channel is opened on the shaft body of the rotating shaft between the two floating sealing sleeves.
更进一步优选的,任一浮动密封套均包括套设在旋转轴上的两个环状夹板,其中一个环状夹板靠近所述弹簧并与所述弹簧相接,另一个环状夹板远离所述弹簧并与盖板相接,两个环状夹板内侧均设置有环状的垫圈,垫圈之间设置有填料。More preferably, any floating sealing sleeve includes two annular splints sleeved on the rotating shaft, one of which is close to the spring and connected to the spring, and the other is far away from the said spring. The spring is also connected with the cover plate, ring-shaped washers are arranged inside the two ring-shaped splints, and fillers are arranged between the washers.
优选的,所述喷头包括带有中空通道的喷管和喷嘴,所述喷管的一端与所述旋转轴连接,喷管的另一端与喷嘴相连接,所述喷嘴上设置有喷孔;所述旋转轴中的输水通道、喷管中的中空通道以及喷嘴中的喷孔依次连通;不同高压喷枪上的喷管长度相同或相异,不同高压喷枪上的喷嘴的喷孔数量或喷水方式相异。Preferably, the nozzle includes a nozzle with a hollow channel and a nozzle, one end of the nozzle is connected to the rotating shaft, the other end of the nozzle is connected to the nozzle, and the nozzle is provided with a nozzle hole; The water channel in the rotating shaft, the hollow channel in the nozzle, and the nozzle holes in the nozzle are connected in sequence; the lengths of the nozzles on different high-pressure spray guns are the same or different, and the number of nozzle holes or the number of nozzles on different high-pressure spray guns. in different ways.
进一步优选的,所述喷嘴上的喷孔的设置方式至少为如下类型中的一种或者几种的组合:Further preferably, the arrangement of the spray holes on the nozzle is at least one or a combination of the following types:
所述喷孔至少设置为三个,且喷孔的孔中心线与喷管的中轴线的夹角彼此相异;There are at least three nozzle holes, and the included angles between the centerline of the nozzle hole and the central axis of the nozzle pipe are different from each other;
或者,所述喷孔为扇形结构;Alternatively, the nozzle hole is a fan-shaped structure;
或者,所述喷孔为直筒状,且此直筒状的喷孔的中轴线偏离喷管的中轴线。Alternatively, the nozzle hole is straight, and the central axis of the straight cylindrical nozzle hole deviates from the central axis of the nozzle.
本发明的优点在于:The advantages of the present invention are:
(1)本发明的装置中设置有与高压控制阀一一对应且各自带有不同喷头的若干个高压喷枪,当不同的高压喷枪工作时,可以射出不同形状和方位的高压水流,因此本发明可以适用于不同的需要待清洗的汽车铸件,使用范围广泛且工作效率高。(1) The device of the present invention is provided with several high-pressure spray guns corresponding to the high-pressure control valves one by one and each with different nozzles. When different high-pressure spray guns work, they can shoot high-pressure water flows of different shapes and orientations. Therefore, the present invention It can be applied to different automotive castings that need to be cleaned, and has a wide range of applications and high work efficiency.
(2)本发明中设置有可以控制是否输出高压水的高压卸荷阀,当不需要输出高压水时,高压卸荷阀动作,则高压水通过管路溢流回水箱,从而可以有效地节约用水。本发明中的增压泵的设置则保证了装置需要的最低水压。(2) The present invention is provided with a high-pressure unloading valve that can control whether to output high-pressure water. When there is no need to output high-pressure water, the high-pressure unloading valve operates, and the high-pressure water overflows back to the water tank through the pipeline, thereby effectively saving use water. The arrangement of the booster pump in the present invention then ensures the minimum water pressure required by the device.
(3)本发明中的控制模块通过控制液压电磁控制阀来控制高压控制阀的液压缸、高压喷枪的液压马达和高压卸荷阀的液压缸的油路通断,实现高压喷射水;控制模块通过液压电磁卸荷阀来控制液压阀块到油箱的溢流油路的通断,来控制液压系统是否建立油压。本发明通过液压电磁控制阀和液压电磁卸荷阀的设置,可以快速有效地控制水路和油路的通断,从而不但能够保证本装置的顺利稳定的工作,而且可以实现带有不同喷头的若干个高压喷枪的快速切换,以实现对工件不同部位的清洗工作。(3) the control module in the present invention controls the hydraulic cylinder of the high-pressure control valve, the hydraulic motor of the high-pressure spray gun and the oil passage of the hydraulic cylinder of the high-pressure unloading valve to realize high-pressure spraying water by controlling the hydraulic electromagnetic control valve; control module The hydraulic electromagnetic unloading valve is used to control the on-off of the overflow oil circuit from the hydraulic valve block to the oil tank to control whether the hydraulic system establishes oil pressure. The present invention can quickly and effectively control the on-off of the water circuit and the oil circuit through the setting of the hydraulic electromagnetic control valve and the hydraulic electromagnetic unloading valve, thereby not only ensuring the smooth and stable operation of the device, but also realizing several nozzles with different nozzles. Rapid switching of two high-pressure spray guns to realize the cleaning of different parts of the workpiece.
(4)本发明的高压喷枪使用液压马达来驱动喷头的旋转,并且通过不同喷嘴的设置来实现不同的冲洗效果,比如带有多个喷孔的喷嘴可以用于清洗箱体的内腔,带有扇形喷孔的喷嘴可以用于冲洗螺纹孔内部渣屑,带有偏心喷孔的喷嘴可以用于冲洗箱体机加工棱边毛刺。由此,通过控制器的控制,可以实现同一个高压水射流冲洗装置具有多种清洗功能。(4) The high-pressure spray gun of the present invention uses a hydraulic motor to drive the rotation of the spray head, and achieves different flushing effects through the setting of different nozzles. For example, a nozzle with multiple spray holes can be used to clean the inner cavity of the box, with The nozzles with fan-shaped spray holes can be used to flush the slag inside the threaded holes, and the nozzles with eccentric spray holes can be used to flush the burrs on the machined edges of the box. Thus, through the control of the controller, the same high-pressure water jet flushing device can have multiple cleaning functions.
(5)本发明的控制任一高压喷枪的液压电磁控制阀同时与该高压喷枪对应的高压控制阀受控端连接,这种设计结构使得当某一路高压控制阀得电送水时,与此路高压控制阀对应的高压喷枪的液压缸同时开始动作,驱动该高压喷枪的喷头旋转喷水,由此实现了喷头供水与旋转的同步性,确保了良好的清洗效果。(5) The hydraulic electromagnetic control valve controlling any high-pressure spray gun of the present invention is connected with the controlled end of the high-pressure control valve corresponding to the high-pressure spray gun at the same time. The hydraulic cylinder of the high-pressure spray gun corresponding to the high-pressure control valve starts to act at the same time, driving the nozzle of the high-pressure spray gun to rotate and spray water, thereby realizing the synchronization of water supply and rotation of the nozzle and ensuring a good cleaning effect.
(6)本发明中所述液压电磁控制阀的阀芯两侧均设置有线圈,此两个线圈分别连接在控制器的两个端口上,且此两个线圈不同时得电。由于两个线圈不同时得电,则当其中一个线圈即A线圈得电时,另一个线圈即B线圈不得电,阀芯向A线圈动作,相对应的高压控制阀的液压缸以及高压喷枪的液压马达的油路贯通,高压控制阀打开,高压水进入高压喷枪中并由喷头处喷出,且喷头在液压马达的驱动下转动,实现旋转喷水;当B线圈得电时,A线圈不得电,阀芯向B线圈动作,相对应的高压控制阀的液压缸以及高压喷枪的液压马达的油路断开,高压控制阀关闭,高压水不在进入高压喷枪中,高压喷枪的液压马达停止转动。由上述可知,本发明中的液压电磁控制阀通过两个线圈的得电与否控制阀芯的相应动作,实现相对应的油路通断,不但结构简单,控制效果好,而且故障率较低。(6) Both sides of the spool of the hydraulic electromagnetic control valve in the present invention are provided with coils, and the two coils are respectively connected to two ports of the controller, and the two coils are not energized at the same time. Since the two coils are not energized at the same time, when one of the coils, namely the A coil, is energized, the other coil, the B coil, is not energized, and the spool moves toward the A coil, and the hydraulic cylinder of the corresponding high-pressure control valve and the high-pressure spray gun The oil circuit of the hydraulic motor is connected, the high-pressure control valve is opened, high-pressure water enters the high-pressure spray gun and is sprayed out from the nozzle, and the nozzle rotates under the drive of the hydraulic motor to realize rotating water spray; when the B coil is energized, the A coil cannot Electricity, the spool moves to the B coil, the hydraulic cylinder of the corresponding high-pressure control valve and the oil circuit of the hydraulic motor of the high-pressure spray gun are disconnected, the high-pressure control valve is closed, the high-pressure water does not enter the high-pressure spray gun, and the hydraulic motor of the high-pressure spray gun stops rotating . It can be seen from the above that the hydraulic electromagnetic control valve in the present invention controls the corresponding action of the valve core through whether the two coils are energized or not, and realizes the corresponding on-off of the oil circuit. It not only has a simple structure, but also has a good control effect and a low failure rate. .
(7)水过滤器的设置可以减少进入高压泵内的水中的杂质,防止阻塞高压泵,液压油过滤器的设置可以减少油箱内油的杂质进入到液压泵内,防止阻塞液压泵。(7) The setting of the water filter can reduce the impurities in the water entering the high-pressure pump and prevent the high-pressure pump from being blocked. The setting of the hydraulic oil filter can reduce the impurities of the oil in the oil tank from entering the hydraulic pump and prevent the hydraulic pump from being blocked.
附图说明Description of drawings
图1为本发明中的一种多功能高压水射流冲洗装置的原理示意图。Fig. 1 is a schematic diagram of the principle of a multifunctional high-pressure water jet flushing device in the present invention.
图2为控制器与液压电磁阀组的连接示意图。Figure 2 is a schematic diagram of the connection between the controller and the hydraulic solenoid valve group.
图3、4均为高压喷枪的结构示意图。Figures 3 and 4 are schematic structural views of the high-pressure spray gun.
图5为旋转接头和喷头的结构示意图。Fig. 5 is a structural schematic diagram of a rotary joint and a spray head.
图6为用于清洗箱体内腔的三孔喷头的结构示意图。Fig. 6 is a schematic structural view of a three-hole nozzle for cleaning the inner cavity of the box.
图7为用于冲洗螺纹孔内部渣屑的扇形状的单孔喷头的结构示意图。Fig. 7 is a schematic structural view of a fan-shaped single-hole nozzle for flushing slag inside the threaded hole.
图8为用于冲洗箱体棱边毛刺的单孔偏心喷头的结构示意图。Fig. 8 is a schematic structural view of a single-hole eccentric spray head for flushing the burrs on the edge of the box.
图中标注符号的含义如下:The meanings of the marked symbols in the figure are as follows:
1-水箱 2-增压泵 3-水过滤器 4-高压泵 5-分水块1-Water tank 2-Boost pump 3-Water filter 4-High pressure pump 5-Water block
6-高压控制阀 7-油箱 8-液压油过滤器 9-液压泵6-High pressure control valve 7-Oil tank 8-Hydraulic oil filter 9-Hydraulic pump
10-液压阀块 11-高压卸荷阀 12-高压喷枪 121-液压油管接头10-hydraulic valve block 11-high pressure unloading valve 12-high pressure spray gun 121-hydraulic oil pipe connector
122-调速阀 123-液压马达 124-连接支架 125-联轴器122-speed control valve 123-hydraulic motor 124-connecting bracket 125-coupling
126-旋转接头 1261-筒体 1262-旋转轴 1263-输水通道126-Rotary joint 1261-Cylinder body 1262-Rotation shaft 1263-Water delivery channel
1264-弹簧 1265-环状夹板 1266-垫圈 1267-填料1264-spring 1265-ring splint 1266-washer 1267-filler
1268-进水孔 127-高压水枪接头 128-喷管 1281-中空通道1268-Water inlet 127-High pressure water gun connector 128-Nozzle 1281-Hollow channel
129-喷嘴 1210-喷孔 13-控制器 14-液压电磁控制阀129-Nozzle 1210-Nozzle 13-Controller 14-Hydraulic electromagnetic control valve
141-第一液压电磁控制阀 142-第二液压电磁控制阀141-First hydraulic solenoid control valve 142-Second hydraulic solenoid control valve
143-第三液压电磁控制阀 144-第四液压电磁控制阀143-The third hydraulic solenoid control valve 144-The fourth hydraulic solenoid control valve
15-液压电磁卸荷阀 16-箱体 17-螺纹孔15-Hydraulic electromagnetic unloading valve 16-Box body 17-Threaded hole
具体实施方式Detailed ways
如图1所示,一种多功能高压水射流冲洗装置,包括高压泵4、分水块5、三个高压控制阀6、分别带有三个不同喷头的三个高压喷枪12、高压卸荷阀11、控制模块、水箱1、增压泵2、油箱7、液压油过滤器8、液压泵9、液压阀块10、水过滤器3。水过滤器3设置在增压泵2和高压泵4之间,控制模块包括控制器13和液压电磁阀组。高压泵4的出水端通过水管与分水块5的进水端连接,分水块5的若干个出水端经过相应的高压控制阀6分别与相应的高压喷枪12连接,分水块5的另一个出水端与高压卸荷阀11连接,高压控制阀6的受控端、高压喷枪12的受控端、高压卸荷阀11的受控端分别与控制模块对应连接。As shown in Figure 1, a multifunctional high-pressure water jet flushing device includes a high-pressure pump 4, a water diversion block 5, three high-pressure control valves 6, three high-pressure spray guns 12 with three different nozzles, and a high-pressure unloading valve 11. Control module, water tank 1, booster pump 2, fuel tank 7, hydraulic oil filter 8, hydraulic pump 9, hydraulic valve block 10, water filter 3. The water filter 3 is arranged between the booster pump 2 and the high-pressure pump 4, and the control module includes a controller 13 and a hydraulic solenoid valve group. The water outlet end of the high pressure pump 4 is connected with the water inlet end of the water diversion block 5 through a water pipe, and several water outlet ends of the water diversion block 5 are respectively connected with corresponding high pressure spray guns 12 through corresponding high pressure control valves 6, and the other water diversion block 5 One water outlet is connected to the high-pressure unloading valve 11, and the controlled end of the high-pressure control valve 6, the controlled end of the high-pressure spray gun 12, and the controlled end of the high-pressure unloading valve 11 are respectively connected to the control module.
本实施例中的高压控制阀6与高压喷枪12一一对应设置,即一个高压控制阀6控制一个高压喷枪12的供水。若每一个高压控制阀6与其相对应的高压喷枪12构成一个高压喷水组件,则本实施例中共设置有三组高压喷水组件。当然,为了实现更多的清洗功能,还可以设置更多组高压喷水组件。In this embodiment, the high-pressure control valve 6 is provided in one-to-one correspondence with the high-pressure spray gun 12 , that is, one high-pressure control valve 6 controls the water supply of one high-pressure spray gun 12 . If each high-pressure control valve 6 and its corresponding high-pressure spray gun 12 form a high-pressure water spray assembly, then there are three sets of high-pressure water spray assemblies in this embodiment. Of course, in order to realize more cleaning functions, more groups of high-pressure water spraying components can also be arranged.
下面分别对本实施例中的组成部分给予详细说明。The components in this embodiment will be described in detail below.
1.水路部分1. Waterway part
如图1所示,增压泵2的进水口通过水管与水箱1连通,增压泵2的出水口通过水管经水过滤器3与高压泵4的进水口连接,水箱1中的水经增压泵2加压并通过水过滤器3过滤后进入高压泵4的进水口,高压泵4对水进一步加压后输送到分水块5。当某一个高压控制阀6打开时,则高压水经由此高压控制阀6输出到与此高压控制阀6管路相对应的高压喷枪12中。As shown in Figure 1, the water inlet of the booster pump 2 is connected with the water tank 1 through the water pipe, and the water outlet of the booster pump 2 is connected with the water inlet of the high-pressure pump 4 through the water pipe through the water filter 3, and the water in the water tank 1 is increased The pressure pump 2 pressurizes and filters through the water filter 3 and enters the water inlet of the high-pressure pump 4, and the high-pressure pump 4 further pressurizes the water and transports it to the water dividing block 5. When a certain high-pressure control valve 6 is opened, the high-pressure water is output to the high-pressure spray gun 12 corresponding to the pipeline of the high-pressure control valve 6 through the high-pressure control valve 6 .
高压卸荷阀11的出水端通过水管与水箱1连通,需要输送高压水进行工作时,所述高压卸荷阀11是关闭的,如果高压卸荷阀11打开,则分水块5中的高压水通过管路溢流回水箱1,而不再向高压控制阀6输出高压水。The water outlet end of the high-pressure unloading valve 11 communicates with the water tank 1 through a water pipe. When high-pressure water needs to be delivered for work, the high-pressure unloading valve 11 is closed. If the high-pressure unloading valve 11 is opened, the high-pressure water in the water diversion block 5 Water overflows back to the water tank 1 through the pipeline, and no longer outputs high-pressure water to the high-pressure control valve 6 .
2.油路部分2. Oil circuit part
本实施例中的高压控制阀6和高压卸荷阀11中均设置有液压缸,高压喷枪12中设置有用于驱动喷头旋转的液压马达123。为使得高压控制阀6、高压卸荷阀11和高压喷枪中的液压马达123能够顺利工作,需要配置相应的液压油管路。液压油管路的设置有多种实现方式,比如,可以给每一组高压喷水组件均单独配置一个液压油管路供应系统。为了提高系统的集成性,对三组高压喷水组件进行统一供油,本发明设置有集中式液压系统。所述集中式液压系统包括邮箱7、液压油过滤器8、液压泵9以及液压阀块10;所述油箱7通过液压油过滤器8与液压泵9连接,液压泵9与液压阀块10连接,液压阀块10设置有多个油路端口,此多个油路端口分别与高压控制阀6的液压缸、高压喷枪12的液压马达123、高压卸荷阀11的液压缸的油路端口连接。In this embodiment, the high-pressure control valve 6 and the high-pressure unloading valve 11 are both provided with a hydraulic cylinder, and the high-pressure spray gun 12 is provided with a hydraulic motor 123 for driving the spray head to rotate. In order to make the high-pressure control valve 6, the high-pressure unloading valve 11 and the hydraulic motor 123 in the high-pressure spray gun work smoothly, it is necessary to configure corresponding hydraulic oil pipelines. There are many ways to implement the setting of the hydraulic oil pipeline. For example, a hydraulic oil pipeline supply system can be separately configured for each group of high-pressure water spray components. In order to improve the integration of the system and uniformly supply oil to the three groups of high-pressure water spray components, the invention is provided with a centralized hydraulic system. The centralized hydraulic system includes a mailbox 7, a hydraulic oil filter 8, a hydraulic pump 9 and a hydraulic valve block 10; the oil tank 7 is connected to the hydraulic pump 9 through the hydraulic oil filter 8, and the hydraulic pump 9 is connected to the hydraulic valve block 10 , the hydraulic valve block 10 is provided with a plurality of oil ports, which are respectively connected with the oil ports of the hydraulic cylinder of the high-pressure control valve 6, the hydraulic motor 123 of the high-pressure spray gun 12, and the hydraulic cylinder of the high-pressure unloading valve 11 .
前述液压缸和液压马达123的动力是由液压泵9建立的油压提供的。即油箱7中的液压油经液压油过滤器8过滤后由液压泵9加压后输送到液压阀块10,液压阀块10与高压控制阀6和高压卸荷阀11上的液压缸相通,并与高压喷枪12上的液压马达123也相通。The power of the aforementioned hydraulic cylinder and hydraulic motor 123 is provided by the oil pressure established by the hydraulic pump 9 . That is, the hydraulic oil in the oil tank 7 is filtered by the hydraulic oil filter 8 and then pressurized by the hydraulic pump 9 and delivered to the hydraulic valve block 10. The hydraulic valve block 10 communicates with the hydraulic cylinder on the high pressure control valve 6 and the high pressure unloading valve 11. And also communicate with the hydraulic motor 123 on the high-pressure spray gun 12.
3.控制部分3. Control part
为了对前述的集中式油路系统进行统一控制,本发明配置了控制模块,如图1、2所示,所述控制模块包括控制器13和液压电磁阀组,所述液压电磁阀组包括四个液压电磁控制阀14和一个液压电磁卸荷阀15,四个液压电磁控制阀14分别控制高压控制阀6的液压缸、高压卸荷阀11的液压缸和高压喷枪12的液压马达123的油路通断,一个液压电磁卸荷阀15控制所述液压阀块10到油箱7的溢流油路的通断。In order to uniformly control the aforementioned centralized oil circuit system, the present invention configures a control module, as shown in Figures 1 and 2, the control module includes a controller 13 and a hydraulic solenoid valve group, and the hydraulic solenoid valve group includes four A hydraulic electromagnetic control valve 14 and a hydraulic electromagnetic unloading valve 15, four hydraulic electromagnetic control valves 14 respectively control the oil of the hydraulic cylinder of the high pressure control valve 6, the hydraulic cylinder of the high pressure unloading valve 11 and the hydraulic motor 123 of the high pressure spray gun 12 A hydraulic electromagnetic unloading valve 15 controls the on-off of the overflow oil circuit from the hydraulic valve block 10 to the fuel tank 7 .
具体说来,本实施例中的其中三个液压电磁控制阀14,即第一液压电磁控制阀141、第二液压电磁控制阀142、第三液压电磁控制阀143分别控制三组高压喷水组件的油路通断;另一个液压电磁控制阀14,即第四液压电磁控制阀144控制高压卸荷阀11上的液压缸的油路通断;液压电磁卸荷阀15打开时液压泵9输出的液压油直接溢流回油箱7,集中式液压系统没有油压,当液压电磁卸荷阀15关闭时,液压油溢流口关闭,集中式液压系统中建立起油压。Specifically, three of the hydraulic solenoid control valves 14 in this embodiment, that is, the first hydraulic solenoid control valve 141, the second hydraulic solenoid control valve 142, and the third hydraulic solenoid control valve 143 respectively control three groups of high-pressure water spray assemblies. The other hydraulic solenoid control valve 14, that is, the fourth hydraulic solenoid control valve 144 controls the oil passage of the hydraulic cylinder on the high-pressure unloading valve 11; when the hydraulic electromagnetic unloading valve 15 is opened, the hydraulic pump 9 outputs The hydraulic oil directly overflows back to the oil tank 7, and the centralized hydraulic system has no oil pressure. When the hydraulic electromagnetic unloading valve 15 is closed, the hydraulic oil overflow port is closed, and oil pressure is established in the centralized hydraulic system.
控制任一高压喷枪12的液压马达123的液压电磁控制阀同时与该高压喷枪所对应的高压控制阀6的液压缸连接,即一个液压电磁控制阀控制一组高压喷水组件的油路通断。任一所述液压电磁控制阀14的阀芯两侧均设置有线圈,此两个线圈分别连接在控制器13的两个端口上,且此两个线圈不同时得电;如图2所示,本实施例中的第一液压电磁控制阀141的两个线圈分别与控制器13的P1、P8两个端口连接,第二液压电磁控制阀142的两个线圈分别与P2、P7两个端口连接,第三液压电磁控制阀143的两个线圈分别与P3、P6两个端口连接,第四液压电磁控制阀144的两个线圈分别与P4、P5两个端口连接。The hydraulic solenoid control valve that controls the hydraulic motor 123 of any high-pressure spray gun 12 is simultaneously connected with the hydraulic cylinder of the high-pressure control valve 6 corresponding to the high-pressure spray gun, that is, one hydraulic solenoid control valve controls the oil passage of a group of high-pressure water spray components. . Both sides of the spool of any one of the hydraulic electromagnetic control valves 14 are provided with coils, and the two coils are respectively connected to two ports of the controller 13, and the two coils are not powered at the same time; as shown in Figure 2 , the two coils of the first hydraulic electromagnetic control valve 141 in this embodiment are respectively connected to the two ports P1 and P8 of the controller 13, and the two coils of the second hydraulic electromagnetic control valve 142 are respectively connected to the two ports P2 and P7. The two coils of the third hydraulic electromagnetic control valve 143 are respectively connected to the two ports P3 and P6, and the two coils of the fourth hydraulic electromagnetic control valve 144 are respectively connected to the two ports P4 and P5.
对任一所述液压电磁控制阀和其控制的高压喷水组件来说,由于两个线圈不同时得电,则当其中一个线圈即A线圈得电时,另一个线圈即B线圈不得电,此时阀芯向A线圈动作,此高压喷水组件中的高压控制阀的液压缸以及高压喷枪的液压马达的油路贯通,高压控制阀打开,高压水进入高压喷枪中并由喷头处喷出,且喷头在液压马达的驱动下转动,实现旋转喷水;当B线圈得电时,A线圈不得电,此时阀芯向B线圈动作,此高压喷水组件中的高压控制阀的液压缸以及高压喷枪的液压马达的油路断开,高压控制阀关闭,高压水不在进入高压喷枪中,高压喷枪的液压马达停止转动。For any of the hydraulic solenoid control valves and the high-pressure water spray assembly controlled by it, since the two coils are not powered at the same time, when one of the coils is powered, the other coil, the B coil, is not powered. At this time, the spool moves toward the A coil, the hydraulic cylinder of the high-pressure control valve in the high-pressure water spray assembly and the oil circuit of the hydraulic motor of the high-pressure spray gun are connected, the high-pressure control valve is opened, and the high-pressure water enters the high-pressure spray gun and is sprayed out from the nozzle. , and the nozzle rotates under the drive of the hydraulic motor to achieve rotating water spray; when the B coil is energized, the A coil is not energized, and at this time the valve core moves to the B coil, and the hydraulic cylinder of the high-pressure control valve in the high-pressure water spray assembly And the oil circuit of the hydraulic motor of the high-pressure spray gun is disconnected, the high-pressure control valve is closed, the high-pressure water does not enter in the high-pressure spray gun, and the hydraulic motor of the high-pressure spray gun stops rotating.
由此,液压电磁控制阀14通过两个线圈的得电与否控制阀芯的相应动作,实现其控制的高压喷水组件的油路通断。Thus, the hydraulic electromagnetic control valve 14 controls the corresponding action of the spool through whether the two coils are energized or not, so as to realize the on-off of the oil circuit of the high-pressure water spray assembly controlled by it.
4.高压喷枪4. High pressure spray gun
如图3~5所示,本实施例中的所述高压喷枪12包括依次连接在一起的液压马达123、旋转接头126和喷头;所述旋转接头126包括带有中空内腔的筒体1261和可转动地设置在筒体1261中的旋转轴1262,所述筒体1261与旋转轴1262的轴身之间设置有弹性密封机构,所述旋转轴1262的一端通过联轴器125与液压马达123中的驱动轴连接,另一端与喷头连接;所述筒体1261上设置有与分水块5的出水端相连接的喷枪接头127,所述旋转轴1262的轴身内部设置有连通所述喷枪接头127和喷头内腔的输水通道1263。As shown in Figures 3 to 5, the high-pressure spray gun 12 in this embodiment includes a hydraulic motor 123, a rotary joint 126 and a spray head that are sequentially connected together; the rotary joint 126 includes a cylinder body 1261 with a hollow inner cavity and The rotating shaft 1262 is rotatably arranged in the cylinder body 1261. An elastic sealing mechanism is arranged between the cylinder body 1261 and the shaft body of the rotating shaft 1262. One end of the rotating shaft 1262 is connected to the hydraulic motor 123 through the coupling 125. The drive shaft in the shaft is connected, and the other end is connected with the spray head; the cylinder body 1261 is provided with a spray gun joint 127 connected with the water outlet end of the water diversion block 5, and the shaft body of the rotating shaft 1262 is provided with a connection with the spray gun. The joint 127 and the water delivery channel 1263 in the inner cavity of the shower head.
所述液压马达123的外壳的一端设置有连接支架124,另一端设置有液压油管接头121,连接支架124的另一端与旋转接头126固定连接。所述液压油管接头121通过液压软管与液压阀块10上的油路端口相连接,液压油管接头121上设置有调速阀122,调速阀122通过调节进入液压马达123的液压油流量调节液压马达123的转速。One end of the casing of the hydraulic motor 123 is provided with a connecting bracket 124 , and the other end is provided with a hydraulic oil pipe joint 121 , and the other end of the connecting bracket 124 is fixedly connected with a rotary joint 126 . The hydraulic oil pipe joint 121 is connected to the oil port on the hydraulic valve block 10 through a hydraulic hose. The rotational speed of the hydraulic motor 123.
所述喷枪接头127连接高压软管,由高压控制阀输送来的高压水从喷枪接头127进入旋转接头126的内腔,并通过喷头射出。液压马达123的驱动轴旋转时通过联轴器125带动旋转接头126的旋转轴1262、喷头129旋转,形成旋转水射流进行清洗作业。The spray gun joint 127 is connected with a high-pressure hose, and the high-pressure water delivered by the high-pressure control valve enters the inner cavity of the rotary joint 126 from the spray gun joint 127 and is injected through the spray head. When the drive shaft of the hydraulic motor 123 rotates, the shaft coupling 125 drives the rotation shaft 1262 of the rotary joint 126 and the nozzle 129 to rotate, forming a rotating water jet for cleaning.
如图5所示,所述弹性密封机构包括套设在旋转轴1262上的弹簧1264和浮动密封套,所述浮动密封套设置为两个,且两个浮动密封套分别设置在弹簧1264的两侧;所述喷枪接头127在筒体1261上的设置位置与弹簧1264所处的筒体1261内腔位置相适配,所述旋转轴1262的位于两个浮动密封套之间的轴身上开设有与输水通道1263连通的进水孔1268。As shown in FIG. 5 , the elastic sealing mechanism includes a spring 1264 and a floating sealing sleeve sleeved on the rotating shaft 1262. There are two floating sealing sleeves, and the two floating sealing sleeves are respectively arranged on two ends of the spring 1264 side; the setting position of the spray gun joint 127 on the cylinder body 1261 is adapted to the position of the inner cavity of the cylinder body 1261 where the spring 1264 is located, and the shaft body of the rotating shaft 1262 located between the two floating seal sleeves is provided with The water inlet hole 1268 communicated with the water delivery channel 1263 .
任一浮动密封套均包括套设在旋转轴1262上的两个环状夹板1265,其中一个环状夹板1265靠近所述弹簧1264并与所述弹簧1264相接,另一个环状夹板1265远离所述弹簧1264并与盖板相接,两个环状夹板1265内侧均设置有环状的垫圈1266,垫圈1266之间设置有填料1267。Any floating sealing sleeve includes two ring-shaped splints 1265 sleeved on the rotating shaft 1262, one of which is close to the spring 1264 and connected with the spring 1264, and the other ring-shaped splint 1265 is far away from the spring 1264. The spring 1264 is in contact with the cover plate, ring-shaped washers 1266 are arranged inside the two ring-shaped splints 1265 , and fillers 1267 are arranged between the washers 1266 .
由于在两个浮动密封套之间设置有弹簧1264,从而被限制在筒体两端盖板之间的两个浮动密封套可以在弹簧1264的弹力作用下有一定的轴向移动空间,这种结构设计不但保证了旋转接头126的密封性能,而且也防止了当旋转轴1262转动时可能造成的浮动密封套的过度磨损问题,有利于旋转接头126能够持久稳定可靠的工作。Since a spring 1264 is arranged between the two floating sealing sleeves, the two floating sealing sleeves that are limited between the cover plates at both ends of the cylinder can have a certain axial movement space under the elastic force of the spring 1264. The structural design not only ensures the sealing performance of the rotary joint 126, but also prevents the excessive wear of the floating sealing sleeve that may be caused when the rotary shaft 1262 rotates, which is conducive to the durable, stable and reliable operation of the rotary joint 126.
如图4、5所示,所述喷头包括带有中空通道1281的喷管128和喷嘴129,所述喷管128的一端与所述旋转轴1262连接,喷管128的另一端与喷嘴129相连接,所述喷嘴129上设置有喷孔1210;所述旋转轴1262中的输水通道1263、喷管128中的中空通道1281以及喷嘴129中的喷孔1210依次连通;不同高压喷枪12上的喷管128长度相同或相异,不同高压喷枪12上的喷嘴129的喷孔1210数量或喷水方式相异。As shown in Figures 4 and 5, the spray head includes a nozzle 128 and a nozzle 129 with a hollow passage 1281, one end of the nozzle 128 is connected to the rotating shaft 1262, and the other end of the nozzle 128 is connected to the nozzle 129. connected, the nozzle 129 is provided with a spray hole 1210; the water delivery channel 1263 in the rotating shaft 1262, the hollow channel 1281 in the spray pipe 128 and the spray hole 1210 in the nozzle 129 are connected in sequence; The nozzles 128 have the same or different lengths, and the nozzles 129 on different high-pressure spray guns 12 have different numbers of spray holes 1210 or water spraying methods.
喷管128是单独设置的,可以拆换,不同喷管128的长度可以彼此不同,有利于工作人员针对不同的工件选择合适的喷管128。喷嘴129也是单独设置的,不同喷嘴129上的喷孔的数量、结构以及喷水方向均可以按照清洗的需要进行设计或选择。The nozzles 128 are provided separately and can be replaced, and the lengths of different nozzles 128 can be different from each other, which is beneficial for workers to choose a suitable nozzle 128 for different workpieces. The nozzles 129 are also provided separately, and the quantity, structure and spraying direction of the spray holes on different nozzles 129 can be designed or selected according to the needs of cleaning.
在本实施例中,所述喷嘴129上的喷孔1210的设置方式至少为如下类型中的一种或者几种的组合:In this embodiment, the arrangement of the spray holes 1210 on the nozzle 129 is at least one or a combination of the following types:
如图6所示,所述喷孔1210至少设置为三个,且喷孔1210的孔中心线与喷管128的中轴线的夹角彼此相异,图6中的三个喷孔1210的孔中心线与喷管128的中轴线的夹角分别为锐角、直角和钝角。当喷嘴129旋转的同时在箱体16内前后移动时即可以实现对箱体内腔的清洗。As shown in Figure 6, the nozzle holes 1210 are at least three, and the included angles between the hole centerline of the nozzle holes 1210 and the central axis of the nozzle pipe 128 are different from each other, the holes of the three nozzle holes 1210 in Figure 6 The included angles between the central line and the central axis of the nozzle 128 are acute angles, right angles and obtuse angles, respectively. When the nozzle 129 moves back and forth in the box body 16 while rotating, the cleaning of the inner cavity of the box body can be realized.
或者,如图7所示,所述喷孔1210为扇形结构,在扇形结构的喷孔1210的导引下,高压水呈扇形喷出,这种喷孔也称为扇形喷孔;Alternatively, as shown in FIG. 7, the nozzle holes 1210 have a fan-shaped structure, and under the guidance of the fan-shaped nozzle holes 1210, the high-pressure water is sprayed out in a fan shape. This type of nozzle hole is also called a fan-shaped nozzle hole;
或者,如图8所示,所述喷孔1210为直筒状,且此直筒状的喷孔1210的孔中心线偏离喷管128的中轴线,使得高压水呈一定斜角喷出。图8中的喷孔1210的孔中心线与喷管128的中轴线彼此平行,这种孔中心线偏离喷管128中轴线的喷孔也称为偏心喷孔。Alternatively, as shown in FIG. 8 , the nozzle holes 1210 are straight cylindrical, and the centerline of the straight cylindrical nozzle holes 1210 deviates from the central axis of the nozzle pipe 128 , so that the high-pressure water is sprayed at a certain oblique angle. The hole centerline of the nozzle hole 1210 in FIG. 8 is parallel to the central axis of the nozzle pipe 128 . Such nozzle holes whose hole centerline deviates from the central axis of the nozzle pipe 128 are also called eccentric nozzle holes.
当然,上述三种喷孔1210的设置方式不但可以独立使用,也可以彼此进行组合,比如,将图6中的三个喷孔的结构均设置为图7所示的扇形结构;也可以将偏心喷孔的孔型设置为扇形结构;还可以将图6中的三个喷孔中的一个设置为扇形喷孔,另一个设置为偏心喷孔,第三个喷孔设置为常规的直筒状喷孔。Of course, the arrangement of the above three nozzle holes 1210 can not only be used independently, but also can be combined with each other. For example, the structures of the three nozzle holes in FIG. The hole pattern of the spray hole is set as a fan-shaped structure; it is also possible to set one of the three spray holes in Figure 6 as a fan-shaped spray hole, the other as an eccentric spray hole, and the third spray hole as a conventional straight cylinder spray hole. hole.
5.多功能高压水射流冲洗装置的工作方法5. Working method of multifunctional high-pressure water jet flushing device
下面结合实施例中的附图对该装置的工作过程进行详细描述。The working process of the device will be described in detail below in conjunction with the drawings in the embodiments.
控制器13向液压电磁卸荷阀15发出关闭信号,液压电磁卸荷阀15得电动作,关闭液压油溢流口,则集中式液压系统建立起油压。控制器13向控制高压卸荷阀11的第四液压电磁控制阀144发出关闭信号,第四液压电磁控制阀144得电动作,高压卸荷阀11上的油缸上腔进油,使阀芯下移关闭溢流口,水路系统建立起高压。当需要某一路喷枪工作时,控制器13向该路控制高压控制阀6的液压电磁控制阀14(例如第一液压电磁控制阀141)发出开启信号,则高压控制阀6打开,喷头129输出高压水,同时液压油输出到该路高压喷枪12上的液压马达123,液压马达123旋转带动高压喷枪12上的喷头129旋转。The controller 13 sends a closing signal to the hydraulic electromagnetic unloading valve 15, and the hydraulic electromagnetic unloading valve 15 is electrically activated to close the hydraulic oil overflow port, and then the centralized hydraulic system builds up oil pressure. The controller 13 sends a closing signal to the fourth hydraulic electromagnetic control valve 144 that controls the high pressure unloading valve 11, and the fourth hydraulic electromagnetic control valve 144 is electrically activated, and oil enters the upper cavity of the oil cylinder on the high pressure unloading valve 11 to make the valve core go down. Remove and close the overflow port, and the water system builds up high pressure. When a certain road spray gun is required to work, the controller 13 sends an opening signal to the hydraulic solenoid control valve 14 (such as the first hydraulic solenoid control valve 141) that controls the high pressure control valve 6 of the road, then the high pressure control valve 6 is opened, and the nozzle 129 outputs high pressure. water, and the hydraulic oil is output to the hydraulic motor 123 on the high-pressure spray gun 12 of the road, and the hydraulic motor 123 rotates to drive the spray nozzle 129 on the high-pressure spray gun 12 to rotate.
需要切换到另一路喷枪工作时,控制器13向另一路的液压电磁控制阀14(例如第二液压电磁控制阀142)发出开启信号后,此另一路的高压控制阀6打开,喷头129输出高压水,同时与这一路高压控制阀7对应的高压喷枪12上的液压马达123带动其上的喷头129旋转;同时控制器13向原来工作的那一路上的液压电磁控制阀14(即第一液压电磁控制阀141)发出关闭信号,则原来工作的那一路停止输送高压水,同时喷头129停止旋转。When it is necessary to switch to another spray gun to work, after the controller 13 sends an open signal to the hydraulic solenoid control valve 14 (such as the second hydraulic solenoid control valve 142), the high pressure control valve 6 of the other path is opened, and the nozzle 129 outputs high pressure. At the same time, the hydraulic motor 123 on the high-pressure spray gun 12 corresponding to the high-pressure control valve 7 of this road drives the nozzle 129 on it to rotate; at the same time, the controller 13 sends the hydraulic solenoid control valve 14 (that is, the first hydraulic pressure) to the original working road. Electromagnetic control valve 141) sends closing signal, then that way of original work stops conveying high-pressure water, and shower nozzle 129 stops rotating simultaneously.
由以上对本发明所述的多功能高压水射流冲洗装置原理的分析可以看出,本发明具有安装在三个高压旋转喷枪上结构和功能不同的喷头,在电控系统的控制下通过液压进行切换工作的特点,实现了同一个机组可以满足清洗箱体内腔16、冲洗螺纹孔17内部渣屑、冲洗箱体棱边毛刺等多种功能。From the above analysis of the principle of the multifunctional high-pressure water jet flushing device of the present invention, it can be seen that the present invention has spray heads with different structures and functions installed on three high-pressure rotary spray guns, which are switched by hydraulic pressure under the control of the electronic control system. The characteristics of the work have realized that the same unit can meet multiple functions such as cleaning the inner cavity 16 of the box, flushing the slag inside the threaded hole 17, and flushing the edge burrs of the box.
以上仅为本发明创造的较佳实施例而已,并不用以限制本发明创造,凡在本发明创造的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明创造的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.
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| CN109499960A (en) * | 2018-11-07 | 2019-03-22 | 普沃(天津)科技有限公司 | Aluminium sheet cleaning machine |
| CN111530814A (en) * | 2019-02-06 | 2020-08-14 | 杉野机械股份有限公司 | Cleaning machine |
| CN110000929A (en) * | 2019-04-28 | 2019-07-12 | 南京大地水刀股份有限公司 | A kind of super high power extra high voltage system |
| CN110000929B (en) * | 2019-04-28 | 2024-05-10 | 南京大地水刀股份有限公司 | Ultra-high power and ultra-high voltage system |
| CN110411290A (en) * | 2019-08-28 | 2019-11-05 | 西安近代化学研究所 | It is a kind of for emptying the cavitation spray head of Charge of ammunitions |
| CN111545540A (en) * | 2020-05-29 | 2020-08-18 | 福建龙马环卫装备股份有限公司 | High-pressure cleaning device and method for garbage can of sanitation truck |
| CN111701737A (en) * | 2020-07-14 | 2020-09-25 | 九牧厨卫股份有限公司 | A cleaning nozzle and urinal |
| CN114261092A (en) * | 2021-07-20 | 2022-04-01 | 浙江天雄工业技术有限公司 | High-pressure water flushing system for flow channel in engine frame |
| CN116767445A (en) * | 2023-06-14 | 2023-09-19 | 大连海事大学 | Intelligent cleaning system for ship cargo hold |
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